Processing map and dynamic recrystallization behaviours of 316LN-Mn austenitic stainless steel

The hot deformation behaviours of 316LN-Mn austenitic stainless steel were investigated by uniaxial isothermal compression tests at different temperatures and strain rates.The microstructural evolutions were also studied using electron backscatter diffraction.The flow stress decreases with the increasing temperature and decreasing strain rate.A constitutive equation was established to characterize the relationship among the deformation parameters,and the deformation activation energy was calculated to be 497.92 k J/mol.Processing maps were constructed to describe the appropriate processing window,and the optimum processing parameters were determined at a temperature of 1107-1160℃ and a strain rate of 0.005-0.026 s^(-1).Experimental results showed that the main nucleation mechanism is discontinuous dynamic recrystallization(DDRX),followed by continuous dynamic recrystallization(CDRX).In addition,the formation of twin boundaries facilitated the nucleation of dynamic recrystallization.

Hot Compressive Deformation Characteristics of Al-9.3Zn-2.4Mg-1.1Cu Alloy

To understand the hot compression deformation characteristics of the self-developed Al-9.3Zn-2.4Mg^(-1).1Cu alloy,the hot compression tests of Al-9.3Zn-2.4Mg^(-1).1Cu alloy were investigated by Gleeble 1500 thermo-mechanical simulator to determine the best hot processing conditions.The hot deformation temperatures were 300,350,400,and 450℃,and the strain rates were 1,0.1,0.01,and 0.003 s^(-1),respectively.Based on the experimental results,the constitutive equation and hot processing maps are established,and the corresponding strain rate and temperature-sensitive index are analyzed.The results show that Al-9.3Zn-2.4Mg^(-1).1Cu alloy has a dynamic softening trend and high strain rate sensitivity during the isothermal compression process.The hot deformation behavior can be described by an Arrhenius-type equation after strain compensation.The temperature has a negligible effect on the hot processing properties,while a low strain rate is favorable for the hot working of alloy.The processing maps and microstructure show that the optimal processing conditions were in the temperature range of 400-450℃and strain rate range of 0.003-0.005 s^(-1).

Processing map for hot working of SiC_p/7075 Al composites

The hot deformation behaviour of 7075 aluminium alloy reinforced with 10%of SiC particles was studied by employing both"processing maps"and microstructural observations.The composite was characterized by employing optical microscope to evaluate the microstructural transformations and instability phenomena.The material investigated was deformed by compression in the temperature and strain rate ranges of 300-500℃and 0.001-1.0 s-1,respectively.The deformation efficiency was calculated by strain rate sensitivity(m)values obtained by hot compression tests.The power dissipation efficiency and instability parameters were evaluated and processing maps were constructed for strain of 0.5.The optimum domains and instability zone were obtained for the composites.The optimum processing conditions are obtained in the strain rate range of 0.1-0.9 s-1and temperature range of 390-440 ℃with the efficiency of 30%.

Constitutive modeling of flow behavior and processing maps of Mg-8.1 Gd-4.5Y-0.3Zr alloy

High temperature deformation behavior and workability of Mg-8.1 Gd-4.5Y-0.3Zr alloy were studied by compression tests.Arrhenius equation with strain compensation and processing maps were established.The results show that the activation energy Q,structure factor a,n and In A varies with the strain,its relationship fit well by fifth order polynomial.The flow stresses predicted by the extracted model are in good agreement with the experimental results.There are five typical domains in the processing map,and the deformation mechanisms in different domains were determined by microstructure analysis.The feasible processing window of the alloy is in the areas of 400-500℃/0.001-0.1 s^(-1).

Constitutive behavior and processing maps of a new wrought magnesium alloy ZE20 (Mg-2Zn-0.2Ce)

ZE20(Mg-2Zn-0.2Ce)^2 is a new wrought magnesium alloy with improved extrudability and mechanical properties[1].To understand the constitutive behavior and workability of this new alloy,Gleeble thermomechanical testing has been carried out in this study.The flow stress behavior of ZE20 was investigated between 250℃–450℃ and 10^–3 s^–1–1.0 s^–1 in isothermal compression.Constitutive descriptions of the flow stress are provided.A new general approach at application of the extended Ludwik equation is demonstrated and was found to be more accurate than the hyperbolic sine Arrhenius model while having a similar number of model constants.Processing maps were developed based on the experimental results and are verified with microstructural investigation.A region of safe processing with non-basal texture and high activity of dynamic recrystallization(DRX)was found between 375℃ and 450℃,from 10^–1 s^–1 to 10^–2.5 s^–1.A region of potentially safe processing with annealing that is associated with shear band nucleation of non-basal grains was identified for temperatures as low as 300℃ and rates as high as 10^–1 s^–1.

Processing Map of C71500 Copper-nickel Alloy and Application in Production Practice

The isothermal compression tests of C71500 copper-nickel alloy at different temperatures (1 073-1 273 K) and strain rates (0.01-10 s^-1) were carried out on Gleeble-3500 thermo-mechanical simulator.The real stress-strain data were obtained.On the basis of dynamic material model,the power dissipation was established.The peak efficiency of the power dissipation is 57%.At the same time,Prasad’s,Murty’s and Babu’s instability criteria based on Ziegler’s expectant rheology theory,and Gegel’s and Malas’s instability criteria based on Lyaponov’s function theory,were used to predict the unstable regions in the processing map.The maximum entropy generation rate and large plastic deformation principle are more in line with the hot deformation process of C71500 alloy,so the accuracy of Prasad’s instability criterion is much better.According to the obtained macro-crack and micro-metallographic structure morphologies,the temperature range of 1 098-1 156 K and the strain rate range of 2.91-10 s^-1,and the temperature range of 1 171-1 273 K and the strain rate range of 0.01-0.33 s^-1 are more suitable for the processing area of C71500 alloy.The accuracy of the above conclusions were verified by the forging of materials and the analysis of hot piercing tubes.The significance of this paper is to provide theoretical basis and technological conditions for hot-press processing of C71500 alloy.

Fracture Behavior and Processing Deformation of C71500 Cupronickel Alloy during Hot Tensile Deformation

The hot tensile deformation properties and microstructure evolution of high purity C71500 cupronickel alloy at 1023-1273 K and 0.0001-0.1 s^(-1)strain rates were studied by uniaxial hot tensile deformation method.Based on the experimental data,the flow behavior,microstructure and fracture characteristics of the alloy were analyzed after considering the influence of different deformation parameters.The relationship between microstructure and high temperature(T≥1023 K)plasticity is discussed,and the fracture mechanism is revealed.The relationship between strain rate sensitivity coefficient and stress index and plastic deformation is discussed.The constitutive equation of the alloy is established by Johnson-Cook model.Based on the dynamic material model,the energy dissipation model is established,and Prasad’s instability criterion based on Ziegler’s expected rheological theory is used to predict the unstable region in the processing map.Processing map in hot tensile is analyzed to provide theoretical basis for different processing technology.

Comparative study on high temperature deformation behavior and processing maps of Mg-4Zn-1RE-0.5Zr alloy with and without in-situ sub-micron sized TiB2 reinforcement

Mg-4Zn-1RE-0.5Zr (ZE41) Mg alloy is extensively used in the aerospace and automobile industries.In order to improve the applicability and performance,this alloy was engineered with in-situ Ti B2reinforcement to form Ti B2/ZE41 composite.The high temperature deformation behavior and manufacturability of the newly developed Ti B2/ZE41 composite and the parent ZE41 Mg alloy were studied via establishing constitutive modeling of flow stress,deformation activation energy and processing map over a temperature range of 250℃-450℃ and strain rate range of 0.001 s-1-10 s-1.The predicted flow stress behavior of both materials were found to be well consistent with the experimental values.A significant improvement in activation energy was found in Ti B2/ZE41 composite (171.54 k J/mol) as compared to the ZE41 alloy (148.15 k J/mol) due to the dispersed strengthening of in-situ Ti B2particles.The processing maps were developed via dynamic material modeling.A wider workability domain and higher peak efficiency (45%) were observed in Ti B2/ZE41 composite as compared to ZE41 alloy (41%).The Dynamic recrystallization is found to be the dominating deformation mechanism for both materials;however,particle stimulated nucleation was found to be an additional mode of deformation in Ti B2/ZE41 composite.The twinning and stress induced cracks were observed in both the materials at low temperature and high strain rate.A narrow range of instability zone is found in the present Ti B2/ZE41 composite among the existing published literature on Mg based composites.The detailed microstructural characterization was carried out in both workability and instability domains to establish the governing deformation mechanisms.

Hot deformation behavior of Fe–27.34Mn–8.63Al–1.03C lightweight steel

Hot compression tests were performed to investigate the hot deformation behavior of Fe–27.34Mn–8.63Al–1.03C lightweight steel and optimize the hot workability parameters. The temperature range was 900–1150℃ and the strain rate range was 0.01–5 s^(-1)on a Gleeble-3800 thermal simulator machine. The results showed that the flow stress increased with decreasing deformation temperature and increasing strain rate. According to the constitutive equation, the activation energy of hot deformation was 422.88 kJ·mol^(-1). The relationship between the critical stress and peak stress of the tested steel was established, and a dynamic recrystallization kinetic model was thus obtained. Based on this model, the effects of strain rate and deformation temperature on the volume fraction of dynamically recrystallized grains were explored. The microstructural examination and processing map results revealed that the tested steel exhibited a good hot workability at deformation temperatures of 1010–1100℃ and strain rate of 0.01 s^(-1).

Deformation behavior of TiNiFe alloy in isothermal compression

The hot deformation behavior of TiNiFe shape memory alloy was studied by isothermal compression tests.It was performed on a Gleeble-3500 thermal simulation machine at deformation temperature of 750 to 1050 ℃ and strain rate of 0.01 to 10.00 s^(-1) with maximum strain of 0.8.Deformation mechanism was investigated by the aid of true stress-true strain curves,kinetic analysis and processing map.The constitutive relationship was established in the form of Arrhenius-type hyperbolic-sine equation,and the apparent activation energy was calculated to be approximately 200 kJ·mol^(-1).The processing maps of TiNiFe alloy were appreciably influenced by true strain.

Strain hardening behavior, strain rate sensitivity and hot deformation maps of AISI 321 austenitic stainless steel

Hot compression tests were performed on AISI 321 austenitic stainless steel in the deformation temperature range of 800–1200℃ and constant strain rates of 0.001,0.01,0.1,and 1 s^(−1).Hot flow curves were used to determine the strain hardening exponent and the strain rate sensitivity exponent,and to construct the processing maps.Variations of the strain hardening exponent with strain were used to predict the microstructural evolutions during the hot deformation.Four variations were distinguished reflecting the different microstructural changes.Based on the analysis of the strain hardening exponent versus strain curves,the microstructural evolutions were dynamic recovery,single and multiple peak dynamic recrystallization,and interactions between dynamic recrystallization and precipitation.The strain rate sensitivity variations at an applied strain of 0.8 and strain rate of 0.1 s^(−1) were compared with the microstructural evolutions.The results demonstrate the existence of a reliable correlation between the strain rate sensitivity values and evolved microstructures.Additionally,the power dissipation map at the applied strain of 0.8 was compared with the resultant microstructures at predetermined deformation conditions.The microstructural evolutions strongly correlated to the power dissipation ratio,and dynamic recrystallization occurred completely at lower power dissipation ratios.

Hot Deformation Behavior of AZ40 Magnesium Alloy at Elevated Temperatures

Hot compression tests on AZ40 magnesium alloy were conducted on a Gleeble 1500 d hot simulation testing machine in a deformation temperature range of 330 ℃-420 ℃ and a strain rate range of 0.002-2 s^(-1). Hot deformation behaviors were investigated on the basis of the analysis of the flow stressstrain curves, constitutive equation, and processing map. The stress exponent and apparent activation energy were calculated to be 5.821 and 173.96 k J/mol, respectively. Deformation twins and cracks located in grain boundaries were generated at 330 ℃ and 0.02 s^(-1), which are associated with a high strain rate and a limited number of available slip systems. With increasing temperature and decreasing strain rate, the twins disappeared and the degree of dynamic recrystallization increased. The alloy was completely dynamically recrystallized at 420 ℃ and 0.002 s^(-1), with a homogenous grain size of approximately 13.7 μm. The instability domains of the deformation behavior can be recognized by processing maps. By considering the processing maps and characterizing the microstructure, the optimum hot deformation parameters in this experiment were determined to be 420 ℃ and 0.002 s^(-1).

The hot compressive deformation behavior of cast Mg-Gd-Y-Zn-Zr alloys with and without LPSO phase in their initial microstructures

Samples of Mg-8.2Gd-3.8Y-1.1Zn-0.4Zr alloy with and without an intragranular lamellae-shaped long period stacking ordered(LPSO)phase were prepared through heat treatment and a series of hot compression tests on these materials were conducted to examine and evaluate the influence of LPSO on the hot compressive deformation behavior and deformation mechanisms at a given alloy composition.The values of activation energy for plastic flow(Qc)of the solution treated(without LPSO phase)and annealed alloys(with intragranular LPSO phase)were larger than that for pure Mg,indicating that the presence of a high amount of rare earth(RE)elements and LPSO in the Mg matrix significantly increases Qc.The Qcvalue of the annealed alloy was larger than that of the solution treated alloy at all the strain levels(223.3 vs.195.5 k J/mol in average)and the largest difference in Qcbetween the two alloys was recorded at the smallest strain of 0.1 where precipitation of LPSO during deformation was limited in the solution treated alloy.These observations imply that the formation of LPSO phase out of the RE-rich solid solution matrix during deformation increases Qc,but the increment is not so large.Analysis of the hot compressive data of the alloys with LPSO phase and the alloys with RE-rich solid solution matrix in literatures indicates the similarity of the effect of the LPSO and RE-rich solid solution matrix phases on Qcand high-temperature strength.

Effect of temperature and strain rate on compressive response of extruded magnesium nano-composite

The hot deformation behaviour of extruded magnesium-zinc oxide nano composite has been studied using hot compression test.The test was conducted in the temperature range of 250-400℃ and in the strain rate range of 0.01 to 1.5 s^(−1).The processing map was obtained using the power dissipation efficiency with the functions of temperature and strain rate.The workability and instability domains were observed in the processing map for a nano composite.The optical microscopy(OM),scanning electron microscopy(SEM)and transmission electron microscopy(TEM)images were used to confirm the formation of dynamic recrystallization(DRX),dynamic recovery(DRY)and instability regions.The workability region of the composite was identified at a working temperature of 400℃ and the strain rate of 0.01 s^(−1) from the processing map.The instability regions were observed at higher strain rates(>0.1 s^(−1))and temperatures(250-400℃).

The Formation of Slytherin's Concept in the Books Harry Potter Series from the Perspective of Conceptual Metaphor and Metonymy Theory

Harry Potter series, as well-known children's literature, possess plenty of invented words by their author, J.K. Rowling. While reading, people yet have no difficulty in understanding those words by means of conceptual metaphor and metonymy.This paper selected one such kind of words,"Slytherin", from the books and analyzed the mapping process of the formation of its concept. First of all, its source word"slithering"reminds people of snake, whose features including coldness, mystery and implied death has been mapped into the concept of"Slytherin". Also the features of flag colors(green and silver), and persons in Slytherin all contribute to the formation of its concept. Finally two practical examples will be analyzed.

On hot deformation behavior and workability characteristic of 42CrMo4 steel based on microstructure and processing map

In order to determine the safe region of 42CrMo4 steel during hot working and obtain excellent workability,the hot deformation behavior at the temperatures of 850-1150℃and the strain rates of 0.01-10 s^(-1)was investigated through single-pass compression test of thermo-simulation.Through observing and analyzing the true stress-strain curves,the conclusion may be drawn that the flow stress value increases with the decrease in deformation temperature and the increase in strain rate.Raising temperature and reducing strain rate are conductive to dynamic recrystallization(DRX)nucleating and growing,but adiabatic heating caused by higher strain rate can also promote it.Since the Zener-Hollomon(Z)value and dynamic recrystallized grain size(D_(DRX))have completely opposite trends with deformation condition parameters,the expression of Z value and DDRX can be determined as:D_(DRx)=15,567.645Z^(-02174).The processing map and instability map constructed at a strain of 0.9 show that the suitable window for hot working with a true strain of 0.9 is in the temperature range of 970-1150℃and strain rate range of 0.01-0.25 s^(-1),as well as at the temperature of 1150℃ and strain rate range of 0.25-10 s^(-1).The instability phenomenon appears in the process interval of 850-1096℃ and 0.22-10 s^(-1).

Thermal Deformation Behavior and Processing Map of a Novel CrFeNiSi_(0.15)Medium Entropy Alloy

The thermal deformation behavior of a novel CrFeNiSi_(0.15)medium entropy alloy(MEA)was studied via isothermal compression experiments,with the processing parameter range of 900–1200℃and 0.001–1 s^(−1).According to experimental data,the modified constitutive equation had been obtained,which precisely predicted the flow behavior of CrFeNiSi_(0.15)MEA during thermal deformation.At the same time,the processing map was established on the basis of the dynamic material model(DMM)theory.According to the map,the optimal processing parameters were determined at 1130–1200℃/0.06–1 s−1,under which the power dissipation efficiency could reach above 34%.The peak efficiency was above 38%,which occurred at 1200℃/1 s^(−1).In such parameter,complete dynamic recrystallization(DRX)also occurred.The flow instability of CrFeNiSi_(0.15)MEA was estimated to occur at 900–985℃/0.12–1 s^(−1),which was shown as grain boundaries cracking.Furthermore,both the continuous DRX(CDRX)and discontinuous DRX(DDRX)occurred simultaneously during thermal deformation.Meanwhile,some twins were also newly formed during DRX process,most of which were primary twins.The occurrence of twinning was beneficial to promote the development of DRX behavior.

Adverse effect of niobium and boron on hot deformation behavior of sulfur-containing steel

The hot deformation behaviors of sulfur-containing gear steel 20MnCr5 containing three different contents of Nb and B(0,0.021%Nb,and 0.024%Nb-0.0022%B)were investigated.Hot compression and tenssion tests were carried out by Gleeble3800 at the austenite region from 850 to 1150℃and the adverse effects of Nb and B were analyzed by the fracture,microstructure and precipitate observations.Hot compression tests showed that the proportions of instable area in hot processing maps of 0.021%Nb and Nb-B steels were higher and the deformability of Nb free steel was better.The tensile deformation experiments showed that the reduction areas of Nb free,0.021%Nb and Nb-B steels were 92%-99%,84%-98%and 67%-97%,respectively.The addition of Nb or Nb and B inhibited the dynamic recrystallization during hot deformation,and consequently,more deformed grains were then formed in 0.021%Nb and Nb-B steels thus to obtain the microstructure with worse uniformity and then deteriorate the deformability.In addition,the interaction between inclusions and microalloyed elements was also significant.NbC particles of 0.021%Nb and Nb-B steels dynamically precipitated during deformation and precipitated together with MnS thus to worsen the deformability,resulting in the decrease of reduction area.

Effect of Precipitation on Hot Deformation Behavior and Processing Maps of Nickel-Base UNS N10276 Alloy

The hot deformation characteristics and processing maps of aged nickel-base UNS N10276 alloy were investigated and compared with those of solution-treated UNS N10276 alloy at temperatures of 950–1250°C and strain rates between 0.01 and 10 s^(-1).The dominant precipitated phase in the aged alloy was identified as topologically close-packed(TCP)l phase enriched in Mo and Ni.The precipitates present in the UNS N10276 alloy could significantly facilitate flow softening after peak stress at temperatures lower than 1150°C and strain rates higher than 0.01 s^(-1).Processing maps at true strains of 0.1–0.9 were developed using the dynamic materials model and experimental flow stress data.Although aging treatment slightly shrank the suitable hot working window of this alloy,the aged alloy showed higher peak efficiencies of power dissipation and smaller unstable regions in comparison with solution-treated alloy.Furthermore,aging treatment eliminated the instability region of processing maps at true strains of 0.2–0.5.The precipitated phase promoted dynamic recrystallization(DRX)by the particle-stimulated nucleation(PSN)mechanism,which resulted in the larger fraction of DRX as well as finer and more uniform grain structure in the aged alloy specimens compared to the solution-treated alloy.

Hot deformation behavior and processing map of low-alloy offshore steel

The hot deformation behavior of a low-alloy offshore steel was systematically investigated within the temperature range of 850-1150℃ and strain rate range of 0.01-10 s^(-1),via hot compression testing.The hot working equation,grain size model and recrystallization kinetic models of the steel were developed by fitting the experimental data.The results show that the decrease in Zener-Hollomon Z-parameter value(the increase in deformation temperature and the decrease in strain rate)is beneficial for the occurrence of dynamic recrystallization,and the grain size can be refined by increasing the Z-parameter value within the deformation range of dynamic recrystallization.However,when the Z-parameter value is higher than 3.43×10^(16),dynamic recrystallization will be difficult to occur within the range of experimental deformation conditions.Additionally,processing maps at different strains were constructed.According to the processing map and microstructural analysis,the optimal hot working conditions of the studied steel are within the temperature range of 1000-1100℃ and strain rate range of 0.1-1 s^(−1),and a complete recrystallization microstructure with fine homogeneous grains could be obtained.