The theoretical model of the flow field of the dual slot die in melt blowing process is founded. The model is solved numerically with finite difference method. The distributions of the air velocity component in x dire...The theoretical model of the flow field of the dual slot die in melt blowing process is founded. The model is solved numerically with finite difference method. The distributions of the air velocity component in x direction along x-axis and y-axis and the air temperature distributions along x-axis and y-axis are obtained via numerical computation. The computation results coincide with the experimental data given by Harphain and Shambaugh. The distributions of the air velocity and air temperature are introduced into the air drag model of melt blowing. The model prediction of the fiber diameter agrees with the experimental data well.展开更多
Conceptually, an imagined conformation ellipsoid is supposed to represent the shape of a polymer chain for polymer melts in flow fields and to be equivalent to the volume element in a mathematical sense in continuum m...Conceptually, an imagined conformation ellipsoid is supposed to represent the shape of a polymer chain for polymer melts in flow fields and to be equivalent to the volume element in a mathematical sense in continuum mechanics. A power law dependence of shear modulus of polymer melts on detC, referred to as envelope volume, is proposed. Based on those assumptions and the non-linear relation of shear modulus, a phenomenological viscoelastic model is derived. The model is tested in simple shear flow, simple elongational flow, oscillatory shear flow, and relaxation process after flow suddenly stopped. The results show that the model works well to predict the change of internal structure and viscoelastic performance of polymer melts in flow fields.展开更多
The directional solidification in the undercooled pure melt influenced by a transverse far field flow was studied by using the multiple scale method. The result shows that in the boundary layer near the liquid-solid i...The directional solidification in the undercooled pure melt influenced by a transverse far field flow was studied by using the multiple scale method. The result shows that in the boundary layer near the liquid-solid interface, when affected by a transverse far field flow, the temperature distribution in the direction of crystal growth presents an oscillatory and decay front in the side of liquid phase. The crucial distinguishing feature of a temperature pattern due to the transverse convection is the additional periodic modulation of the pattern in the growth direction. The wave number and eigenvalue that satisfy the Mullins-Sekerka dispersion relation are suppressed by the transverse far field flow.展开更多
A novel scheme about the continuous electromagnetic purification of aluminum melt was put forward based on the utilization of a square separation pipe and a 50 Hz alternating current to produce electromagnetic force. ...A novel scheme about the continuous electromagnetic purification of aluminum melt was put forward based on the utilization of a square separation pipe and a 50 Hz alternating current to produce electromagnetic force. It is experimentally found that with electrical current of 400 A/cm2, it takes only 10 s to remove 95% inclusion from aluminum melt. Comprehensive numerical simulations were carried out to investigate the dynamics mechanisms behind the process. The results show that the removal of inclusion is attributed to the cooperative effects of electromagnetic buoyancy and the secondary flow induced by the rotational electromagnetic force, and the removal efficient increases with the size of inclusion and the electrical current imposed. Theoretical predictions on the distribution and removal efficiency of inclusion were supported by the experiments.展开更多
Pattern selection during crystal growth is studied by using the anisotropic lattice Boltzmann-phase field model.In the model,the phase transition,melt flows,and heat transfer are coupled and mathematically described b...Pattern selection during crystal growth is studied by using the anisotropic lattice Boltzmann-phase field model.In the model,the phase transition,melt flows,and heat transfer are coupled and mathematically described by using the lattice Boltzmann(LB)scheme.The anisotropic streaming-relaxation operation fitting into the LB framework is implemented to model interface advancing with various preferred orientations.Crystal pattern evolutions are then numerically investigated in the conditions of with and without melt flows.It is found that melt flows can significantly influence heat transfer,crystal growth behavior,and phase distributions.The crystal morphological transition from dendrite,seaweed to cauliflower-like patterns occurs with the increase of undercoolings.The interface normal angles and curvature distributions are proposed to quantitatively characterize crystal patterns.The results demonstrate that the distributions are corresponding to crystal morphological features,and they can be therefore used to describe the evolution of crystal patterns in a quantitative way.展开更多
基金the National Natural Science Foundation(Granted Number 50276010)
文摘The theoretical model of the flow field of the dual slot die in melt blowing process is founded. The model is solved numerically with finite difference method. The distributions of the air velocity component in x direction along x-axis and y-axis and the air temperature distributions along x-axis and y-axis are obtained via numerical computation. The computation results coincide with the experimental data given by Harphain and Shambaugh. The distributions of the air velocity and air temperature are introduced into the air drag model of melt blowing. The model prediction of the fiber diameter agrees with the experimental data well.
基金This project is supported by the National Natural Science Foundation of China
文摘Conceptually, an imagined conformation ellipsoid is supposed to represent the shape of a polymer chain for polymer melts in flow fields and to be equivalent to the volume element in a mathematical sense in continuum mechanics. A power law dependence of shear modulus of polymer melts on detC, referred to as envelope volume, is proposed. Based on those assumptions and the non-linear relation of shear modulus, a phenomenological viscoelastic model is derived. The model is tested in simple shear flow, simple elongational flow, oscillatory shear flow, and relaxation process after flow suddenly stopped. The results show that the model works well to predict the change of internal structure and viscoelastic performance of polymer melts in flow fields.
基金This work was financially supported by the Major State Basic Research Development Program of China (973 Program, No.2006CB605205)
文摘The directional solidification in the undercooled pure melt influenced by a transverse far field flow was studied by using the multiple scale method. The result shows that in the boundary layer near the liquid-solid interface, when affected by a transverse far field flow, the temperature distribution in the direction of crystal growth presents an oscillatory and decay front in the side of liquid phase. The crucial distinguishing feature of a temperature pattern due to the transverse convection is the additional periodic modulation of the pattern in the growth direction. The wave number and eigenvalue that satisfy the Mullins-Sekerka dispersion relation are suppressed by the transverse far field flow.
基金Project (50174037) supported by the National Natural Science Foundation of China Project (50225416) supported by the National Science Fund for Distinguish Young Scholars
文摘A novel scheme about the continuous electromagnetic purification of aluminum melt was put forward based on the utilization of a square separation pipe and a 50 Hz alternating current to produce electromagnetic force. It is experimentally found that with electrical current of 400 A/cm2, it takes only 10 s to remove 95% inclusion from aluminum melt. Comprehensive numerical simulations were carried out to investigate the dynamics mechanisms behind the process. The results show that the removal of inclusion is attributed to the cooperative effects of electromagnetic buoyancy and the secondary flow induced by the rotational electromagnetic force, and the removal efficient increases with the size of inclusion and the electrical current imposed. Theoretical predictions on the distribution and removal efficiency of inclusion were supported by the experiments.
基金Project supported by the National Natural Science Foundation of China(Grant Nos.51728601 and 51771118)the Fund of the State Key Laboratory of Solidification Processing in NPU(Grant No.SKLSP201901)the Fundamental Research Funds for the Central Universities,China(Grant No.2242019K1G003).
文摘Pattern selection during crystal growth is studied by using the anisotropic lattice Boltzmann-phase field model.In the model,the phase transition,melt flows,and heat transfer are coupled and mathematically described by using the lattice Boltzmann(LB)scheme.The anisotropic streaming-relaxation operation fitting into the LB framework is implemented to model interface advancing with various preferred orientations.Crystal pattern evolutions are then numerically investigated in the conditions of with and without melt flows.It is found that melt flows can significantly influence heat transfer,crystal growth behavior,and phase distributions.The crystal morphological transition from dendrite,seaweed to cauliflower-like patterns occurs with the increase of undercoolings.The interface normal angles and curvature distributions are proposed to quantitatively characterize crystal patterns.The results demonstrate that the distributions are corresponding to crystal morphological features,and they can be therefore used to describe the evolution of crystal patterns in a quantitative way.
