Ultra-large aluminum shape casting:Opportunities and challenges

Ultra-large aluminum shape castings have been increasingly used in automotive vehicles,particularly in electric vehicles for light-weighting and vehicle manufacturing cost reduction.As most of them are structural components subject to both quasi-static,dynamic and cyclic loading,the quality and quantifiable performance of the ultra-large aluminum shape castings is critical to their success in both design and manufacturing.This paper briefly reviews some application examples of ultra-large aluminum castings in automotive industry and outlines their advantages and benefits.Factors affecting quality,microstructure and mechanical properties of ultra-large aluminum castings are evaluated and discussed as aluminum shape casting processing is very complex and often involves many competing mechanisms,multi-physics phenomena,and potentially large uncertainties that significantly influence the casting quality and performance.Metallurgical analysis and mechanical property assessment of an ultra-large aluminum shape casting are presented.Challenges are highlighted and suggestions are made for robust design and manufacturing of ultra-large aluminum castings.

Wave propagation of a functionally graded plate via integral variables with a hyperbolic arcsine function

Several studies on functionally graded materials(FGMs)have been done by researchers,but few studies have dealt with the impact of the modification of the properties of materials with regard to the functional propagation of the waves in plates.This work aims to explore the effects of changing compositional characteristics and the volume fraction of the constituent of plate materials regarding the wave propagation response of thick plates of FGM.This model is based on a higher-order theory and a new displacement field with four unknowns that introduce indeterminate integral variables with a hyperbolic arcsine function.The FGM plate is assumed to consist of a mixture of metal and ceramic,and its properties change depending on the power functions of the thickness of the plate,such as linear,quadratic,cubic,and inverse quadratic.By utilizing Hamilton’s principle,general formulae of the wave propagation were obtained to establish wave modes and phase velocity curves of the wave propagation in a functionally graded plate,including the effects of changing compositional characteristics of materials.

A MULTISCALE MECHANICAL MODEL FOR MATERIALS BASED ON VIRTUAL INTERNAL BOND THEORY

Only two macroscopic parameters are needed to describe the mechanical properties of linear elastic solids, i.e. the Poisson＇s ratio and Young＇s modulus. Correspondingly, there should be two microscopic parameters to determine the mechanical properties of material if the macroscopic mechanical properties of linear elastic solids are derived from the microscopic level. Enlightened by this idea, a multiscale mechanical model for material, the virtual multi-dimensional internal bonds （VMIB） model, is proposed by incorporating a shear bond into the virtual internal bond （VIB） model. By this modification, the VMIB model associates the macro mechanical properties of material with the microscopic mechanical properties of discrete structure and the corresponding relationship between micro and macro parameters is derived. The tensor quality of the energy density function, which contains coordinate vector, is mathematically proved. From the point of view of VMIB, the macroscopic nonlinear behaviors of material could be attributed to the evolution of virtual bond distribution density induced by the imposed deformation. With this theoretical hypothesis, as an application example, a uniaxial compressive failure of brittle material is simulated. Good agreement between the experimental results and the simulated ones is found.

Preparation and Characterization of Component Materials for Intermediate Temperature Solid Oxide Fuel Cell by Glycine-Nitrate Process

La1-xSrxGa1-y MgyO3-δ(LSGM) electrolyte, La1-xSrxCr1-y MnyO3-δ( LSCM ) anode and La1-xSrxFe1-y MnyO3-aaaaaaa(LSFM) cathode materials were all synthesized by glycine-nitrate process (GNP). The microstructure and characteristics of LSGM, LSCM and LSFM were tested via X-ray diffraction(XRD), scanning electron microcopy (SEM), A C impedance and four-probe direct current techniques. XRD shows that pure perovskite phase LSGM electrolyte and electrode (LSCM anode and LSFM cathode) materials were prepared after being sintered at 1400℃for 20 h and at 1000℃for 5 h, respectively. The max conductivities of LSGM (ionic conductivity), LSCM (total conductivity) and LSFM (total conductivity) materials are 0.02, 10, 16 S·cm-1 in the air below 850℃, respectively. The conductivity of LSCM becomes smaller when the atmosphere changes from air to pure hydrogen at the same temperature and it decreases with the temperature like metal. The porous and LSGM-based LSCM anode and LSFM cathode films were prepared by screen printing method, and the sintering temperatures for them were 1300 and 1250℃, respectively. LSGM and electrode (LSCM and LSFM) materials have good thermal and chemical compatibility.

Novel implementation of homogenization method to predict effective properties of periodic materials

Representative volume element （RVE） method and asymptotic homogenization （AH） method are two widely used methods in predicting effective properties of pe- riodic materials. This paper develops a novel implementa- tion of the AH method, which has rigorous mathematical foundation of the AH method, and also simplicity as the RVE method. This implementation can be easily realized using commercial software as a black box, and can use all kinds of elements available in commercial software to model unit cells with rather complicated microstructures, so the model may remain a fairly small scale. Several examples were car- fled out to demonstrate the simplicity and effectiveness of the new implementation.

Preparation, Characterization and Luminescent Properties of MCM-41 Type Materials Impregnated with Rare Earth Complex

Hybrid materials incorporating Eu-(TTA)(3). 2H(2)O (7hereafter designated as Eu-TTA, with TTA: thenoyltrifluoroacetone) in unmodified or modified MCM-41 by 3-aminopropyl-triethoxysilane (APTES) were prepared by impregnation method. The obtained materials were characterized using X-ray diffraction (XRD), IR and diffuse reflectance spectroscopy and luminescence spectra. All the hybrid samples exhibited the characteristic emission bands of EU3+ under UV light excitation at room temperature, and the excitation spectra showed significant blue-shifts compared to the pure rare-earth complex. Although the red emission intensity in the modified hybrid was almost the half of the red emission intensity in the pure Eu-TTA complex at room temperature, the hybrid showed a much higher thermal stability due to the shielding character of the MCM-41 host.

A Simple Way to Prepare Silicon Carbide Reinforced Graphite Composite Lubricating Materials

SiC reinforced graphite composites were prepared via introducing carbide silicon into the natural graphite flakes（NGF） by hot-pressing process. Their physical and mechanical properties, including density, open porosity, flexural strength, and friction behavior were investigated. The addition of 30vol% Si C increased the bending strength of composites materials to 127 MPa, 2 times higher than 60 MPa of commercial pure graphite block. What was particularly interesting was that the as-obtained graphite composite with 30vol% Si C kept the same low friction coefficient of about 0.1 as pure graphite, and the wear resistance of composites increased.

Properties of Sensitive Materials Mainly Composed of ZnO

Sensitive materials mainly composed of ZnO and their multi-functional properties were investigated. The temperature extent of linear resistance, non-linear deviation and endurance ability of surge energy were further discussed. The effect of Mg^2+, AI^3+ and Si^4+, which could be solid solutioned in ZnO grain and the function of Y^3+ ion segregated out in grain boundary were studied as well. The function of Ti was analyzed emphatically.

Influence of the gassing materials on the dielectric properties of air

Influence of the gassing materials, such as PA6, PMMA, and POM on the dielectric properties of air are investigated. In this work, the fundamental electron collision cross section data were carefully selected and validated. Then the species compositions of the air–organic vapor mixtures were calculated based on the Gibbs free energy minimization. Finally, the Townsend ionization coefficient, the Townsend electron attachment coefficient and the critical reduced electric field strength were derived from the calculated electron energy distribution function by solving the Boltzmann transport equation. The calculation results indicated that H;O with large attachment cross sections has a great impact on the critical reduced electric field strength of the air–organic vapor mixtures. On the other hand, the vaporization of gassing materials can help to increase the dielectric properties of air circuit breakers to some degree.

Analysis of bell materials:Tin bronzes

The present study was set up to examine the effect of alloying elements （including harmful elements） on metallurgical features （material properties and qualitative parameters） of tin bronzes, with particular reference to church bells from Middle Ages to Current times. A driving force of this study was to identify and demonstrate features related to the quality of church bells made in different centuries. The findings have been derived via metallographic and chemical analysis of specimens of bells from various parts of Australasia and Europe. The bell materials consisted of a mixture of the a phase and the （α＋β） eutectoid essentially, in proportions determined by tin content and mould materials during casting. The samples from the 15th century to the one from the 20th century showed a progressive increase in hardness, ranging from the minimum of -280 VHM20g to a maximum of -470 VHM20g for the （α＋β） eutectoid, and -160 VHM20g to -230 VHM20g for the a phase. The investigation also shows that the sound decay of the bell decreased with lowering the wt.% of tin and increasing the wt.% of lead and silver. This information is expected to provide an additional interesting knowledge into manufacturing practices and their significance in the quality of church bells over past centuries.

Study on Properties of Blue-Brick Masonry Materials for Historical Buildings

There are a large number of historic buildings which were mainly made of blue-brick masonry in today’s world.However,for the natural and man-made reasons,these historic buildings have been damaged in different degrees.In order to protect historic buildings more scientifically and learn about the preservation state of existing historic buildings,it is necessary to ascertain the material properties of blue brick in historic buildings.The article takes the blue bricks of historical buildings in Kaifeng area of the Central Plains as an example to study.Through the analysis of physical properties,X-ray fluorescence spectroscopy,X-ray diffraction and scanning electron microscopy of blue brick specimens,the physical properties such as the apparent density,moisture content,porosity,and material structure composition are understood.The results show that the apparent density of blue brick is 1.64 g/cm^(3),the moisture content is 10.23%,the 24 h atmospheric water absorption is 17.86%,and the porosity is 20.99%.The smaller the apparent density is,the larger the porosity is,and the water absorption performance is better.From the microscopic point of view,bonding ability between blue brick mineral particles is relatively weak.The pores between skeletons are large and the pore structure is obvious.From the perspective of material phase,the elements of blue brick are mainly O,Si,Al,Fe,and the composition of blue brick is mainly composed of quartz and feldspar.The softening coefficient of blue brick is 0.80,and the deformation and stability of the structure should be paid special attention in the rainy season or wet environment.Through the frost test,there are salt substances in the internal pores of the brick,and the surface of the blue brick is eroded and pulverized.In this paper,the experimental process and analysis methods for testing the material properties of blue brick can provide reference for the research on the material properties of the same kind of blue-brick masonry in historic buildings and masonry relics.The relevant material property parameters obtained in this paper can provide guidance for making protection schemes and scientific repairs for historic buildings in Central China,enrich the evaluation criteria for maintaining and reinforcing historic buildings,and provide theoretical support for studying the damage and health detection technology related to historic buildings.

EFFECT OF STRUCTURE OF FUNCTIONAL POLYMER ACTIVE MATERIALS ON PROPERTIES OF GADOLINIUM ION SELECTIVE ELECTRODE

In this paper,the functional polymeric active materials were prepared by the grafting copolymerization and their structure and properties were studied.The results show that the structure and properties of these ac- tive materials have the relative large effects on the properties of gadolinium ion selective electrodes.

Electronic structure and photoluminescence property of a novel white emission phosphor Na_3MgZr(PO_4)_3:Dy^(3+) for warm white light emitting diodes

To explore suitable single-phase white emission phosphors for warm white light emitting diodes, a series of novel phosphors Na3MgZr（PO4）3：xDy^3＋（0 ≤ x ≤ 0.03） is prepared, and their phase purities as well as photoluminescence properties are discussed in depth via x-ray diffraction structure refinement and photoluminescence spectrum measurement.The electronic structure properties of the Na3MgZr（PO4）3host are calculated. The results reveal that Na3MgZr（PO4）3 possesses a direct band gap with a band gap value of 4.917 eV. The obtained Na3MgZr（PO4）3：Dy^3＋ phosphors are all well crystallized in trigonal structure with space group Rc, which has strong absorption around 365 nm and can generate warm white light emissions peaking at 487, 576, and 673 nm upon ultraviolet excitation, which are attributed to the transitions from -4F9/2 to ^6H15/2,^6H13/2, and ^6H11/2 of Dy^3＋ ions, respectively. The optimal doping content, critical distance, decay time, and Commission International de L＇Eclairage（CIE） chromaticity coordinates are investigated in Dy^3＋ ion-doped Na3MgZr（PO4）3. The thermal quenching analysis shows that Na3MgZr（PO4）3：Dy^3＋ has a good thermal stability, and the thermal activation energy is calculated. The performances of Na3MgZr（PO4）3：Dy^3＋ make it a potential single-phase white emission phosphor for warm white light emitting diode.

Anisotropic Transport and Magnetic Properties of Charge-Density-Wave Materials RSeTe2（R=La,Ce,Pr,Nd）

Single crystals of RSeTe2 （R =La, Ce, Pr, Nd） are synthesized using LiC1/RbCI flux. Transport and magnetic properties in the directions parallel and perpendicular to the a-c plane are investigated. We find that the resistivity anisotropy P⊥/P∥ lies in the range 486-615 for different compounds at 2K, indicating the highly two-dimensional character. In both the orientations, the charge-density-wave transitions start near Tcow = 284（3）K, 316（3）K, 359（3）K for NdSeTe2, PrSeTe2, CeSeTe2, respectively, with a considerable increase in dc resistivity. While for LaSeTe2, no obvious resistivity anomaly is observed up to 380K. The value of TCDW increases monotonically with the increasing lattice parameters. Below TCDW, slight anomalies can be observed in NdSeTe2, PrSeTe2 and CeSeTe2 with onset temperature at 193（3）K, 161（3）K, 108（3）K, respectively, decreasing as lattice parameters increase. Magnetic susceptibility measurements show that the valence state of rare earth ions are trivalenee in these compounds. Antiferromagnetie-type magnetic order is formed in CeSeTe2 at 2.1 K, while no magnetic transition is observed in PrSeTe2 and NdSeTe2 down to 1.8 K.

Rational Design of Star-shaped Molecules with Benzene Core and Naphthalimide Derivatives End Groups as Organic Light-emitting Materials

A series of star-shaped molecules with benzene core and naphthalimides derivatives end groups have been designed to explore their optical,electronic,and charge transport properties as charge transport and/or luminescent materials for organic light-emitting diodes（OLEDs）. The frontier molecular orbitals（FMOs） analysis has turned out that the vertical electronic transitions of absorption and emission are characterized as intramolecular charge transfer（ICT）. The calculated results show that the optical and electronic properties of star-shaped molecules are affected by the substituent groups in N-position of 1,8-naphthalimide ring. Our results suggest that star-shaped molecules with n-butyl（1）,benzene（2）,thiophene（3）,thiophene S？,S？-dioxide（4）,benzo[c][1,2,5]thiadiazole（5）,and 2,7a-dihydrobenzo[d]thiazole（6） fragments are expected to be promising candidates for luminescent and electron transport materials for OLEDs. This study should be helpful in further theoretical investigations on such kind of systems and also to the experimental study for charge transport and/or luminescent materials for OLEDs.

Preparation and Characterization of Multi Shape ZnO/PVDF Composite Materials

Two different morphologies of ZnO（lotus-shaped, rod-shaped） and ZnO/PVDF composite materials were prepared. The morphologies of ZnO and composite materials were characterized by scanning electron microscopy（SEM） and transmission electron microscopy（TEM）. Fourier transform infrared spectroscopy（FT-IR）, thermal gravimetry（TG）, and X-ray diffraction（XRD） were also used to characterize the chemical structures and phase composites of ZnO and ZnO/PVDF composite materials. Breakdown voltage, dielectric constant and dielectric loss of ZnO/PVDF composite materials were also tested. Microstructure analysis showed that ZnO nanoparticles dispersed uniformly in the matrix. And the dielectric constant expresses a significantly improvement while the dielectric loss and breakdown voltage expresses no significant change. Moreover, dielectric constant keeps an improvement tendency with increasing content of ZnO.

Effects of Material Physical Properties on White-rot Fungi Mycelial Growth

[ Objective] The research aimed to study effects of material physical properties on white-rot fungi mycelial growth and provide theoretical basis for further expanding the application range of white-rot fungi. [ Method Four common species of white-rot fungi were cultivated by wood meal fowl dung mixture in test tube and culture dishes. The relationship between physical properties of culture material and the growth of these mycelials were studied. [Result] The results showed the water retention capacity of culture material was decreased with the increasing of its grain size and porosity, but the decrease of its specific gravity reduced the material water retention. And the dehydration rate of medium prepared with these materials at the same moisture conditions tended to increase. These physical properties of material, such as grain size, specific gravity, porosity, water retention and water drainage, influenced the growth of white-rot fungi mycelial by affecting the moisture and ventilation condition of media. The results hinted that above material physical properties had feedback effects on the growth of white-rot fungi mycelia. [ Conclution] Physical properties of culture material have significant effects on the growth of white-rot fungi mycelial.

Elastic modulus determination at different levels of periodontal ligament in nanoindentation

In order to investigate the material properties ofperiodontal ligament （ PDL） in different locations, the nanoindentation method is used to survey the elastic modulus of the PDL at different levels. Cadaveric specimens of human mandibular canine were obtained from 4 adult donors, 16 transverse specimens were made from the sections of cervical margin, midroot and apex using the slow cutting machine. The prepared specimens were tested in different sections （along the longitudinal direction） and different areas （in the circumferential direction）. According to the Oliver-Phair theory, the mean values of elastic modulus were calculated foreach area and the differences among them were compared. In the midroot section, the average elastic modulus is ranging from 0. 11 to 0. 23 MPa, the changing range of the cervical margin and apex are from 0. 21 to 0. 53 MPa and 0. 44 to0.62 MPa, respectively. Experimental results indicate that the average elastic modulus in the midroot is lower than that in the cervical margin and apex, and relatively small changes occur among them. However, there is a large change to the elastic modulus value in the cicumferential direction for the PDL.

Finite element analysis of pressure on 2024 aluminum alloy created during restricting expansion-deformation heat-treatment

Metals heat-treated under high pressure can exhibit different properties. The heat-induced pressure on 2024 aluminum alloy during restricting expansion-deformation heat-treatment was calculated by using the ABAQUS finite element software, and the effects of the mould material properties, such as coefficient of thermal expansion （CTE）, elastic modulus and yield strength, on the pressure were discussed. The simulated results show that the relatively uniform heat-induced pressure, approximately 503 MPa at 500 ℃, appears on 2024 alloy when 42CrMo steel is as the mould material. The heat-induced pressure increases with decreasing the CTE and the increases of elastic modulus and yield strength of the mould material. The influences of the CTE and elastic modulus on the heat-induced pressure are more notable.

The Cemented Material Dam： A New, Environmentally Friendly Type of Dam

The first author proposed the concept of the cemented material dam （CMD） in 2009. This concept was aimed at building an environmentally friendly dam in a safer and more economical way for both the dam and the area downstream. The concept covers the cemented sand, gravel, and rock dam （CSGRD）, the rockfill concrete （RFC） dam （or the cemented rockfill dam, CRD）, and the cemented soil dam （CSD）. This paper summarizes the concept and principles of the CMD based on studies and practices in projects around the world. It also introduces new developments in the CSGRD, CRD, and CSD.