Effect of Nd content on electrochemical performances of nanocrystalline and amorphous (Mg_(24)Ni_(10)Cu_2)_(100-x)Nd_x(x=0-20) alloys prepared by melt spinning

The nanocrystalline and amorphous Mg2Ni-type alloys with a chemical composition of （Mg24Ni10Cu2）100-xNdx （x=0, 5, 10, 15, 20） were fabricated by melt spinning technology. The effects of spinning rate on the structure and electrochemical hydrogen storage performance of the alloys were investigated. The as-spun Nd-free alloy displays an entire nanocrystalline structure, whereas the as-spun Nd-added alloys hold a nanocrystalline and amorphous structure, suggesting that the addition of Nd facilitates the glass forming of the Mg2Ni-type alloys. Increasing the spinning rate from 0 to 40 m/s gives rise to the discharge capacity growing from 42.5 to 100.6 mA·h/g for the x=0 alloy and from 86.4 to 452.8 mA·h/g for the x=10 alloy. And the cycle stability （S20） rises from 40.2%to 41.1%for the x=0 alloy and from 53.2%to 89.7%for the x=10 alloy, respectively.

Electrochemical hydrogen storage characteristics of La_(0.75-x) M_xMg_(0.25)Ni_(3.2)Co_(0.2)Al_(0.1)(M=Zr,Pr;x=0,0.1) alloys prepared by melt spinning

In order to ameliorate the electrochemical hydrogen storage performances of La-Mg–Ni system A_2B_7-type electrode alloys, the partial substitution of M (M = Zr, Pr) for La was performed. The melt spinning technology was used to fabricate the La_(0.75-x)M_xMg_0.25Ni_3.2Co_0.2Al_0.1 (M = Zr, Pr; x = 0, 0.1) electrode alloys. The influences of the melt spinning and substituting La with M (M = Zr, Pr) on the structures and the electrochemical hydrogen storage characteristics of the alloys were investigated. The analysis of XRD, SEM, and TEM reveals that the as-cast and spun alloys have a multiphase structure composed of two main phases (La, Mg)_2Ni_7 and LaNi_5 as well as a residual phase LaNi_2 . The as-spun (M = Pr) alloy displays an entire nanocrystalline structure, while an amorphous-like structure is detected in the as-spun (M = Zr) alloy, implying that the substitution of Zr for La facilitates the amorphous formation. The electrochemical measurements exhibit that the substitution of Pr for La clearly increases the discharge capacity of the alloys; however, the Zr substitution brings on an adverse impact. Meanwhile, the M (M = Zr, Pr) substitution significantly enhances its cycle stability. The melt spinning exerts an evident effect on the electrochemical performances of the alloys, whose discharge capacity and high rate discharge ability (HRD) first mount up and then fall with the growing spinning rate, whereas their cycle stabilities monotonously augment as the spinning rate increases.

Effects of La substitution on microstructure and hydrogen storage properties of Ti−Fe−Mn-based alloy prepared through melt spinning

The as-spun Ti_(1−x)La_(x)Fe_(0.8)Mn_(0.2)(x=0,0.01,0.03,0.06,0.09,molar fraction)alloys were prepared by melt spinning.The effects of La substitution for Ti on the microstructure,hydrogen storage kinetics and thermodynamics of TiFe-type Ti−Fe−Mn-based alloy were investigated.The as-spun alloys hold the TiFe single phase,which transforms to TiFeH_(0.06),TiFeH,and TiFeH_(2) hydrides after hydrogenation.La substitution promotes the formation of micro-defects(such as dislocations and grain boundaries)in the alloys,thus facilitating hydrogen diffusion.In addition,the hydrogen storage kinetics properties are improved after introducing La element.With the rise of La content,the hydrogen storage capacity decreases firstly and then increases,but the absolute value of hydriding enthalpy change(|ΔH|)increases firstly and then reduces.When x=0.01,the maximum value of|ΔH|is obtained to be(25.23±0.50)kJ/mol for hydriding,and the alloy has the maximum hydrogen absorption capacity of(1.80±0.04)wt.%under the conditions of 323 K and 3 MPa.

Preparation and Magnetic Properties of Melt-Spinning Nd_2Fe_(14)B/α-Fe Nanocomposite Magnets

Nd_(11)Fe_(71)Co_8V_(1.5)Cr_1B_(7.5) magnet was prepared by melt-spinning and subsequently annealed. The effects of the wheel speed on the magnetic properties and microstructure were studied. The results reveal that fine nanocomposite microstructure consisting of Nd_2Fe_(14)B and α-Fe phases can be developed at an optimum wheel speed of about 21 m·s^(-1). After optimal annealing (640 ℃×4 min), magnetic properties of B_r=0.64 T, (()_jH_c)=903.5 kA·m^(-1) and (BH)_(max)=71 (kJ·m^(-3)) were obtained for the bonded magnets. The addition of Cr element significantly reduces grain size, increasing the intrinsic coercivity and maximum magnetic energy product.

Structure and properties of nanostructured Cu-13.2Al-5.1Ni shape memory alloy produced by melt spinning

The microstructure and properties of nanostructured Cu-13.2Al-5.1Ni shape memory alloy （SMA） were compared with those of initial coarse structure. The nanostructured Cu-Al-Ni ribbons were produced via rapid solidification using melt spinning technique. The structure and properties of both nanostructured and coarse-grain specimens were then characterized using XRD, SEM, AFM and DSC techniques. According to the obtained results, the nanostructured ribbons show one way shape memory effect. Besides, the formation of nanoparticles of γ2 （Cu9Al4） and the nanograins results in a significant decrease in the martensite-austenite transformation temperature. The produced nanostructure not only leads to a considerable increase in the recovered deformation but also results in the structure stability when it is subjected to deformation-recovery cycles.

Texture Evolution in Nanocomposite Nd_2Fe_(140B/α-Fe Magnets Prepared by Direct Melt Spinning

Texture evolution in nanocomposite Nd_2Fe_ 14B/α-Fe magnets prepared by direct melt spinning was investigated. The free surface and wheel-contacted surface exhibit different texture direction. Modification of composition not only enhances magnetic properties, but also changes texture direction of the ribbon. Low temperature heat treatment can increase the magnetic properties to some extent, and high temperature annealing decreases the magnetic properties. Both low and high temperature heat treatment have effects on grain orientation, but the difference still exists between the two surfaces of the ribbon. So it is infeasibility to prepare anisotropic Nd_2Fe_ 14B/α-Fe nanocomposite magnets by direct melt spinning.

Hydriding and dehydriding characteristics of nanocrystalline and amorphous Mg_(20-x)La_xNi_(10)(x=0-6) alloys prepared by melt-spinning

In order to improve the hydrogenation and dehydrogenation performances of the Mg2Ni-type alloys, Mg was partially substituted by La in the alloy, and melt spinning technology was used for the preparation of the Mg20-xLaxNi10 （x=0, 2, 4, 6） hydrogen storage alloys. The structures of the alloys were studied by X-ray diffraction （XRD）, scanning electron microscopy （SEM） and high-resolution transmission electron microscopy （HRTEM）. It was found that no amorphous phase formed in the as-spun La-free alloy, but the as-spun alloys containing La held a major amorphous phase. When La content x≤2, the major phase in the as-cast alloys was Mg2Ni phase, but with further increase of La content, the major phase of the as-cast alloys changed into LaNi5＋LaMg3 phase. Thermal stability of the as-spun alloys was studied by differential scanning calorimetry （DSC）, showing that spinning rate was a negligible factor on the crystallization temperature of the amorphous phase. The hydrogen absorption and desorption kinetics of the as-cast and as-spun alloys were measured using an automatically controlled Sieverts apparatus, confirming that the hydrogen absorption and desorption capacities and kinetics of the as-cast alloys clearly increased with rising La content. For La content x=2, the as-spun alloy displayed optimal hydrogen desorption kinetics at 200 ℃.

MORPHOLOGY OF MELT SPINNING SUPERSATURATED B2 NiAl

The morphology and structure of melt spinning Ni-33.6at% Al doped with B and RE were investigated.The results show that the alloy consists of L10 martensitic grains and L12 Ni3Al at the grain boundaries when it contains no B and RE.The addition of 0.11-0.31wt% B can suppress the martensitic transformation and Ni3Al separation at the boundaries,and a supersaturated B2 single phase NiAl is obtained.The addition of 0.05wt% RE can eliminate Ni3Al precipitated at the boundaries and get complete martensite,but 0.2-0.8wt% RE addition can suppress the martensitic transformation, and supersaturated B2 single phase NiAl is obtained.The formation mechanism of supersaturated B2 single phase NiAl has been analyzed.

Structures and electrochemical performances of La_(0.75-x)Zr_xMg_(0.25)Ni_(3.2)Co_(0.2)Al_(0.1) (x=0-0.2) electrode alloys prepared by melt spinning

The La-Mg-Ni system A2B7-type electrode alloys with nominal composition La0.75-xZrxMg0.25Ni3.2Co0.2Al0.1(x=0,0.05, 0.1,0.15,0.2)were prepared by casting and melt-spinning.The influences of melt spinning on the electrochemical performances as well as the structures of the alloys were investigated.The results obtained by XRD,SEM and TEM show that the as-cast and spun alloys have a multiphase structure,consisting of two main phases(La,Mg)Ni3 and LaNi5 as well as a residual phase LaNi2.The melt spinning leads to an obvious increase of the LaNi5 phase and a decrease of the(La,Mg)Ni3 phase in the alloys.The results of the electrochemical measurement indicate that the discharge capacity of the alloys(x≤0.1)first increases and then decreases with the increase of spinning rate,whereas for x>0.1,the discharge capacity of the alloys monotonously falls.The melt spinning slightly impairs the activation capability of the alloys,but it significantly enhances the cycle stability of the alloys.

OBTAINING THE CRITICAL DRAW RATIO OF DRAW RESONANCE IN MELT SPINNING FOR POWER LAW POLYMER FLUIDS

A direct difference method has been developed for Non-Newtonian power law fluids to solve the simultaneous non-linear partial differential equations of melt spinning, and to determine the critical draw ratio for draw resonance. The results show that for shear thin fluids, the logarithm of the critical draw ratio has a well defined linear relationship with the power index for isothermal and uniform tension melt spinning. When the power index approaches zero, the critical draw ratio points at unity, indicating no melt spinning can be processed stably for such fluids. For shear thick fluids, the critical draw ratio increases in a more rapid way with increasing the power index.

Microstructure and Electrochemical Characteristics of Melt-Spinning Alloy Ml(NiCoMnAl)_5

The microstructure and electrochemical characteristics of Ml(NiCoMnAl) 5 alloys prepared by both the melt spinning method and the conventional induction melting were investigated and compared. SEM and XRD studies show that the microstructure of melt spinning alloys is columnar structure. With increasing melt spinning rate, the crystal grains become finer and preferentially grow along (111)[111] direction. The melt spinning and cast alloys belong to CaCu 5 type hexagonal crystal structure. The electrochemical measurements show that the initial capacities of melt spinning alloy electrodes are all above 210 mAh·g -1 with good activation behavior, reaching their maximum capacities after two charge discharge cycles. The maximum capacity (294 mAh·g -1 ) of melt spinning (10 m·s -1 ) alloy electrodes is as the same as that of as cast alloy electrode, and stability of charge discharge cycles of all melt spinning alloy electrodes is better than that of the as cast alloy electrodes. When charged at 600 mA·g -1 , the capacity of melt spinning (10 m·s -1 ) alloy electrode could reach 65% of its maximum capacity about 45 min with high rate discharge capability; but with the cycle number increasing, the stability of its capacity is less than that electrodes of melt spinning rate.

Studies on Melt Spinning of Sheath-Core Bicomponent Fibers: Fundamental Equations on the Dynamics of Melt Spinning

An attempt was made to numerically compute the temperature profile within the melt spinning of sheath core bicomponent fibers by deriving a set of simultaneous partial differential equations. The effects of acceleration, gravity, and air friction on the kinetics of the polymer were included and the upper-convected Maxwell model as the constitutive equation was adopted in this model.The sheath- core bicomponent fibers were partitioned intb a serial of circular cross section and it is assumed that each circular cross section has a temperature gradient while conducting the equation of energy balance. A mathematical model was developed to describe the melt spinning of sheath-core bicomponent fibers.

Evidence of refilled chamber gas pressure enhancing cooling rate during melt spinning of a Zr_(50)Cu_(40)Al_(10) alloy

The influence of the refilled gas pressure on the glass forming behaviour of one of the best ternary glass forming alloys Zr50Cu40Al10 was studied for the melt spinning process. The amorphicity of as-quenched ribbons was characterized by X-ray diffraction （XRD） and differential scanning calorimetry （DSC）. The refilled chamber atmospheric pressure is crucial to the cooling rate of melt spinning. At high vacuum, at pressure less than 0.0001 atm, fully crystalline fragments are obtained. Monolithic amorphous ribbons were only obtained at a gas pressure of 0.1 atm or higher. The extended contact length between thecribbons and the copper wheel contributes to the high cooling rate of melt spinning. Higher chamber gas pressure leads to more turbulence of liquid metal beneath the nozzle; therefore, lower pressure is preferable at practical melt spinning processes once glass forming conditions are fulfilled.

Effects of melt spinning process parameters and wheel surface quality on production of 6060 aluminum alloy powders and ribbons

The aim of this study is to investigate the surface quality of the melt spinning wheel, which was changed from smooth type to textured structure, to atomize liquid metal to form powders. The effects of melt spinning process parameters like wheel speed, gas ejection pressure, molten metal temperature, nozzle–wheel gap and wheel surface quality on the morphological and microstructural features of 6060 aluminum alloy powders and ribbons were investigated. It was observed that ribbon type material was obtained with the smooth wheel and the powder was produced with textured type. The sizes of produced ribbons with smooth surface wheel varied in the range of 30-170 μm in thickness, 4-8 mm in width, and 0.5-1 m in length. The average powder size of the powders manufactured using the textured wheel was in the range of 161-274 μm, depending on the process parameters.Increasing the wheel speed, melt temperature and decreasing gas ejection pressure, nozzle-wheel gap resulted in the decrease of both ribbon thickness and powder size. The microstructures of the powders and ribbons were the equiaxed cellular type, and the average grain sizes diminished with decreasing the ribbon thickness and powder size. The maximum cooling rates were 2.00×10^5 and 1.26×10^4 K/s for the ribbon with thickness of 30 μm and for the powder with size of 87 μm, respectively.

Effect of melt spinning on gaseous hydrogen storage characteristics of nanocrystalline and amorphous Nd-added Mg_2Ni-type alloys

Nanocrystalline and amorphous Mg-Nd-Ni-Cu quaternary alloys with a composition of(Mg_(24)Ni_(10)Cu_2)_(100-x)Nd_x(x=0, 5, 10, 15, 20) were prepared by melt spinning technology and their structures as well as gaseous hydrogen storage characteristics were investigated. The XRD, TEM and SEM linked with EDS detections reveal that the as-spun Nd-free alloy holds an entire nanocrystalline structure but a nanocrystalline and amorphous structure for the as-spun Nd-added alloy, implying that the addition of Nd facilitates the glass forming in the Mg_2Ni-type alloy. Furthermore, the degree of amorphization of the as-spun Nd-added alloy and thermal stability of the amorphous structure clearly increase with the spinning rate rising. The melt spinning ameliorates the hydriding and dehydriding kinetics of the alloys dramatically. Specially, the rising of the spinning rate from 0(the as-cast was defined as the spinning rate of 0 m/s) to 40 m/s brings on the hydrogen absorption saturation ratio(R_5~a)(a ratio of the hydrogen absorption quantity in 5 min to the saturated hydrogen absorption capacity) increasing from 36.9% to 91.5% and the hydrogen desorption ratio(R_(1 0)~d)(a ratio of the hydrogen desorption quantity in 10 min to the saturated hydrogen absorption capacity) rising from 16.4% to 47.7% for the(x=10) alloy, respectively.

Gaseous and Electrochemical Hydrogen Storage Properties of Nanocrystalline Mg₂Ni-Type Alloys Prepared by Melt Spinning

A partial substitution of Ni by Cu has been carried out in order to improve the hydrogen storage characteristics of the Mg2Ni-type alloys. The nanocrystalline Mg20Ni10-xCux (x = 0, 1, 2, 3, 4) alloys are synthesized by the melt-spinning technique. The structures of the as-cast and spun alloys have been characterized by X-ray diffraction (XRD), scanning electron microscope (SEM) and high resolution transmission electron microscope (HRTEM). The electrochemical performances were evaluated by an automatic galvanostatic system. The hydrogen absorption and desorption kinetics of the alloys were determined by using an automatically controlled Sieverts apparatus. The results indicate that the substitution of Cu for Ni does not alter the major phase Mg2Ni. The Cu substitution significantly ameliorates the electrochemical hydrogen storage performances of alloys, involving both the discharge capacity and the cycle stability. The hydrogen absorption capacity of alloys has been observed to be first increase and then decrease with an increase in the Cu contents. However, the hydrogen desorption capacity of the alloys exhibit a monotonous growth with an increase in the Cu contents.

INFLUENCE OF POLYMER CHARACTERISTICS AND MELT-SPINNING CONDITIONS ON THE PRODUCTION OF HIGH RANDOMNESS 60PHB/PET THERMOTROPIC LIQUID CRYSTAL COPOLYESTER FIBER

Six samples of linear high randomness 60PHB/ PET thermotropic liquid crystal copolyesters are made by melt copolymerization at 290℃ , whose randomness about 0.955 is measured by the discernible ’H-NMR spectrometer. High tenacity, high module fiber is prepared by melt spinning in liquid crystal phase. The effect of molecular weight, shear rate, temperature as well as spinning drawn ratio on the mechanical behavior of 60PHB / PET copolyester fiber are shown that, lower shear rate (2 10 s-1), higher temperature melting （300℃ ）, lower temperature spinning （280℃ ） and higher molecular weight are favourable to the increase of the fiber mechanical properties. With the variance of drawn ratio, fiber mechanical property has a transition point due to traversion from shear-orientation to drawn-orientation. The copolyester fiber has high crystallinity, high orientation at the crystalline region, high chain orientation and high regular fibrillar structure.

Melt-Spinning of Nano-Hydroxyapatite/Poly(ε-caprolactone)Composite Fibers for Potential Application in Bone Tissue Engineering

Nano-hydroxyapatite/poly（e-caprolactone） （nHA/PCL） composite materials are among the best candidates for application in bone tissue engineering. As the main technique to fabricate porous scaffolds, electrospilming produce scaffolds with unsatisfactory mechanical strength and limited pore size for cdi infiltration. Micron-sized fiber assembly with higher mechanical strength is qualified to structure hybrid scaffolds. In this study, nHA/PCL monofilament fibers with different mass ratios were fabricated through melt-spinning. Transmission electron microscope （TEM） was used to observe the aggregation between nHA parfides. Other characterizations including scanning electron microscopy （SEM）, attenuated total reflection Fourier transform infrared spectroscopy （ATR.FTIR） and X-ray diffraction （XRD） were done to discuss the morphology, components and crystallization of the nHA/PCL composite fibers, respectively. The influence of nHA/PCL mass ratio on the tensile properties and water contact angle of composite fibers was also studied. The SEM images show the homogeneous dispersion of nano partides in the polymer matrix. Besides, nHA content increases the tensile strength, initial modulus and hydrophillcity of the composite fibers under the premise of spinnability. This kind of fibers is strong enough to fabricate fiber assembly which may have potential application in bone tissue engineering.

Impacts of Melt Spinning and Element Substitution on Electrochemical Characteristics of the La–Mg–Ni-based A₂B₇-Type Alloys

The partial substitution of Zr for La has been performed in order to ameliorate the electrochemical hydrogen storage performances of La–Mg–Ni based A2B7-type electrode alloys. The melt spinning technology was used to prepare the La0.75-xZrxMg0.25Ni3.2Co0.2Al0.1 (x=0, 0.05, 0.1, 0.15, 0.2) electrode alloys. The impacts of the melt spinning and the substituting La with Zr on the structures and the electrochemical hydrogen storage characteristics of the alloys were systemically investigated. The analysis of XRD and TEM reveals that the as-cast and spun alloys have a multiphase structure, composing of two main phases (La, Mg)2Ni7 and LaNi5 as well as a residual phase LaNi2. The electrochemical measurement indicates that both the substitution of Zr for La and the melt spinning ameliorate the electrochemical cycle stability of the alloys dramatically. Furthermore, the high rate discharge ability (HRD) of the as-spun (10 m/s) alloys notably declines with growing the amount of Zr substitution, while it first augments and then falls for the (x=0.1) alloy with rising the spinning rate.

Effects of spinning rate on structures and electrochemical hydrogen storage performances of RE-Mg-Ni-Mn-based AB_2-type alloys

La was partially substituted by Ce with the aim of improving the electrochemical hydrogen storage performances ofLa1–xCexMgNi3.5Mn0.5 (x=0, 0.1, 0.2, 0.3, 0.4) alloys, and melt spinning technology was adopted to fabricate the alloys. Theidentification of XRD and SEM reveals that the experimental alloys consist of a major phase LaMgNi4 and a secondary phase LaNi5.The growth of spinning rate results in that the lattice constants and cell volume increase and the grains are markedly refined. Theelectrochemical measurement shows that the as-cast and spun alloys can obtain the maximum discharge capacities just at the firstcycle without any activation needed. With the increase of spinning rate, the discharge capacities of the alloys first increase and thendecline, whereas their cycle stabilities always grow. Moreover, the electrochemical kinetic performances of the alloys first increaseand then decrease with spinning rate growing.