Influences of the three melt treatment processes (namely, refinement with carbon inoculation, electromagnetic stirring and "refinement & electromagnetic stirring" processing) on the microstructures of AZ...Influences of the three melt treatment processes (namely, refinement with carbon inoculation, electromagnetic stirring and "refinement & electromagnetic stirring" processing) on the microstructures of AZ91D alloy were explored experimentally. The results indicate that the micron carbon powders inoculation processing with 0.1% (mass fraction) addition level makes the grain size of the primary phase (α-Mg) decrease to approximate 40% that of the initial primary crystal, from about 530 μm to 200 μm around. The electromagnetic stirring processing not only decreases the grain sizes sharply, but also transfers the grain shape of α-Mg from coarse dendritic to nearly spheralitic with the shape factor from about 0.1 to approximate 0.8. And the "refinement & electromagnetic stirring" processing improves grain shape of α-Mg further and refines grain size to about 72 μm, less than 15% that of the initial primary crystal.展开更多
The melt treatment of A1-7%Si alloy by the flux injection method in a resistance furnance was investigated. The experimental results show that the flux injection method can realize the melt treatment of A1-7%Si alloy....The melt treatment of A1-7%Si alloy by the flux injection method in a resistance furnance was investigated. The experimental results show that the flux injection method can realize the melt treatment of A1-7%Si alloy. In purification, the flux injection method is superior to the standard lance degassing method. For the injection flux, the purifier Na2SiF6 is more powerful than Na3A1F6, the modifiers SrCl2, and R.E. Cl3 are quick acting, like NaF, but less powerful, the grain refiner containing K2TiF6 and KBF4 with Ti/B=1 is more potent than that with Ti/B=5. The analytical results indicate that the mass-transfer rate for the flux injection method is much higher than that for the conventional method .展开更多
The cast structure of a K465 nickel-based superalloy with different temperatures of melt superheating treatment was studied. It is shown that melt superheating treatment plays a significant role in the grain size and ...The cast structure of a K465 nickel-based superalloy with different temperatures of melt superheating treatment was studied. It is shown that melt superheating treatment plays a significant role in the grain size and carbide morphology. With increasing melt superheating temperature (below 2023 K),the grain size increases obviously and the carbide morphology is changed from a blocky to a script-like shape. However,when the melt superheating temperature is between 2023 K and 2123 K,the grain size decreases gr...展开更多
The isothermal compression test at elevated temperature was carried out for aluminum sheets prepared by different melt-treatment methods with aid of dynamic hot/mechanical simulation experimental technology. The mater...The isothermal compression test at elevated temperature was carried out for aluminum sheets prepared by different melt-treatment methods with aid of dynamic hot/mechanical simulation experimental technology. The material constants of hot deformation have been solved by multivariate regression directly. Influence of metallurgy factors on the constants was analyzed. The results show that at some strain, the relationship of sheets’ flow stress with deformation temperature and strain rate can be expressed more suitably with Arrhenius equation modified by hyperbolic sine function. Structure factor A1, stress-level coefficient α, strain rate sensibility exponent m and deformation activation energy Q all increase with increment of strain, while stress exponent n decreases gradually. The bigger α value or the smaller n value is, the more obvious the dynamic softening is, but the α value will increase for the metallurgy defects existing in the sheets. Influence of melt-treatment on Q depends upon the synthesis effect of all kinds of metallurgy defects. The Q and n values of the sheet prepared by high-efficient melt-treatment are the least, while the m value is the biggest, and the sheet can deform easily and evenly.展开更多
To increase the casting quality of hypoeutectic Al-Si alloys, the effects of melt thermal treatment on the solidification structure of the A356 alloy were analyzed by a factorial experiment, in which the overheated me...To increase the casting quality of hypoeutectic Al-Si alloys, the effects of melt thermal treatment on the solidification structure of the A356 alloy were analyzed by a factorial experiment, in which the overheated melt was mixed with the low temperature melt. Experimental results show that the elongation ratio and strength of the treated samples increase remarkably compared with the control sample. The primary dendrite size reduces dramatically and the dendrite changes from columnar to equiaxed, with a little change of the secondary dendrite arm spacing (SDAS). Combined with the measurement of the nucleation undercooling, it is concluded that the solidification structure and refining effect are dependent primarily on the low temperature melt. The refining mechanism is believed as a result of the multiplication of the nuclei in the melt thermal treatment procedure.展开更多
Effects of the melt pulse electric current and thermal treatment on solidification structures of A356 alloy were investigated. In the experiments, the low temperature melt(953 K and 903 K) treated by pulse electric cu...Effects of the melt pulse electric current and thermal treatment on solidification structures of A356 alloy were investigated. In the experiments, the low temperature melt(953 K and 903 K) treated by pulse electric current was mixed with high temperature melt(1 223 K). By the control experiments, the results show that the solidification structure of A356 alloy is refined apparently by the pulse electric current together with melt thermal treatment process, and the mechanical properties, especially the elongation ratio of the specimen treated is improved greatly. The structure change of the melt by pulse electric current and melt thermal treatment is the main reason for the refinement of the solidification structure of A356 alloy.展开更多
Melt treatment is well known to have an important influence on the properties of metallic glasses(MGs).However,for the MGs quenched from different melt temperatures with a quartz tube,the underlying physical origin re...Melt treatment is well known to have an important influence on the properties of metallic glasses(MGs).However,for the MGs quenched from different melt temperatures with a quartz tube,the underlying physical origin responsible for the variation of properties remains poorly understood.In the present work,we systematically studied the influence of melt treatment on the thermal properties of a Zr50Cu36Al14 glass-forming alloy and unveiled the microscopic origins.Specifically,we quenched the melt at different temperatures ranging from 1.1Tl to 1.5Tl(Tl is the liquidus temperature)to obtain melt-spun MG ribbons and investigated the variation of thermal properties of the MGs upon heating.We found that glass transition temperature,Tg,increases by as much as 36 K,and the supercooled liquid region disappears in the curve of differential scanning calorimetry when the melt is quenched at a high temperature up to 1.5Tl.The careful chemical analyses indicate that the change in glass transition behavior originates from the incorporation of oxygen and silicon in the molten alloys.The incorporated oxygen and silicon can both enhance the interactions between atoms,which renders the cooperative rearrangements of atoms difficult,and thus enhances the kinetic stability of the MGs.展开更多
The newly developed ＂MTS 1500＂ Melt Treatment System is performing the specifically required melt treatment operations like degassing, cleaning, modification and/or grain refinement by an automated process in one st...The newly developed ＂MTS 1500＂ Melt Treatment System is performing the specifically required melt treatment operations like degassing, cleaning, modification and/or grain refinement by an automated process in one step and at the same location. This linked process is saving time, energy and metal losses allowing - by automated dosage of the melt treatment agents - the production of a consistent melt quality batch after batch. By linking the MTS Metal Treatment System with sensors operating on-line in the melt, i.e., with a hydrogen sensor ＂Alspek H＂, a fully automated control of parts of the process chain like degassing is possible. This technology does guarantee a pre-specified and documented melt quality in each melt treatment batch. Furthermore, to ensure that castings are consistent and predictable there is a growing realization that cdtical parameters such as metal cleanliness must be measured prior to casting. There exists accepted methods for measuring the cleanliness of an aluminum melt but these can be both slow and costly. A simple, rapid and meaningful method of measuring and bench marking the cleanliness of an aluminum melt has been developed to offer the foundry a practical method of measuring melt cleanliness. This paper shows the structure and performance of the integrated MTS melt treatment process and documents achieved melt quality standards after degassing, cleaning, modification and grain refinement operations under real foundry conditions. It also provides an insight on a melt cleanliness measuring device ＂Alspek MQ＂ to provide foundry men better tools in meeting the increasing quality and tighter specification demand from the industry.展开更多
文摘Influences of the three melt treatment processes (namely, refinement with carbon inoculation, electromagnetic stirring and "refinement & electromagnetic stirring" processing) on the microstructures of AZ91D alloy were explored experimentally. The results indicate that the micron carbon powders inoculation processing with 0.1% (mass fraction) addition level makes the grain size of the primary phase (α-Mg) decrease to approximate 40% that of the initial primary crystal, from about 530 μm to 200 μm around. The electromagnetic stirring processing not only decreases the grain sizes sharply, but also transfers the grain shape of α-Mg from coarse dendritic to nearly spheralitic with the shape factor from about 0.1 to approximate 0.8. And the "refinement & electromagnetic stirring" processing improves grain shape of α-Mg further and refines grain size to about 72 μm, less than 15% that of the initial primary crystal.
文摘The melt treatment of A1-7%Si alloy by the flux injection method in a resistance furnance was investigated. The experimental results show that the flux injection method can realize the melt treatment of A1-7%Si alloy. In purification, the flux injection method is superior to the standard lance degassing method. For the injection flux, the purifier Na2SiF6 is more powerful than Na3A1F6, the modifiers SrCl2, and R.E. Cl3 are quick acting, like NaF, but less powerful, the grain refiner containing K2TiF6 and KBF4 with Ti/B=1 is more potent than that with Ti/B=5. The analytical results indicate that the mass-transfer rate for the flux injection method is much higher than that for the conventional method .
文摘The cast structure of a K465 nickel-based superalloy with different temperatures of melt superheating treatment was studied. It is shown that melt superheating treatment plays a significant role in the grain size and carbide morphology. With increasing melt superheating temperature (below 2023 K),the grain size increases obviously and the carbide morphology is changed from a blocky to a script-like shape. However,when the melt superheating temperature is between 2023 K and 2123 K,the grain size decreases gr...
基金Project(JA04251) supported by the Education Department of Fujian Province, China Project(E0210011) supported by the Natural Science Foundation of Fujian Province, China
文摘The isothermal compression test at elevated temperature was carried out for aluminum sheets prepared by different melt-treatment methods with aid of dynamic hot/mechanical simulation experimental technology. The material constants of hot deformation have been solved by multivariate regression directly. Influence of metallurgy factors on the constants was analyzed. The results show that at some strain, the relationship of sheets’ flow stress with deformation temperature and strain rate can be expressed more suitably with Arrhenius equation modified by hyperbolic sine function. Structure factor A1, stress-level coefficient α, strain rate sensibility exponent m and deformation activation energy Q all increase with increment of strain, while stress exponent n decreases gradually. The bigger α value or the smaller n value is, the more obvious the dynamic softening is, but the α value will increase for the metallurgy defects existing in the sheets. Influence of melt-treatment on Q depends upon the synthesis effect of all kinds of metallurgy defects. The Q and n values of the sheet prepared by high-efficient melt-treatment are the least, while the m value is the biggest, and the sheet can deform easily and evenly.
基金The authors wish to thank General Motor (China) Inc. for the financial support of this work. Special thanks go to the Focus-group Principal Investigator Dr.Herbert W.Doty, and Dr.Bob Powell.
文摘To increase the casting quality of hypoeutectic Al-Si alloys, the effects of melt thermal treatment on the solidification structure of the A356 alloy were analyzed by a factorial experiment, in which the overheated melt was mixed with the low temperature melt. Experimental results show that the elongation ratio and strength of the treated samples increase remarkably compared with the control sample. The primary dendrite size reduces dramatically and the dendrite changes from columnar to equiaxed, with a little change of the secondary dendrite arm spacing (SDAS). Combined with the measurement of the nucleation undercooling, it is concluded that the solidification structure and refining effect are dependent primarily on the low temperature melt. The refining mechanism is believed as a result of the multiplication of the nuclei in the melt thermal treatment procedure.
文摘Effects of the melt pulse electric current and thermal treatment on solidification structures of A356 alloy were investigated. In the experiments, the low temperature melt(953 K and 903 K) treated by pulse electric current was mixed with high temperature melt(1 223 K). By the control experiments, the results show that the solidification structure of A356 alloy is refined apparently by the pulse electric current together with melt thermal treatment process, and the mechanical properties, especially the elongation ratio of the specimen treated is improved greatly. The structure change of the melt by pulse electric current and melt thermal treatment is the main reason for the refinement of the solidification structure of A356 alloy.
基金The work was financially supported by the National Key Research and Development Program of China(Grant Nos.2018YFA0703600,2021YFA0716302,and 2021YFA0718703)the National Natural Science Foundation of China(Grant Nos.51825104 and 52192602)China Postdoctoral Science Foundation(Grant No.2022T150691).
文摘Melt treatment is well known to have an important influence on the properties of metallic glasses(MGs).However,for the MGs quenched from different melt temperatures with a quartz tube,the underlying physical origin responsible for the variation of properties remains poorly understood.In the present work,we systematically studied the influence of melt treatment on the thermal properties of a Zr50Cu36Al14 glass-forming alloy and unveiled the microscopic origins.Specifically,we quenched the melt at different temperatures ranging from 1.1Tl to 1.5Tl(Tl is the liquidus temperature)to obtain melt-spun MG ribbons and investigated the variation of thermal properties of the MGs upon heating.We found that glass transition temperature,Tg,increases by as much as 36 K,and the supercooled liquid region disappears in the curve of differential scanning calorimetry when the melt is quenched at a high temperature up to 1.5Tl.The careful chemical analyses indicate that the change in glass transition behavior originates from the incorporation of oxygen and silicon in the molten alloys.The incorporated oxygen and silicon can both enhance the interactions between atoms,which renders the cooperative rearrangements of atoms difficult,and thus enhances the kinetic stability of the MGs.
文摘The newly developed ＂MTS 1500＂ Melt Treatment System is performing the specifically required melt treatment operations like degassing, cleaning, modification and/or grain refinement by an automated process in one step and at the same location. This linked process is saving time, energy and metal losses allowing - by automated dosage of the melt treatment agents - the production of a consistent melt quality batch after batch. By linking the MTS Metal Treatment System with sensors operating on-line in the melt, i.e., with a hydrogen sensor ＂Alspek H＂, a fully automated control of parts of the process chain like degassing is possible. This technology does guarantee a pre-specified and documented melt quality in each melt treatment batch. Furthermore, to ensure that castings are consistent and predictable there is a growing realization that cdtical parameters such as metal cleanliness must be measured prior to casting. There exists accepted methods for measuring the cleanliness of an aluminum melt but these can be both slow and costly. A simple, rapid and meaningful method of measuring and bench marking the cleanliness of an aluminum melt has been developed to offer the foundry a practical method of measuring melt cleanliness. This paper shows the structure and performance of the integrated MTS melt treatment process and documents achieved melt quality standards after degassing, cleaning, modification and grain refinement operations under real foundry conditions. It also provides an insight on a melt cleanliness measuring device ＂Alspek MQ＂ to provide foundry men better tools in meeting the increasing quality and tighter specification demand from the industry.
