Experimental Investigation into Shaping Particle-reinforced Material by WEDM-H

Al 2O 3 particle-reinforced material (6061 alloy ), which is one of new composites and characterized by high strength and small spe cific gravity, good wear resistance and corrosion resistance, has been widel y used in industry. But it is difficult to machine. Because of electric conducti vity, it can be shaped and processed by electro-machining means. However, this kind of material is mixed with the electrically conductive substances and the di electrically conductive substances, its machining process shows substantially di fferent from the machining of ordinary metal materials. This paper, based on a c ontrast experiment, investigates the machining mechanism and technique by WEDM t o shape the material and gives the optimum selection for the electric paramete rs in operation. The technologic index of shaping the new material by WEDM includes the cutting r ate and the surface roughness. There are a lot of factors that affect the techno logic index of WEDM, in which the electric parameters such as the machining volt age and current as well as the pulse duration, interval and frequency, play an i mportant part. In this experiment, the study focus mainly on the effect of the e lectric parameters on machining process and an orthogonal design is employed to select the proper electric parameters. By experiment, we find how the voltage and current affect machining process and study the removal mechanism by WEDM-HS to machine Al 2O 3 particle-reinforce d material. Besides the machining current and voltage, there are still other fac tors that can affect machining process and state. In order to find out which is the most important factor and to optimize the electric parameters, the orthogona l design has been adopted to perform the experiment. By the analysis to the rela tive differences among different factor levels, the rank of significance for fou r factors is in turn the pulse duration, the voltage, the machining current and the pulse interval. At last we can draw a conclusion that 6061 alloy can be shaped by WEDM-HS, and give the suitable electric parameters to obtain good surface roughness and high machining efficiency.

Experimental study on thermal and mechanical properties of tailings-based cemented paste backfill with CaCl_(2)·6H_(2)O/expanded vermiculite shape stabilized phase change materials

CaCl_(2)·6H_(2)O/expanded vermiculite shape stabilized phase change materials(CEV)was prepared by atmospheric impregnation method.Using gold mine tailings as aggregate of cemented paste backfill(CPB)material,the CPB with CEV added was prepared,and the specific heat capacity,thermal conductivity,and uniaxial compressive strength(UCS)of CPB with different cement-tailing ratios and CEV addition ratios were tested,the influence of the above variables on the thermal and mechanical properties of CPB was analyzed.The results show that the maximum encapsulation capacity of expanded vermiculite for CaCl_(2)·6H_(2)O is about 60%,and the melting and solidification enthalpies of CEV can reach 98.87 J/g and 97.56 J/g,respectively.For the CPB without CEV,the specific heat capacity,thermal conductivity,and UCS decrease with the decrease of cement-tailing ratio.For the CPB with CEV added,with the increase of CEV addition ratio,the specific heat capacity increases significantly,and the sensible heat storage capacity and latent heat storage capacity can be increased by at least 10.74%and 218.97%respectively after adding 12%CEV.However,the addition of CEV leads to the increase of pores,and the thermal conductivity and UCS both decrease with the increase of CEV addition.When cement-tailing ratio is 1:8 and 6%,9%,and 12%of CEV are added,the 28-days UCS of CPB is less than 1 MPa.Considering the heat storage capacity and cost price of backfill,the recommended proportion scheme of CPB material presents cement-tailing ratio of 1:6 and 12%CEV,and the most recommended heat storage/release temperature cycle range of CPB with added CEV is from 20 to 40℃.This work can provide theoretical basis for the utilization of heat storage backfill in green mines.

Two-Way 4D Printing： A Review on the Reversibility of 3D-Printed Shape Memory Materials

The rapid development of additive manufacturing and advances in shape memory materials have fueled the progress of four-dimensional （4D） printing. With the right external stimulus, the need for human interaction, sensors, and batteries will be eliminated, and by using additive manufacturing, more complex devices and parts can be produced. With the current understanding of shape memory mechanisms and with improved design for additive manufacturing, reversibility in 4D printing has recently been proven to be feasible. Conventional one-way 4D printing requires human interaction in the programming （or shapesetting） phase, but reversible 4D printing, or two-way 4D printing, will fully eliminate the need for human interference, as the programming stage is replaced with another stimulus. This allows reversible 4D printed parts to be fully dependent on external stimuli; parts can also be potentially reused after every recovery, or even used in continuous cycles-an aspect that carries industrial appeal. This paper presents a review on the mechanisms of shape memory materials that have led to 4D printing, current findings regarding 4D printing in alloys and polymers, and their respective limitations. The reversibility of shape memory materials and their feasibility to be fabricated using three-dimensional （3D） printing are summarized and critically analyzed. For reversible 4D printing, the methods of 3D printing, mechanisms used for actuation, and strategies to achieve reversibility are also highlighted. Finally, prospective future research directions in reversible 4D printing are suggested.

Perspective in Development of Shape Memory Materials Associated with Martensitic Transformation

By consideration of the characteristics of martensitic transformation and the derivation from the application of the group theory to martensitic transformation, it may be concluded that the shape memory effect (SME) can be attained in materials through a martensitic transformation and its reverse transformation. only when there forms single or nearly single variant of martensite, with an absence of the factors causing the generation of the resistance against SME. on this principle, various shape memory materials including nonferrous alloys. iron-based alloys and ceramics containjng zirconia are expected to be further developed. A criterion for thermoelastic martensitic transformation is presented, Factors which may act as the resistance against SME in various materials are briefly described

Apparently Negative Electric Polarization in Shaped Graded Dielectric Materials

By using a first-principles approach, we investigate the pathway of electric displacement fields in shaped graded dielectric materials existing in the form of cloaks with various shapes. We reveal a type of apparently negative electric polarization （ANEP）, which is due to a symmetric oscillation of the paired electric permittivities, satisfying a sum rule. The ANEP does not occur for a spherical cloak, but appears up to maximum as a/b （the ratio between the long and short principal axis of the spheroidal cloak） is about 5/2, and eventually disappears as a/b becomes large enough corresponding to a rod-like shape. Further, the cloaking efficiency is calculated for different geometrical shapes and demonstrated to closely relate to the ANEP. The possibility of experiments is discussed. This work has relevance to dielectric shielding based on shaped graded dielectric materials.

Innovation Union of New Textile Materials coming into shape The 13th(Hangzhou) Tanboocel Union Conference held in Xiaoshan

January 10th-12th marked the opening of The13th（Hangzhou）Tanboocel Union Conference themed on＂Green,Innovation,Intelligent and Win-win＂.Directed by China National Textile and Apparel Council（CNTAC）and sponsored by China Tanboocel Union,

Formation mechanism of inherent spatial heterogeneity of microstructure and mechanical properties of NiTi SMA prepared by laser directed energy deposition

Ni51Ti49 at.%bulk was additively manufactured by laser-directed energy deposition(DED)to reveal the microstructure evolution,phase distribution,and mechanical properties.It is found that the localized remelting,reheating,and heat accumulation during DED leads to the spatial heterogeneous distribution of columnar crystal and equiaxed crystal,a gradient distribution of Ni4Ti3 precipitates along the building direction,and preferential formation of Ni4Ti3 precipitates in the columnar zone.The austenite transformation finish temperature(Af)varies from-12.65℃(Z=33 mm)to 60.35℃(Z=10 mm),corresponding to tensile yield strength(σ0.2)changed from 120±30 MPa to 570±20 MPa,and functional properties changed from shape memory effect to superelasticity at room temperature.The sample in the Z=20.4 mm height has the best plasticity of 9.6%and the best recoverable strain of 4.2%.This work provided insights and guidelines for the spatial characterization of DEDed NiTi.

Preparation of multi-walled carbon nanotube-reinforced TiNi matrix composites from elemental powders by spark plasma sintering

Carbon nanotube (CNT)-reinforced TiNi matrix composites were synthesized by spark plasma sintering (SPS) employing elemental powders.The phase structure,morphology and transformation behaviors were studied.It was found that thermoelastic martensitic transformation be-haviors could be observed from the samples sintered above 800 ℃ even with a short sintering time (5min),and the transformation tempera-tures gradually increased with increasing sintering temperature because of more Ti-rich TiNi phase formation.Although decreasing the sin-tering temperature and time to 700 ℃ and 5min could not protect defective MWCNTs from reacting with Ti,still-perfect MWCNTs re-mained in the specimens sintered at 900 ℃.This method is expected to supply a basis for preparing CNT-reinforced TiNi composites.

Injection molding of ultra-fine Si_3N_4 powder for gas-pressure sintering

The ceramic injection molding technique was used in the gas-pressure sintering of ultra-fine Si3N4 powder. The feedstock＇s flowability, debinding rate, defect evolution, and microstructural evolution during production were explored. The results show that the solid volume loading of less than 50vol% and the surfactant mass fraction of 6wt% result in a perfect flowability of feedstock; this feedstock is suitable for injection molding. When the debinding time is 8 h at 40°C, approximately 50% of the wax can be solvent debinded. Defects detected during the preparation are traced to improper injection parameters, mold design, debinding parameters, residual stress, or inhomogeneous composition distribution in the green body. The bulk density, Vickers hardness, and fracture toughness of the gas-pressure-sintered Si3N4 ceramic reach 3.2 g/cm^3, 16.5 GPa, and 7.2 MPa·m^1/2, respectively.

STUDY OF CONSTITUTIVE RELATIONS FOR PSEUDO-ELASTICITY AND SHAPE MEMORY BEHAVIOR

Constitutive relations are given for the description of the deformation behavior of shape memory materials. The deformation is the superposition of the elastic, the thermal and the phase transformation deformation caused by the transformation from one to the other among the high temperature phase, the low temperature phase and the stress induced phase. The phase transformation is controlled by the driving force, i.e., the Gibbs energy difference between the phases.

Gas adsorption in shaped zeolitic imidazolate framework-8

Zeolitic imidazolate framework-8(ZIF-8) was prepared through a solve-thermal reaction method and then shaped using different additives. The in fluence of the shaping conditions on the microstructure of the shaped samples was characterized by the XRD, BET, and SEM techniques. The results demonstrate that the compressive strength of the various shaped tablets is greatly increased and capable of meeting the industrial requirements compared to the unshaped ZIF-8 and that the loss rate of speci fic surface areas was maintained at 10% after the addition of 10%(by mass) binder and 10%(by mass) solvent. The adsorption isotherms of CO2, CH4, C3H8, and C3H6 on powdery ZIF-8and the shaped tablets(T-shaped ZIF-8, C-shaped ZIF-8, and N-shaped ZIF-8) were determined through volumetric measurements under different pressures and temperatures(298.2, 323.2, and 348.2 K). The adsorption capacities of the gases on both the ZIF-8 powder and the shaped tablets follow the order C3H6 N C3H8N CO2 N CH4. Furthermore,the results show that the adsorption capacities of the gases on the shaped tablets are lower by approximately 10%–20% than those on the powdery ZIF-8. In fact, the adsorption equilibrium isotherms for CO2, CH4, C3H8, and C3H6 on both powdery and shaped ZIF-8 can be well described by the Langmuir equation.

Investigations of a nanostructured FeMnSi shape memory alloy produced via severe plastic deformation

Low-cost iron-based shape memory alloys（SMAs） show great potential for engineering applications. The developments of new processing techniques have recently enabled the production of nanocrystalline materials with improved properties. These developments have opened avenues for newer applications for SMAs. The influence of severe plastic deformation induced by the high-speed high-pressure torsion（HSHPT） process on the microstructural evolution of an Fe–Mn–Si–Cr alloy was investigated. Transmission electron microscopic analysis of the alloy revealed the existence of nanoscale grains with an abundance of stacking faults. The high density of dislocations characteristic of severe plastic deformation was not observed in this alloy. X-ray diffraction studies revealed the presence of ε-martensite with an HCP crystal structure and γ-phase with an FCC structure.

Bioinspired Adaptive Gel Materials with Synergistic Heterostructures

In nature, many biological soft tissues with synergistic heterostructures, such as sea cucumbers, skeletal muscles and cartilages, exhibit high functionality to adapt to complex environments. In artificial soft materials, hydrogels are similar to biological soft tissues due to the unique integration of ＂soft and wet＂ properties and elastic characteristics. However, currently hydrogel materials lack their necessary adaptability, including narrow working temperature windows and uncontrollable mechanics, thus restrict their engineering application in complex environments. Inspired by abovementionedbiological soft tissues, researchers have increasingly developed heterostructural gel materials as functional soft materials with high adaptability to various mechanical and environmental conditions. This article summarizes our recent work on high-performance adaptive gel materials with synergistic heterostructures, including the critical design criteria and the state-of-the-art fabrication strategies of our gel materials. The functional adaptation properties of these heterostructural gel materials are also presented in details, including temperature, wettability, mechanical and shape adaption.

Ultrafast digital printing toward 4D shape changing materials

Subject Code:B04Under the financial support of the National Natural Science Foundation of China,the research team led by Prof.Xie Tao(谢涛)at the State Key Laboratory of Chemical Engineering,College of Chemical and Biological Engineering,Zhejiang University,developed an ultrafast process to produce shape changing materials with complex 3Dgeometries.This work was published in Advanced Materials(2016,DOI:10.

Experimental Study on Application of Shaped Charge to Rock Materials Cutting

The mechanic affection on the blast holewalls is simply analyzed and cracking propaga-tion caused by shaped charge is explained inthis paper. In the rock materials cutting, pri-

Improving interface adhesion in TiNi wire/shape memory epoxy composites using carbon nanotubes

In order to increase both the interfacial strength and interphase region strength between TiNi wires and shape memory epoxy,a novel interface structure including aminated CNTs was designed.The morphology shows that after electroplating and etching,continuous and homogeneous concave-convex layers form on the surface of astreated TiNi wires,meanwhile aminated CNTs were planted on the surface which could react with shape memory epoxy at the interface region.The interfacial shear strength increases first with the CNT content rising but then a dramatic drop happens,and the maximum is obtained at CNT content of 0.6 g·L^(-1),which is about twice the result of acid etching TiNi wires.

Photodirected 2D-to-3D morphing structures of shape memory polycaprolactone/W_(18)O_(49) nanowires composite film

Shape memory materials possess programmable complex and large deformations towards external stimuli,which are particularly essential for their potential applications.For the transformation of planar two-dimensional(2D)structures into complex 3D structures,the design of asymmetric or bilayer thin sheets is usually required.In this paper,we propose a facile strategy to achieve these complex 3D structures that can be transformed to various pre-determined shapes sequentially by laser-triggered site-specific deformations.The response of shape memory polycaprolactone(PCL)to laser is realized by physically dopingW18O49 nanowires into the cross-linked PCL diacrylate matrix.When irradiated by 98 mW cm^(−2)laser,the pre-stretched PCL/W_(18)O_(49)film shows an out-of-plane bending deformation due to the temperature gradient and single-domain orientation on the thickness between the upper layer and lower layer.The bending rates and amplitudes of the film can be tailored by adjusting the parameters of irradiation time,the film thickness as well as the pre-stretch strain.Remarkably,the pre-stretched film can automatically bend in more intricate complex deformations by integration with kirigami cuts in planar.Finally,we demonstrate that by activating the dynamic transesterification reaction within the same film,it can also achieve the 2D-to-3D transformations.With these decent features,this kind of novel PCL//W_(18)O_(49)film shows great potential in the field of biomedical devices or soft robotics.