Selective Laser Melting (SLM) shows a big potential among metal additive manufacturing (AM) technologies. However, the large thermal gradients and the local melting and solidification processes of SLM result in the pr...Selective Laser Melting (SLM) shows a big potential among metal additive manufacturing (AM) technologies. However, the large thermal gradients and the local melting and solidification processes of SLM result in the presence of a significant amount of residual stresses in the as built parts. These internal stresses will not only affect mechanical properties, but also increase the risk of Stress Corrosion Cracking (SCC). A twister used in an air extraction pump of a condenser to create a swirl in the water, was chosen as a candidate component to be produced by SLM in 316 L stainless steel. Since the main expected damage mechanism of this component in service is corrosion, corrosion tests were carried out on an as-built twister as well as on heat treated components. It was shown that a low temperature heat treatment at 450℃ had only a limited effect on the residual stress reduction and concomitant corrosion properties, while the internal stresses were significantly reduced when a high temperature heat treatment at 950℃ was applied. Furthermore, a specific stress corrosion sensitivity test proved to be a useful tool to evaluate the internal stress distribution in a specific component.展开更多
The temperature dependence of the viscosity of liquid Al-12wt.%Sn-4wt.%Si was studied with a hightemperature viscosity apparatus.Anomalous changes of viscosity of the melt were found at 1,103 K and 968 K in the coolin...The temperature dependence of the viscosity of liquid Al-12wt.%Sn-4wt.%Si was studied with a hightemperature viscosity apparatus.Anomalous changes of viscosity of the melt were found at 1,103 K and 968 K in the cooling process,which indicates anomalous structural changes of the melt.It is calculated that the anomalous structural change is associated with an abrupt decrease of atomic clusters'size and activation energy in the melt.According to the temperature of the anomalous structural changes,melt heat treatment process(quenching from superheat to pouring temperature) was performed on Al-12wt.%Sn-4wt.%Si melt prior to pouring,aimed to keep the small atomic clusters from higher temperature to lower pouring temperature.The results suggest that relatively small atomic clusters at the pouring temperature in the melt could generate a deep under-cooling of nucleation in the subsequent solidification process,and refine the as-cast structure.After being quenched from superheating to pouring temperature,the relatively small atomic clusters,especially the Si-Si clusters in the melt will grow to equilibrium state(relatively big atomic clusters) with holding time,resulting in the prominent coarsening of the Si morphology in the as-cast structure.展开更多
Induction heating has important applications in science and industry. The method of induction heating can be successfully used for melting and heat treatment of titanium and zirconium alloys. Different applications us...Induction heating has important applications in science and industry. The method of induction heating can be successfully used for melting and heat treatment of titanium and zirconium alloys. Different applications using induction precise heating before plastic deformation are discussed in this paper. For alloys of many metals such as titanium, zirconium, niobium, tantalum, etc., it is important to provide precision heating with a high degree of homogeneity of the temperature field and strict adherence to the condition of heating. This is explained by polymorphism of the alloys based on these metals, their chemical activity at high temperatures and the specific thermal and electrical properties. It is very important for induction heating to define the extreme achievable unevenness of the temperature field. For special alloys it is necessary to use resistance furnaces for homogenization of billets’ temperature after heating in the inductors. Optimal control can be used for massive billets to reduce significantly the heating time, energy expenses and to improve the quality of the temperature field distribution. Optimization of induction heating process can be achieved by synchronous solution of the problem of optimal control and design with specially developed models.展开更多
Hf lowers the incipient melting temperature of superalloy. As carbon content in Hf-bearing alloy decreases, the incipient melting temperature drops furthey. PD ingots have stronger tendency to incipient melting than H...Hf lowers the incipient melting temperature of superalloy. As carbon content in Hf-bearing alloy decreases, the incipient melting temperature drops furthey. PD ingots have stronger tendency to incipient melting than HRS ones. Even though in PD ingot, the sensitivities at both ends of the ingot are quite different. The melting of Ni_5Hf phase may be considered as one of the main factors affecting incipient melting. The more Ni_5Hf the alloy contains, the more serious the incipient melting becomes. The results of differential thermal analysis (DTA) have proved that the peak of 1135-1160℃ corresponds to the melting range or Ni_5Hf. By means of a pretreatment at 1150℃, 8h, Ni_5Hf phase can be eliminated in two ways: the reaction Ni_5Hf+γ(C)→MC_(2)+γ and solid solution, and therefore the final solid solution treatment can be carried out at 1260℃. This brings about a high homogenized structure and further increases the stress rupture properties of the alloy at 1040℃, 140 MPa.展开更多
文摘Selective Laser Melting (SLM) shows a big potential among metal additive manufacturing (AM) technologies. However, the large thermal gradients and the local melting and solidification processes of SLM result in the presence of a significant amount of residual stresses in the as built parts. These internal stresses will not only affect mechanical properties, but also increase the risk of Stress Corrosion Cracking (SCC). A twister used in an air extraction pump of a condenser to create a swirl in the water, was chosen as a candidate component to be produced by SLM in 316 L stainless steel. Since the main expected damage mechanism of this component in service is corrosion, corrosion tests were carried out on an as-built twister as well as on heat treated components. It was shown that a low temperature heat treatment at 450℃ had only a limited effect on the residual stress reduction and concomitant corrosion properties, while the internal stresses were significantly reduced when a high temperature heat treatment at 950℃ was applied. Furthermore, a specific stress corrosion sensitivity test proved to be a useful tool to evaluate the internal stress distribution in a specific component.
基金supported by the Key Subject (Laboratory) Research Foundation of Shandong Provincethe Natural Science Foundation of China (No.50871047)+1 种基金the Encouragement Foundation for Distinguished Young Scientist of Shandong Province (No. 2008BS04018)the Natural Science Foundation of Shandong Province (No.Y2006F55 and No.Y2007F69)
文摘The temperature dependence of the viscosity of liquid Al-12wt.%Sn-4wt.%Si was studied with a hightemperature viscosity apparatus.Anomalous changes of viscosity of the melt were found at 1,103 K and 968 K in the cooling process,which indicates anomalous structural changes of the melt.It is calculated that the anomalous structural change is associated with an abrupt decrease of atomic clusters'size and activation energy in the melt.According to the temperature of the anomalous structural changes,melt heat treatment process(quenching from superheat to pouring temperature) was performed on Al-12wt.%Sn-4wt.%Si melt prior to pouring,aimed to keep the small atomic clusters from higher temperature to lower pouring temperature.The results suggest that relatively small atomic clusters at the pouring temperature in the melt could generate a deep under-cooling of nucleation in the subsequent solidification process,and refine the as-cast structure.After being quenched from superheating to pouring temperature,the relatively small atomic clusters,especially the Si-Si clusters in the melt will grow to equilibrium state(relatively big atomic clusters) with holding time,resulting in the prominent coarsening of the Si morphology in the as-cast structure.
文摘Induction heating has important applications in science and industry. The method of induction heating can be successfully used for melting and heat treatment of titanium and zirconium alloys. Different applications using induction precise heating before plastic deformation are discussed in this paper. For alloys of many metals such as titanium, zirconium, niobium, tantalum, etc., it is important to provide precision heating with a high degree of homogeneity of the temperature field and strict adherence to the condition of heating. This is explained by polymorphism of the alloys based on these metals, their chemical activity at high temperatures and the specific thermal and electrical properties. It is very important for induction heating to define the extreme achievable unevenness of the temperature field. For special alloys it is necessary to use resistance furnaces for homogenization of billets’ temperature after heating in the inductors. Optimal control can be used for massive billets to reduce significantly the heating time, energy expenses and to improve the quality of the temperature field distribution. Optimization of induction heating process can be achieved by synchronous solution of the problem of optimal control and design with specially developed models.
文摘Hf lowers the incipient melting temperature of superalloy. As carbon content in Hf-bearing alloy decreases, the incipient melting temperature drops furthey. PD ingots have stronger tendency to incipient melting than HRS ones. Even though in PD ingot, the sensitivities at both ends of the ingot are quite different. The melting of Ni_5Hf phase may be considered as one of the main factors affecting incipient melting. The more Ni_5Hf the alloy contains, the more serious the incipient melting becomes. The results of differential thermal analysis (DTA) have proved that the peak of 1135-1160℃ corresponds to the melting range or Ni_5Hf. By means of a pretreatment at 1150℃, 8h, Ni_5Hf phase can be eliminated in two ways: the reaction Ni_5Hf+γ(C)→MC_(2)+γ and solid solution, and therefore the final solid solution treatment can be carried out at 1260℃. This brings about a high homogenized structure and further increases the stress rupture properties of the alloy at 1040℃, 140 MPa.
