Effect of Mechanical Surface Treatment on the Bonding Mechanism and Properties of Cold‑Rolled Cu/Al Clad Plate

In the case of valuable cold-rolled Cu/Al clad plates,billet surface treatment before rolling is a significant process that can affect the bonding efficiency and quality.While the current studies primarily focus on the influence of rolling parameters,insufficient attention has been paid to surface treatment.In this study,the effects of mechanical surface treatment on the bonding mechanism and bonding properties of cold-rolled Cu/Al clad plates were investigated.The results showed that different mechanical surface treatments have significant effects on the surface morphology,roughness,and residual stress.In addition,the effect of surface mechanical treatment on bonding quality was also observed to be critical.When the grinding direction was consistent with the rolling direction(RD),the bonding quality of the Cu/Al clad plates was significantly improved.After surface treatment along the RD for 20 s,the Cu/Al clad plates showed the highest shear strength(78 MPa),approximately four times as high as that of the unpolished samples.Simultaneously,the peel strength of this process was also significantly higher than that achieved via the other processes.Finally,on the basis of the surface morphology,roughness,and residual stress,the effect of surface treatment on the bonding mechanism and bonding properties of Cu/Al clad plates was analyzed.This study proposes a deeper understanding of the bonding behavior and bonding mechanism for cold rolled clad plates processed via mechanical surface treatment.

Influence of Al_2O_3 particles on the microstructure and mechanical properties of copper surface composites fabricated by friction stir processing

The influence of three factors, such as volume percentage of reinforcement particles(i.e. Al2O3), tool tilt angle and concave angle of shoulder, on the mechanical properties of Cue Al2O3 surface composites fabricated via friction stir processing was studied. Taguchi method was used to optimize these factors for maximizing the mechanical properties of surface composites. The fabricated surface composites were examined by optical microscope for dispersion of reinforcement particles. It was found that Al2O3 particles are uniformly dispersed in the stir zone. The tensile properties of the surface composites increased with the increase in the volume percentage of the Al2O3 reinforcement particles.This is due to the addition of the reinforcement particles which increases the temperature of recrystallization by pinning the grain boundaries of the copper matrix and blocking the movement of the dislocations. The observed mechanical properties are correlated with microstructure and fracture features.

Surface quality, microstructure and mechanical properties of Cu-Sn alloy plate prepared by two-phase zone continuous casting

Cu-4.7%Sn （mass fraction） alloy plate was prepared by the self-developed two-phase zone continuous casting （TZCC） process. The relationship between process parameters of TZCC and surface quality of the alloy plate was investigated. The microstructure and mechanical properties of the TZCC alloy plate were analyzed. The results show that Cu-4.7%Sn alloy plate with smooth surface can be obtained by means of reasonable matching the entrance temperature of two-phase zone mold and the continuous casting speed. The microstructure of the TZCC alloy is composed of grains-covered grains, small grains with self-closed grain boundaries, columnar grains and equiaxed grains. Compared with cold mold continuous casting Cu-4.7%Sn alloy plate, the room temperature tensile strength and ductility of the TZCC alloy plate are greatly improved.

Effects of silver powder particle size on the microstructure and properties of Ag-Yb_2O_3 electrical contact materials prepared by spark plasma sintering

mg-Yb203 electrical contact materials were fabricated by spark plasma sintefing （SPS）. The effects of silver powder particle size on the microstructure and properties of the samples were investigated. The surface morphologies of the sintered samples were examined by optical microscope （OM）, and the fracture morphologies were observed by scanning electron microscopy （SEM）. The physical and mechanical properties such as density, electrical resistivity, microhardness, and tensile strength were also tested. The results show that the silver powder particle size has evident effects on the sintered materials. Comparing with coarse silver powder （5 ktm）, homogeneous and fme microstmcture was obtained by fine silver powder （_〈0.5-1am）. At the same time, the electrical conductivity, microhardness, and tensile strength of the sin- tered samples with fine silver powder were higher than those of the samples with coarse silver powder. However, silver powder particle size has little influence on the relative densities, which of all samples （both by free and coarse silver powders） is more than 95%. The fracture characteristics are ductile.

Effect of Graphene Surface Functional Groups on the Mechanical Property of PMMA Microcellular Composite Foams

The functional groups on graphene sheets surface affect their dispersion and interfacial adhesion in polymer matrix. We compared the mechanical property of polymethymethacrylate（PMMA） microcellular foams reinforced with graphene oxide（GO） and reduced graphene oxide（RGO） to investigate this influence of functional groups. RGO sheets were fabricated by solvent thermal reduction in DMF medium. UV-Vis, FT-IR and XPS analyses indicate the difference of oxygen-containing groups on GO and RGO sheets surface. The observation of SEM illustrates that the addition of a smaller number of GO or RGO sheets causes a fine cellular structure of PMMA foams with a higher cell density(about 1011 cells/cm3) and smaller cell sizes（about 1-2 μm） owing to their remarkable heterogeneous nucleation effect. Compared to GO reinforced foams, the RGO/PMMA foams own lower cell density and bigger cell size in their microstructure, and their compressive strength is lower even when the reinforcement contents are the same and the foam bulk density is higher. These results indicate that the oxygen-containing groups on GO sheets’ surface are beneficial to adhere CO2 to realize a larger nucleation rate, and their strong interaction with PMMA matrix improves the mechanical property of PMMA foams.

Effect of rolling geometry on the mechanical properties, microstructure and recrystallization texture of Al–Mg–Si alloys

The effect of rolling geometry on mechanical properties, microstructure, and recrystallization texture of Al-Mg-Si alloys was studied by means of tensile tests, microstrucmral observations, and electron backscatter diffraction measurements. The results reveal that the elongation and the average plasticity strain ratio （r） values of the T4P （pre-aging plus natural aging）-treated alloy sheet with a rolling geome- try value between 1 and 3 are somewhat higher than those of the T4P-treated sheet with a rolling geometry value between 3 and 6. The deformation and recrystallization microstructures of the sheet with a rolling geometry value between 1 and 3 are more uniform than those of the sheet with a rolling geometry value between 3 and 6. The former also possesses somewhat higher surface quality. H {001 } 〈110〉 and Goss {110}〈001〉 orientations are the main recrystallization texture components for the former case, whereas the latter case only includes H {001 } 〈 110〉 orientation. Texture gradients are present in the two alloy sheets. Shear texture component F on the surface of the sheet with a rolling geometry value between 3 and 6 and its higher texture gradients have revealed that non-uniform deformation occurred during cold rolling. The effects of texture on the yield strength and r value were also discussed.

Effect of Cold Plasma Treatment on the Mechanical Properties of RTM Composites

Cold plasma technology was used to treat the surface of carbon fibers braided by PET in this paper and SEM was used to analyze the fracture microstructure of composite interlaminar shear stress (ILSS). The result shows that the surface polarity of carbon fibers was modified by cold plasma treatment, which increases the impregnation of PET braided carbon fibers during the process of resin flowing, improves the interfacial properties of RTM composites, and therefore enhances the mechanical properties of the KTM composites.

Effect of Wet Surface Treated Nano-SiO_2 on Mechanical Properties of Polypropylene Composite

Nano-SiO2/polypropylene composite was prepared by melt-blending process. The nano-SiO2 particles were organized by wet process surface treatment with silane coupling agent KH-570. The effect of mass fraction of nano-SiO2 particles and dosage of KH-570 on the toughening and strengthening of PP matrix were investigated based on the fractography of impact notch and the analysis of crystal structure by X-ray and dispersive structure of nano-SiO2 by TEM. Results show that the impact and flexural strength and modulus of the composite are improved obviously with low loading of nano-SiO2 （3 wt%-5 wt%）, and the izod impact strength of PP increases twice with 4 wt% nano-SiO2. The nano-SiO2 particles treated can disperse into the matrix resin, which has evident heterogeneous nucleation effects on the crystallization of PP. The optimal toughening and strengthening effects of PP matrix can be obtained when the content of nano-SiO2 and KH-570 are 4 wt% and 3 wt%, respectively.

Single-factor analysis and interaction terms on the mechanical and microscopic properties of cemented aeolian sand backfill

The use of aeolian sand(AS)as an aggregate to prepare coal mine cemented filling materials can resolve the problems of gangue shortage and excessive AS deposits.Owing to the lack of research on the mechanism of cemented AS backfill(CASB),the response surface method(RSM)was adopted in this study to analyze the influence of ordinary Portland cement(PO)content(x_(1)),fly ash(FA)-AS(FA-AS)ratio(x_(2)),and concentration(x_(3))on the mechanical and microscopic properties of the CASB.The hydration characteristics and internal pore structure of the backfill were assessed through thermogravimetric/derivative thermogravimetric analysis,mercury intrusion porosimetry,and scanning electron microscopy.The RSM results show that the influence of each factor and interaction term on the response values is extremely significant(except x_(1)x_(3),which had no obvious effect on the 28 d strength).The uniaxial compressive strength(UCS)increased with the PO content,FA-AS ratio,and concentration.The interaction effects of x_(1)x_(2),x_(1)x_(3),and x_(2)x_(3) on the UCS at 3,7,and 28 d were analyzed.In terms of the influence of interaction items,an improvement in one factor promoted the strengthening effect of another factor.The enhancement mechanism of the curing time,PO content,and FA-AS ratio on the backfill was reflected in the increase in hydration products and pore structure optimization.By contrast,the enhancement mechanism of the concentration was mainly the pore structure optimization.The UCS was positively correlated with weight loss and micropore content but negatively correlated with the total porosity.The R^(2) value of the fitting function of the strength and weight loss,micropore content,and total porosity exceeded 0.9,which improved the characterization of the enhancement mechanism of the UCS based on the thermogravimetric analysis and pore structure.This work obtained that the influence rules and mechanisms of the PO,FA-AS,concentration,and interaction terms on the mechanical properties of the CASB provided a certain theoretical and engineering guidance for CASB filling.

Investigation of the Relation between Rolling Contact Fatigue Property and Microstructure on the Surface Layer of D2 Wheel Steel

Through the rolling contact fatigue experiment under the condition of the lubricating oil, this article investigated the relation between contact fatigue property and microstructure on the surface layer of D2 wheel steel. The results showed that although the roughness of the original specimen induced by mechanical processing would diminish to some extent in the experiment, the 0.5 - 1.5 μm thick layer of ultrafine microstructure on the original mechanically-processed specimen surface would still become micro-cracks and small spalling pits due to spalling, and would further evolve into fatigue crack source. Additionally, even under the impact of the load that was not adequate to make the material reach fatigue limit, the ferrite in the microstructure underwent plastic deformation, which led the refinement of proeutectoid ferrite grains. During the experiment, the hardening and the refinement caused by plastic deformation consisted with the theory that dislocation gave rise to plastic deformation and grain refinement. The distribution laws of hardness and ferrite grain sizes measured could be explained by the distribution law of the shearing stress in the subsurface.

Effect of Electric Field-Assisted Diffusion on Surface Layer Structure and Mechanical Properties of Soda-Lime Glasses

Soda-lime glasses were treated by electric field-assisted diffusion（EFAD） process. The mechanical properties and structural evolution on both glass anode and cathode surfaces were investigated, respectively. It was found that the EFAD resulted in the formation of a Na depletion layer on anode surface, which caused the relaxation of the glass anode surface network and the formation of a number of defects. Correspondingly, the hardness and flexural strength declined in anode surface compared to that of the original glass. On the other hand, the EFAD also created a compressive layer on cathode surface, causing the improvement of the hardness and flexural strength on cathode surface. The defected structure could be reconstructed by additional annealing process.

Effects of Treated Nano-Lanthanum Oxide on the Mechanical and Tribological Properties of PTFE Nanocomposites

The surface of nano-La2O3 was modified. Effects of various amount of treated nano-La2O3 on the mechanical and tribological properties of PTFE were investigated. Mechanisms that contribute to the properties of PTFE composites are also studied. Results indicate that treated nano-La2O3 can increase the mechanical and tribological properties of PTFE simultaneously. With 1wt.% of treated nano-La2O3, the rigidity, tensile strength, notched impact and wear resistance of PTFE nanocomposites were increased by 25.1%, 14.1%, 20.3% and 36.7% respectively over pure PTFE. The degradation temperature of PTFE was improved by 14 ℃ by adding only 5% nano-La2O3. The wear resistance reached the highest value when the composite contained 10% treated nano-La2O3, which is about 110 times higher than pure PTFE. Furthermore, treated nano-La2O3 strengthened the bonding between the transfer film and the counterpart surface. A coherent and smooth transfer film on the counterpart surface of PTFE composites can be observed, while pure PTFE can not do.

Influence of micro asperity contact and radial clearance on the tribological properties of crankpin bearings

A new hybrid numerical method that couples the dynamic slider-crank mechanism(SCM)and crankpin bearing(CB)lubrication models is proposed to analyze the effect of micro asperity contact on the tribological properties of a CB.In the hybrid model,the dynamic equations of the SCM are established based on the Newton method,while the lubrication equations of the CB are established on the basis of the Reynolds equation.Experimental data of the engine are also used in simulation analyses to enhance the reliability of the results.The load-bearing capacity(LBC)and friction force of the CB are selected as objective functions.Results show that the LBC has a negligible effect on the tribological properties of the CB,but the friction force greatly affects the resistance of the bearing under different radial clearances and surface roughness values.In particular,the maximum friction force in the asperity contact region accounts for 40.5%of the maximum total friction force at a radial clearance of 5μm and 77.7%of the maximum total friction of the CB with a surface roughness of 10μm.

Effects of Fiber Surface Pretreatment and Composite Posttreatment on Mechanical Properties of 2D⁃Cf/Phosphate Geopolymer Matrix Composites

Geopolymers are an important class of materials with potential applications because of their heat resistance,flame resistance,environmental friendliness,and possibilities of being transformed into ceramic matrix composites at low cost.However,the low mechanical properties as well as the intrinsic brittleness limit their technological implementations,and it is necessary to enhance the mechanical properties of geopolymers by adopting various kinds of reinforcements.In this work,therefore,two⁃dimensional continuous carbon fiber(Cf)reinforced phosphate⁃based geopolymer composites(Cf/geopolymer)were prepared through ultrasonic⁃assisted impregnation method.Effects of acetone treatment and high⁃temperature treatment on the properties of Cf/geopolymer composites were studied by X⁃ray photoelectron spectroscopy(XPS),X⁃ray diffraction(XRD),and scanning electron microscopy(SEM).Results of the study proved that acetone treatment plays a key role in ameliorating the interfacial interaction between Cf and phosphate matrix,which can thus enhance the mechanical properties of Cf/geopolymer composites.The Cf/geopolymer composites prepared by acetone⁃treated Cf had a flexural strength of 156.1 MPa and an elastic modulus of 39.7 GPa in Y direction.Moreover,an additional Sol⁃SiO2 re⁃impregnation treatment could further enhance the mechanical properties of the acetone⁃treated Cf/geopolymer composites by repairing the cracks and filling the pores.The results in this paper not only provide insights into the surface modification of Cf,but also report a facile and low⁃cost preparation route for Cf/geopolymer composites with potential applications in aerospace and defense technology.

Study of ss-DNA Adsorption and Nano-mechanical Properties on Mica Substrate with Surface Forces Apparatus

Many DNA?based devices need to build stable and controllable DNA films on surfaces. However, the most com?monly used method of film characterization, namely, the probe?like microscopes which may destroy the sample and substrate. Surface Forces Apparatus(SFA) technique, specializing in surface interaction studies, is introduced to investigate the e ects of DNA concentration on the formation of single?stranded DNA(ss?DNA) film. The result demonstrates that 50 ng/μL is the lowest concentration that ss?DNA construct a dense layer on mica. Besides, it is also indicated that at di erent DNA concentrations, ss?DNA exhibit diverse morphology: lying flat on surface at 50 ng/μL while forming bilayer or cross?link at 100 ng/μL, and these ss?DNA structures are stable enough due to the repeatabil?ity even under the load of 15 mN/m. At the same time, an obvious adhesion force is measured:/m at 100 ng/μL, respectively, which is attributed to the ion?correlation e ect. M-6.5 mN/m at 50 ng/μL and-5.3 mNoreover, the atomic force microscopy(AFM) images reveal the entire surface is covered with wormlike ss?DNA and the measured surface roughness(1.8±0.2 nm) also matches well with the film thickness by SFA. The desorption behaviors of ss?DNA layer from mica surface occur by adding sodium salt into gap bu er, which is mainly ascribed to the decreased ion?ion cor?relation force. This paper employing SFA and AFM techniques to characterize the DNA film with flexibility and stable mechanical ability achieved by ion bridging method, is helpful to fabricate the DNA?based devices in nanoscale.

Effect of Fibre Size on Mechanical Properties and Surface Roughness of PLA Composites by Using Fused Deposition Modelling (FDM)

Naturalfibre as a reinforcing agent has been widely used in many industrial applications.Nevertheless,several factors need to be considered,such as the size and weight percentage of thefibre used in binding.Using fused deposition modelling(FDM),this factor was investigated by varying the size of naturalfibre as the responding variable with afixed weight percentage of kenaffibre.The process of modifying the naturalfibre in terms of size might increase the dispersion of kenaffibre in the polymer matrix and increase the adhesion bonding between thefibre and matrix of composites,subsequently improving the interfacial bonding between these two phases.In this paper,the effect offibre size was evaluated by performing the mechanical test,Scanning Electron Micrograph(SEM)to observe the morphology of the composites,and also by surface analysis.The surface roughness was visualised using a 3D profilometer and thefigure was illustrated as colour shading in the image.The composite withfibre size≤100μm displayed better tensile andflexural strength,compared to other sizes.In conclusion,by reducing the size of thefibre,the composites could develop high strength performance for industrial applications.

Surface Analysis Correlated with Structural and Mechanical Properties of Laser Irradiated Brass

Brass targets were irradiated with various laser pulses of Excimer laser ranging from 1200 to 3000 for constant fluence of 3.4 J/cm2 in oxygen atmosphere (100 Torr). The surface morphology and crystallographic analyses were performed by using Scanning Electron Microscope (SEM) and X-Ray Diffractometer (XRD). SEM analysis reveals the formation of laser-induced micro-sized cavities, bumps, cones and wave-like ridges with non-uniform shape and density distribution. These features are formed for all number of pulses;however with increasing number of pulses from 1200 to 2400, the density of cavities decreases whereas, the wave-like ridges become more pronounced and bump-formation is vanished. For maximum number of 3000 shots, the appearance of cones and wave-like ridges becomes diffusive, whereas the density and size of cavities increase again. XRD analysis demonstrates that no new phases are formed in irradiated brass. However, the change in peak intensity along with lower and higher angle shifting is observed which is attributed to generation of laser induced stresses. The Yield Stress (YS), Ultimate Tensile Strength (UTS) as well as Microhardness increase monotonically with increasing number of laser pulses.

Synthesis,Characterization and Surface Properties of Cross-linked Polyurethane Dispersion Modified by Organosiloxane

A series of cross-linked polyether?polyester polyurethane dispersions modified with organosiloxane were prepared based on hydroxyl-terminated polydimethylsiloxane (HTPS) as hydrophobic component and 3-aminopropyl-triethoxysilane (APTS) as cross-linker as well as a bridge between polyurethane (PU) and polysiloxane (PSIL). It was discovered that polydimethylsiloxane segments were incorporated into PU chains chemically and organosiloxane was preferentially oriented toward the surface layer of the film by making a comparison of attenuated total reflection (ATR) spectra between the copolymer and the blend of PU and PSIL, which was further confirmed by investigation of electron spectroscopy for chemical analysis (ESCA). The relationships between surface properties of the film formed from polyurethane dispersion and organosiloxane content were also studied. The results showed that water contact angle of the film increased with the increase of organosiloxane content. Interestingly, it was also found that water contact angle of PUS film increased firstly and then decreased when film-forming temperature varied from 25 ℃ to 55 ℃ .

Experimental study on the microstructure and nanomechanicai properties of the wing membrane of dragonfly

Detailed investigations on the microstructure and the mechanical properties of the wing membrane of the dragonfly are carried out. It is found that in the direction of the thickness the membrane was divided into three layers rather than a single entity as traditionally considered, and on the surfaces the membrane displays a random distribution rough microstructure that is composed of numerous nanometer scale columns coated by the cuticle wax secreted. The characteristics of the surface structure are measured and described. The mechanical properties of the membranes taken separately from the wings of live and dead dragonflies are investigated by the nanoindentation technique. The Young＇s moduli obtained here are approximately two times greater than the previous result, and the reasons that yield the difference are discussed.

Microstructure, mechanical and corrosion properties of magnesium alloy bone plate treated by high-energy shot peening

To enhance the mechanical properties and corrosion resistance of magnesium alloys,high-energy shot peening(HESP)was used.According to the results,the in-situ surface nanocrystallization(ISNC)microstructure was fabricated on the magnesium alloy surface,and its formation mechanism was the coordination among twins,dislocations,subgrain boundary formation and dynamic recrystallization.Under the released surface stress of sample,the residual compressive stress and microhardness rose,thus enhancing compactness of the surface passivation film Mg(OH)2.Besides,the corrosion rate dropped by 29.2% in maximum.In the polarization curve,the maximum positive shift of the corrosion potential of sample was 203 mV, and the corrosion current density decreased by 31.25% in maximum.Moreover,the compression resistance and bending resistance of the bone plate were enhanced,and the maximum improvement rates were 18.2% and 23.1%,respectively.Accordingly,HESP significantly enhanced mechanical properties and corrosion resistance of magnesium alloys.