Effect of hot plastic deformation on microstructure and mechanical property of Mg-Mn-Ce magnesium alloy

Hot plastic deformation was conducted using a new solid die on a Mg-Mn-Ce magnesium alloy. The results of microstructural examination through OM and TEM show that the grain size is greatly refined from 45 μm to 1.1 μm with uniform distribution due to the occurrence of dynamic recrystallization. The grain refinement and high angle grain boundary formation improve the mechanical properties through tensile testing with the strain rate of 1.0×10?4 s?1 at room temperature and Vickers microhardness testing. The maximum values of tensile strength, elongation and Vickers microhardness are increased to 256.37 MPa, 17.69% and HV57.60, which are 21.36%, 133.80% and 20.50% more than those of the as-received Mg-Mn-Ce magnesium alloy, respectively. The SEM morphologies of tensile fractured surface indicate that the density and size of ductile dimples rise with accumulative strain increasing. The mechanism of microstructural evolution and the relationship between microstructure and mechanical property of Mg-Mn-Ce magnesium alloy processed by this solid die were also analyzed.

Aging behavior and mechanical properties of 6013 aluminum alloy processed by severe plastic deformation

Structural features, aging behavior, precipitation kinetics and mechanical properties of a 6013 Al–Mg–Si aluminum alloy subjected to equal channel angular pressing （ECAP） at different temperatures were comparatively investigated with that in conventional static aging by quantitative X-ray diffraction （XRD） measurements, differential scanning calorimetry （DSC） and tensile tests. Average grain sizes measured by XRD are in the range of 66-112 nm while the average dislocation density is in the range of 1.20×10^14-1.70×10^14 m^-2 in the deformed alloy. The DSC analysis reveals that the precipitation kinetics in the deformed alloy is much faster as compared with the peak-aged sample due to the smaller grains and higher dislocation density developed after ECAP. Both the yield strength （YS） and ultimate tensile strength （UTS） are dramatically increased in all the ECAP samples as compared with the undeformed counterparts. The maximum strength appears in the samples ECAP treated at room temperature and the maximum YS is about 1.6 times that of the statically peak-aged sample. The very high strength in the ECAP alloy is suggested to be related to the grain size strengthening and dislocation strengthening, as well as the precipitation strengthening contributing from the dynamic precipitation during ECAP.

Structure,strength and superplasticity of ultrafine-grained 1570C aluminum alloy subjected to different thermomechanical processing routes based on severe plastic deformation

A comparative study of the structure and mechanical behavior of an Al-5 Mg-0.18 Mn-0.2 Sc-0.08 Zr-0.01 Fe-0.01 Si(wt.%)alloy ingot subjected to multidirectional isothermal forging(MIF)to a strain of 12 or equal-channel angular pressing(ECAP)to a strain of 10 at 325℃,and subsequent warm and cold rolling(WR and CR)at 325 and 20℃,was performed.The results showed that the MIF process of ultrafine-grained structure with a(sub)grain size dUFG=2μm resulted in enhanced room-temperature ductility and superplastic elongation up to 2800%.Further grain refinement under WR as well as development of a heavily-deformed microstructure with high dislocation density by subsequent CR resulted in a yield/ultimate tensile strength increase from 235/360 MPa after MIF to 315/460 and 400/515 MPa after WR and CR,respectively.Simultaneously,WR led to improved superplastic elongation up to 4000%,while after CR the elongation remained sufficiently high(up to 1500%).Compared with MIF,ECAP resulted in more profound grain refinement(dUFG=1μm),which promoted higher strength and superplastic properties.However,this effect smoothed down upon WR,ensuring equal properties of the processed sheets.CR of the ECAPed alloy,in contrast,led to higher strengthening and slightly better superplastic behavior than those after CR following MIF.

Improvement in the mechanical properties of Al/SiC nanocomposites fabricated by severe plastic deformation and friction stir processing

Severely deformed aluminum sheets were processed by friction stir processing(FSP) with Si C nanoparticles under different conditions to improve the mechanical properties of both the stir zone and the heat affected zone(HAZ).In the case of using a simple probe and the same rotational direction(RD) of the FSP tool between passes,at least three FSP passes were required to obtain the appropriate distribution of nanoparticles.However,after three FSP passes,fracture occurred outward from the stir zone during transverse tensile tests;thus,the strength of the specimen was significantly lower than that of the severely deformed base material because of the softening phenomenon in the HAZ.To improve the mechanical properties of the HAZ,we investigated the possibility of achieving an appropriate distribution of nanoparticles using fewer FSP passes.The results indicated that using the threaded probe and changing the RD of the FSP tool between the passes effectively shattered the clusters of nanoparticles and led to an acceptable distribution of Si C nanoparticles after two FSP passes.In these cases,fracture occurred at the HAZ with higher strength compared to the specimen processed using three FSP passes with the same RD between the passes and with the simple probe.The fracture behaviors of the processed specimens are discussed in detail.

Severe plastic deformation (SPD) of biodegradable magnesium alloys and composites: A review of developments and prospects

The use of magnesium in orthopedic and cardiovascular applications has been widely attracted by diminishing the risk of abnormal interaction of the implant with the body tissue and eliminating the second surgery to remove it from the body.Nevertheless,the fast degradation rate and generally inhomogeneous corrosion subsequently caused a decline in the mechanical strength of Mg during the healing period.Numerous researches have been conducted on the influences of various severe plastic deformation(SPD)processes on magnesium bioalloys and biocomposites.This paper strives to summarize the various SPD techniques used to achieve magnesium with an ultrafine-grained(UFG)structure.Moreover,the effects of various severe plastic deformation methods on magnesium microstructure,mechanical properties,and corrosion behavior have been discussed.Overall,this review intends to clarify the different potentials of applying SPD processes to the magnesium alloys and composites to augment their usage in biomedical applications.

Processing and characterization of AZ91 magnesium alloys via a novel severe plastic deformation method:Hydrostatic cyclic extrusion compression(HCEC)

Capability of a novel severe plastic deformation(SPD)method of hydrostatic cyclic extrusion compression(HCEC)for processing of hcp metallic rods with high length to diameter ratios was investigated.The process was conducted in two consecutive cycles on the AZ91 magnesium alloy,and microstructural evolution,mechanical properties and corrosion behavior were investigated.The results showed that the HCEC process was successively capable of producing ultrafine-grained long magnesium rods.Its ability in improving strength and ductility simultaneously was also shown.The ultimate tensile strength and elongation to failure of the sample after the second cycle of the process were improved to be 2.46 and 3.8 times those of the as-cast specimen,respectively.Distribution of the microhardness after the second cycle was uniform and its average value was increased by 116%.The potentials derived from the polarization curves were high and the currents were much low for the processed samples.Also,the diameter of the capacitive arcs derived from the Nyquist curves was large in the HCEC processed samples.The finite element analysis indicated the independency of HCEC load from the length in comparison to the conventional CEC.HCEC is a unique SPD method,which can produce long ultrafine-grained rods with a combination of superior mechanical and corrosion properties.

Processing of AM60 magnesium alloy by hydrostatic cyclic expansion extrusion at elevated temperature as a new severe plastic deformation method

Hydrostatic cyclic expansion extrusion(HCEE) process at elevated temperatures is proposed as a method for processing less deformable materials such as magnesium and for producing long ultrafine-grained rods. In the HCEE process at elevated temperatures, high-pressure molten linear low-density polyethylene(LLDPE) was used as a fluid to eliminate frictional forces. To study the capability of the process,AM60 magnesium rods were processed and the properties were investigated. The mechanical properties were found to improve significantly after the HCEE process. The yield and ultimate strengths increased from initial values of 138 and 221 MPa to 212 and 317 MPa, respectively.Moreover, the elongation was enhanced due to the refined grains and the existence of high hydrostatic pressure. Furthermore, the microhardness was increased from HV 55.0 to HV 72.5. The microstructural analysis revealed that ultrafine-grained structure could be produced by the HCEE process. Moreover, the size of the particles decreased, and these particles thoroughly scattered between the grains. Finite element analysis showed that the HCEE was independent of the length of the sample, which makes the process suitable for industrial applications.

Understanding the mechanisms of friction stir welding based on computer simulation using particles

Friction stir welding(FSW) is a novel technique for joining different materials without melting. In FSW the welded components are joined by stirring the plasticized material of the welded edges with a special rotating pin plunged into the material and moving along the joint line. From the scientific point of view,the key role of the FSW processes belongs to formation of the special plasticized conditions and activation of physical mechanisms of mixing the materials in such conditions to produce the strong homogeneous weld. But it is still a lack of complete understanding of what are these conditions and mechanisms.This paper is devoted to understanding the mechanisms of material mixing in conditions of FSW based on a computer simulation using particles. The movable cellular automaton method(MCA), which is a representative of the particle methods in mechanics of materials, was used to perform all computations.Usually, material flow including material stirring in FSW is simulated using computational fluid mechanics or smoothed particle hydrodynamics, which assume that the material is a continuum and does not take into account the material structure. MCA considers a material as an ensemble of bonded particles. Breaking of inter-particle bonds and formation of new bonds enables simulation of crack nucleation and healing, as well as mass mixing and micro-welding.The paper consists of two main parts. In the first part, the simulations in 2 D statements are performed to study the dynamics of friction stir welding of duralumin plates and influence of different welding regimes on the features of the material stirring and temperature distribution in the forming welded joints. It is shown that the ratio of the rotational speed to the advancing velocity of the tool has a dramatic effect on the joint quality. A suitable choice of these parameters combined with additional ultrasonic impact could considerably reduce the number of pores and microcracks in the weld without significant overheating of the welded materials.The second part of the paper considers simulation in the 3 D statement. These simulations showed that using tool pins of different shape like a cylinder, cone, or pyramid without a shoulder results in negligible motion of the plasticized material in the direction of workpiece thickness. However, the optimal ratio of the advancing velocity to the rotational speed allows transporting of the stirred material around the tool pin several times and hence producing the joint of good quality.

Mechanical Properties and Fracture Behavior of Cu-Co-Be Alloy after Plastic Deformation and Heat Treatment

Mechanical properties and fracture behavior of Cu-0.84Co 0.23Be alloy after plastic deformation and heat treatment were comparatively investigated. Severe plastic deformation by hot extrusion and cold drawing was adopted to induce large plastic strain of Cu 0.84Co-0.23Be alloy. The tensile strength and elongation are up to 476.6 MPa and 18%, respectively. The fractured surface consists of deep dimples and micro voids. Due to the formation of su- persaturated solid solution on the Cu matrix by solution treatment at 950℃ for 1 h, the tensile strength decreased to 271.9 MPa, while the elongation increased to 42%. The fracture morphology is parabolic dimple. Furthermore, the tensile strength increased significantly to 580.2 MPa after aging at 480 ℃ for 4 h. During the aging process, a large number of precipitates formed and distributed on the Cu matrix. The fracture feature of aged specimens with low elongation （4.6%） exhibits an obvious brittle intergranular fracture. It is confirmed that the mechanical properties and fracture behavior are dominated by the microstrueture characteristics of Cu-0.84Co 0.23Be alloy after plastic de- formation and heat treatment. In addition, the fracture behavior at 450 ℃ of aged Cu-0.84Co 0.23Be alloy was also studied. The tensile strength and elongation are 383.6 MPa and 11.2%, respectively. The fractured morphologies are mainly candy-shaped with partial parabolic dimples and equiaxed dimples. The fracture mode is multi mixed mechanism that brittle intergranular fracture plays a dominant role and ductile fracture is secondary.

Mechanical properties and in vivo biodegradability of Mg-Zr-Y-Nd-La magnesium alloy produced by a combined severe plastic deformation

Permanent implants are going to be replaced by the implementation of biodegradable magnesium-based implants in fixation of internal bone fractures because of many concerns associated with conventional implants.However,biodegradable magnesium-based biomaterials exhibit higher biodegradation rate and low mechanical properties which are the main challenges.This work aims to almost overcome both disadvantageous by grain refining of a WE43 magnesium alloy containing 93.04 wt% Mg,4.12 wt% Y,2.15 wt% Nd,0.43 wt% Zr,and 0.26 wt%La.In this study,the consequences of combined severe plastic deformation(SPD) on the mechanical properties,microstructure,and in vivo degradation behavior of WE43 magnesium alloy were investigated.To do so,WE43 magnesium alloy was chosen and processed through multipass equal channel angular pressing(ECAP) at 330℃ for up to four passes followed by an extrusion process.The results showed that higher strength and hardness with minimum ductility less was obtained in the sample processed via two-pass ECAP followed by extrusion.In vivo biodegradation experiments showed higher degradation rate for the unprocessed coarse-grained(CG) WE43 sample.The two-pass ECAP and extruded sample with ultrafine-grained(UFG) structure exhibited the lowest in vivo biodegradation rate besides appropriate mechanical properties.It may be concluded that the WE43 magnesium alloy processed via two-pass ECAP and extrusion could be a very promising candidate for biodegradable implants from both mechanical and biocorrosion viewpoints.

Determination of mechanical properties of pure zirconium processed by surface severe plastic deformation through nanoindentation

Commercially pure zirconium was processed by the surface mechanical attrition treatment(SMAT),and the microstructure observation showed that a gradient structure was induced.Nanoindentation measurements were taken to obtain the load-displacement curves at different depths below the treated surface.Using dimensional analysis,the local yield stress,hardness,strain hardening exponent,and elastic modulus at the corresponding depths were derived.The results showed that the yield stress and hardness varied with depth,while the strain hardening exponent and elastic modulus were approximately invariable.The finite element method was used to simulate nanoindentation at different depths below the treated surface to verify the derivation of the local elastic-plastic constitutive relationship.Stressstrain curves were computed for the treated samples through the rule of mixtures,and they agreed well with the experimental results.The analysis showed that the surface and subsurface hardening layers as well as the transition layer shared a high load applied to the samples,even though their volume fraction was small.

Anelasticity to plasticity transition in a model two-dimensional amorphous solid

Anelasticity, as an intrinsic property of amorphous solids, plays a significant role in understanding their relaxation and deformation mechanism. However, due to the lack of long-range order in amorphous solids, the structural origin of anelasticity and its distinction from plasticity remain elusive. In this work, using frozen matrix method, we study the transition from anelasticity to plasticity in a two-dimensional model glass. Three distinct mechanical behaviors, namely,elasticity, anelasticity, and plasticity, are identified with control parameters in the amorphous solid. Through the study of finite size effects on these mechanical behaviors, it is revealed that anelasticity can be distinguished from plasticity.Anelasticity serves as an intrinsic bridge connecting the elasticity and plasticity of amorphous solids. Additionally, it is observed that anelastic events are localized, while plastic events are subextensive. The transition from anelasticity to plasticity is found to resemble the entanglement of long-range interactions between element excitations. This study sheds light on the fundamental nature of anelasticity as a key property of element excitations in amorphous solids.

A Simulation Software for the Prediction of Thermal and Mechanical Properties of Wood Plastic Composites

Modelling and simulation has become an important tool in research and development. Simulation models are used to develop better understanding of the internal properties and impact of various parameters on the final quality of the product or process. Simulation model reduces the number of experiments and saves the wastage of material, time and money and are widely used in automobile industry, aircrafts manufacturing, process engineering, training for military, health care sector and many more. Wood Plastic Composite （WPC） is a bio-composite made by mixing wood fibers and plastic granules together at high temperature by compression molding or injection molding. A large quantity of WPC is rejected due to poor quality and low mechanical strength. There is a need to improve the understanding of the wood plastic composites, with both theoretical and experimental analysis. The impact of various parameters and processing conditions on the final product is not known to the industry people, due to less simulation models in this field. A new simulation software WPC Soft is developed to predict the mechanical and thermal properties of WPC. The software can predict the mechanical and thermal properties of WPC. The simulation results were validated with the experimental results and it was observed that the predicted values are quite close to the experimental values and with the further refining of the model, prediction can be further improved. The present simulation software can be easily used by the industry people and it requires very little knowledge of computers or modeling for its operation.

Evolution of Quasicrystals and Long-Period Stacking Ordered Structures During Severe Plastic Deformation and Mixing of Dissimilar Mg Alloys Upon Friction Stir Welding

Microstructural evolution during severe plastic deformation and mixing of Mg95.8Zn3.6Gd0.6 and Mg97Cu1Y2(at%)alloys upon friction stir welding was studied.A laminated onion-ring structure composed of alternative distribution of layers with signifi cantly refi ned microstructures from diff erent alloys was formed in the stirred zone.Coarse quasicrystals were broken up and dispersed with most of them being transformed into cubic W-phase particles,and thick 18R long-period stacking ordered plates were fractured and transformed into fi ne 14H-LPSO lamellae in the stirred zone(SZ)experiencing complex material flow under high strain rate.Fine W-phase particles and 14H-LPSO lamellae formed during dissimilar friction stir welding(FSW)usually have no specifi c orientation relationship with surrounding Mg matrix.Chemical measurements demonstrated occurrence of interdiff usion between dissimilar layers in the SZ.Phase transformation was observed for some particles of quasicrystals and long-period stacking ordered(LPSO)in regions slightly outside the SZ.An ultimate tensile strength of~415 MPa and an elongation to failure of~27.8%,both exceeding those of base materials,were obtained in the SZ,due to microstructural refi nement and formation of a laminated structure.

Simple shear extrusion versus equal channel angular pressing:A comparative study on the microstructure and mechanical properties of an Mg alloy

Two severe plastic deformation(SPD)techniques of simple shear extrusion(SSE)and equal channel angular pressing(ECAP)were employed to process an extruded Mg-6Gd-3Y-1.5Ag(wt%)alloy at 553 K for 1,2,4 and 6 passes.The microstructural evolutions were studied by electron back scattered diffraction(EBSD)analysis and transmission electron microscopy(TEM).The initial grain size of 7.5μm in the extruded alloy was reduced to about 1.3μm after 6 SPD passes.Discontinuous dynamic recrystallization was suggested to be operative in both SSE and ECAP,with also a potential contribution of continuous dynamic recrystallization at the early stages of deformation.The difference in the shear strain paths of the two SPD techniques caused different progression rate of dynamic recrystallization(DRX),so that the alloys processed by ECAP exhibited higher fractions of recrystallization and high angle grain boundaries(HAGBs).It was revealed that crystallographic texture was also significantly influenced by the difference in the strain paths of the two SPD methods,where dissimilar basal plane texture components were obtained.The compression tests,performed along extrusion direction(ED),indicated that the compressive yield stress(CYS)and ultimate compressive strength(UCS)of the alloys after both SEE and ECAP augmented continuously by increasing the number of passes.ECAP-processed alloys had lower values of CYS and UCS compared to their counterparts processed by SSE.This difference in the mechanical responses was attributed to the different configurations of basal planes with respect to the loading direction(ED)of each SPD technique.

Anisotropic plastic deformation behavior of as-extruded ZK60 magnesium alloy at room temperature

The anisotropic plastic deformation behavior of as-extruded ZK60 magnesium alloy at room tempera-ture (RT) was investigated by compressive and tensile testing in different directions, i.e. the loading axis oriented at 0°, 45° and 90° to the extrusion direction. The relationship between texture and plastic deformation behavior were examined. The results show that the extruded ZK60 alloy exhibits a strong ring fiber texture. The mechanical properties are strongly orientation dependent. In tension testing, the 0° specimen exhibited higher yield strength and lower elongation. In compression testing, however, ZK60 alloy exhibited almost the same yield strength in three directions. The anisotropic plastic defor-mation behavior is due to strong fiber texture and the lower symmetry of the hexagonal close packed (hcp) structure of ZK60 alloy. The correlation between texture and mechanical behaviour offers the possibility to improve the mechanical properties of magnesium alloy by optimization of the material production process.

Anisotropic plasticity of nanocrystalline Ti:A molecular dynamics simulation

Using molecular dynamics simulations,the plastic deformation behavior of nanocrytalline Ti has been investigated under tension and compression normal to the{0001},{1010},and{1210}planes.The results indicate that the plastic deformation strongly depends on crystal orientation and loading directions.Under tension normal to basal plane,the deformation mechanism is mainly the grain reorientation and the subsequent deformation twinning.Under compression,the transformation of hexagonal-close packed(HCP)-Ti to face-centered cubic(FCC)-Ti dominates the deformation.When loading is normal to the prismatic planes(both{1010}and{1210}),the deformation mechanism is primarily the phase transformation among HCP,body-centered cubic(BCC),and FCC structures,regardless of loading mode.The orientation relations(OR)of{0001}HCP||{111}FCC and<1210>HCP||<110>FCC,and{1010}HCP||{110}FCC and<0001>HCP||<010>FCC between the HCP and FCC phases have been observed in the present work.For the transformation of HCP→BCC→HCP,the OR is{0001}α1||{110}β||{1010}α2(HCP phase before the critical strain is defined as α1-Ti,BCC phase is defined as β-Ti,and the HCP phase after the critical strain is defined as α2-Ti).Energy evolution during the various loading processes further shows the plastic anisotropy of nanocrystalline Ti is determined by the stacking order of the atoms.The results in the present work will promote the in-depth study of the plastic deformation mechanism of HCP materials.

Revealing the relationships between alloy structure,composition and plastic deformation in a ternary alloy system by a combinatorial approach

A high-throughput approach based on magnetron co-sputtering of alloy libraries is employed to investigate mechanical properties of crystalline and amorphous alloys in a ternary palladium(Pd)-tungsten(W)-silicon(Si)system with the aim to reveal the difference in plastic deformation response and extract the relevant structure-property relationships of the alloys in the system.It was found that in contrast to crystalline alloys,the amorphous ones,i.e.,metallic glasses,exhibited a much smaller fluctuation range in the plasticity parameters(Er2/H and Wp/Wt),indicating a significant difference in the plastic deformation mechanism controlling the mechanical properties for the respective alloys.We propose that the inhomogeneous deformation of amorphous alloys localized in thin shear bands is responsible for the weaker compositional dependence of both plasticity parameters,while dislocation gliding in crystalline materials is significantly more dependent on the exact structure,thus resulting in a larger scattering range.Based on the representative efficient cluster packing model,a set of composition-dependent atomic structural models is proposed to figure out the structure-property relationships of amorphous alloys in Pd-W-Si alloy system.

Microstructural evolution and deformation behavior of friction stir welded twin-induced plasticity steel

The weldability of twin-induced plasticity(TWIP)steel with ultra-high strength via friction stir welding(FSW)technique was investigated,and microstructural evolution and deformation behavior of whole and micro-zones of FSW TWIP joint were studied for the first time.The results showed that the content of recrystallized grains in the stir zone(SZ)increased from 10.5%of basal material(BM)to 14.2%,and that of heat affected zone(HAZ)increased to 78.6%.The percentage of annealing twins decreased from 26.8%in BM to 11%in SZ,while increased to 35%in HAZ.Compared with the BM,the ultimate tensile strength and yield strength of the FSW joint increased to 1036 and 550 MPa,respectively,reaching 106.7%and 110.9%of BM,respectively.The elongation of the entire joint was 50.5%,which was lower than that of BM due to the nonuniform deformation during the tensile test.The engineering strain was mainly concentrated in BM and SZ and transferred to each other during the tensile test,while the engineering strain in HAZ was always the lowest.Finally,the tensile fracture occurred in the SZ.The order of ultimate tensile strength of micro-zones in the FSW joint was as follows:HAZ>BM≈SZ.The order of yield strength was as follows:HAZ>BM>SZ.

新型自复位钢框架-复合墙连接节点研究

内填RC复合墙钢框架结构在框架与内嵌墙之间设置开缝并安装耗能连接件能减小结构损伤,改善结构力学性能。提出在内填RC复合墙和钢框架结构之间采用新型折板型耗能连接件,并采用ABAQUS对连接件的受力性能进行分析,研究了节点的受力过程和破坏模式。将耗能连接件应用于两侧开缝的密肋复合墙-钢框架结构中实现滑移连接。结果显示:折板连接件在竖向拉压荷载和水平侧向荷载作用下的变形损伤模式存在差异,折板角和折板弯折数目对连接件受力性能影响显著。折板连接件用于结构中时,结构加载前期滞回曲线表现出残余变形小的特点,具有自复位性能,因此折板连接件是一种具有自复位能力的连接形式。