Large-Scale Preparation of Mechanically High-Performance and Biodegradable PLA/PHBV Melt-Blown Nonwovens with Nanofibers

Biodegradable polylactic acid(PLA)melt-blown nonwovens are attractive candidates to replace nondegradable polypropylene melt-blown nonwovens.However,it is still an extremely challenging task to prepare PLA melt-blown nonwovens with sufficient mechanical properties for practical application.Herein,we report a simple strategy for the large-scale preparation of biodegradable PLA/poly(3-hydroxybutyrate-co-3-hydroxyvalerate)(PHBV)melt-blown nonwovens with high strength and excellent toughness.In this process,a small amount of PHBV is added to PLA to improve the latter’s crystallization rate and crystallinity.In addition,when the PHBV content increases from 0 to 7.5 wt%,the diameters of the PLA/PHBV melt-blown fibers decrease significantly(with the proportion of nanofibers increasing from 7.7%to 42.9%).The resultant PLA/PHBV(5 wt%PHBV)melt-blown nonwovens exhibit the highest mechanical properties.The tensile stress,elongation,and toughness of PLA/PHBV(5 wt%PHBV)melt-blown nonwovens reach 2.5 MPa,45%,and 1.0 MJm3,respectively.More importantly,PLA/PHBV melt-blown nonwovens can be completely degraded into carbon dioxide and water after four months in the soil,making them environmentally friendly.A general tensile-failure model of melt-blown nonwovens is proposed in this study,which may shed light on mechanical performance enhancement for nonwovens.

MELT-BLOWN NONWOVEN FOR AIR FILTRATION

The technical parameters and the structural factors of melt-blown nonwovens used as filteringmedium are analysed,the orientation of particles filtered in a filter is described,and the optimalparameters for air filtration are obtained.The results are shown as follows:the ratio of tenacity oflongitudinal to cross direction has a close agreement with the random coefficient of fiber arrange-ment in practice;large particles are most likely trapped on the surface of a filter,and smaller parti-cles are filtered throughout the depth of a filter,and the deeper,the smaller;moreover,higher fil-tering efficiency and lower pressure drop can be effected through the optimization of parameters.

Improvement of High-Speed Detection Algorithm for Nonwoven Material Defects Based on Machine Vision

Defect detection is vital in the nonwoven material industry,ensuring surface quality before producing finished products.Recently,deep learning and computer vision advancements have revolutionized defect detection,making it a widely adopted approach in various industrial fields.This paper mainly studied the defect detection method for nonwoven materials based on the improved Nano Det-Plus model.Using the constructed samples of defects in nonwoven materials as the research objects,transfer learning experiments were conducted based on the Nano DetPlus object detection framework.Within this framework,the Backbone,path aggregation feature pyramid network(PAFPN)and Head network models were compared and trained through a process of freezing,with the ultimate aim of bolstering the model's feature extraction abilities and elevating detection accuracy.The half-precision quantization method was used to optimize the model after transfer learning experiments,reducing model weights and computational complexity to improve the detection speed.Performance comparisons were conducted between the improved model and the original Nano Det-Plus model,YOLO,SSD and other common industrial defect detection algorithms,validating that the improved methods based on transfer learning and semi-precision quantization enabled the model to meet the practical requirements of industrial production.

Efficient and selective removal of Pb(Ⅱ) from landfill leachate using L-serine-modified polyethylene/polypropylene nonwoven fabric synthesized via radiation grafting technique

In this study,to efficiently remove Pb(Ⅱ) from aqueous environments,a novel L-serine-modified polyethylene/polypropylene nonwoven fabric sorbent(NWF-serine)was fabricated through the radiation grafting of glycidyl methacrylate and subsequent L-serine modification.The effect of the absorbed dose was investigated in the range of 5–50 kGy.NWF-serine was characterized by Fourier transform infrared spectroscopy,thermogravimetric analysis,and scanning electron microscopy.Batch adsorption tests were conducted to investigate the influences of pH,adsorption time,temperature,initial concentration,and sorbent dosage on the Pb(Ⅱ) adsorption performance of NWF-serine.The results indicated that Pb(Ⅱ) adsorption onto NWF-serine was an endothermic process,following the pseudo-second-order kinetic model and Langmuir isotherm model.The saturated adsorption capacity was 198.1 mg/g.NWF-serine exhibited Pb(Ⅱ) removal rates of 99.8% for aqueous solutions with initial concentrations of 100 mg/L and 82.1% for landfill leachate containing competitive metal ions such as Cd,Cu,Ni,Mn,and Zn.Furthermore,NWF-serine maintained 86% of its Pb(Ⅱ) uptake after five use cycles.The coordination of the carboxyl and amino groups with Pb(Ⅱ) was confirmed using X-ray photoelectron spectroscopy and extended X-ray absorption fine structure analysis.

Innovations and demand surge propel nonwoven fabric market growth

Nonwoven fabrics have become indispensable materials across various industries due to their versatility,durability,and cost-effectiveness.These fabrics are manufactured by bonding or interlocking fibers using mechanical,thermal,or chemical processes,instead of weaving or knitting.The nonwoven fabric market has witnessed significant growth in recent years,driven by technological advancements,increasing demand from various enduse industries,and shifting consumer preferences towards sustainable and eco-friendly materials.This article delves into the innovations and demand surge propelling the growth of the nonwoven fabric market.

Investigation on the test method of rupture forces of thermal bonding seams in nonwovens shopping bags

超声波热黏合的非织造布接缝不同于普通机织物和针织物等的车缝接缝。运用正交试验设计方法，对纺粘法PP非织造布购物袋热黏合接缝断裂强力测试中的试样宽度、拉伸速率和隔距三个因素进行优化。试验结果表明，试样宽度对纺粘法PP非织造布热黏合接缝断裂强力的测试结果影响最大，并且接缝的断裂强力随着试样宽度的增加而增加。选用试样宽度为200mm、拉伸速率为50mm／min、隔距为100mm的组合所得出的测试结果能比较真实地反映实际的接缝断裂强力。

INVESTIGATION OF PARAMETERS OF NONWOVEN FILTER USED IN WHITE CELLS REMOVING

This paper is concerned with the relation between the parameters of nonwoven filter and removing of white cells. Melt-blown polypropylene nonwovens are used as filtration materials of white cells filter. According to the combination of different fiber diameter, different product density and different weight, optimized combination of parameters of nonwoven filter with more effective removing of white cells is obtained. The result is that removing of white cells is 96.90 percent; recovery of red cells is 92.27 percent.

Surface Treatment of PET Nonwovens with Atmospheric Plasma

In this study, polyethylene-terephthalate （PET） nonwovens are treated using an atmospheric plasma and the effects of the treatment time, treatment power and discharge distance on the ability of water-penetration into the nonwovens are investigated. The result indicates that the method can improve the wettability of PET nonwovens remarkably, but the aging decay of the sample＇s wettability is found to be notable as a function of the storage time after treatment due to the internal rotation of the single bond of surface macromolecules. As shown by SEM and XPS analysis, the etching and surface reaction are significant, and water-penetration weight is found to increase remarkably with the increasing power. This variation can be attributed to momentum transfer and enhanced higher-energy particle excitation.

A Thermoregulatory Flexible Phase Change Nonwoven for All‑Season High‑Efficiency Wearable Thermal Management

Phase change materials have a key role for wearable thermal management,but suffer from poor water vapor permeability,low enthalpy value and weak shape stability caused by liquid phase leakage and intrinsic rigidity of solid–liquid phase change materials.Herein,we report for the first time a versatile strategy for designed assembly of high-enthalpy flexible phase change nonwovens(GB-PCN)by wet-spinning hybrid grapheneboron nitride(GB)fiber and subsequent impregnating paraffins(e.g.,eicosane,octadecane).As a result,our GB-PCN exhibited an unprecedented enthalpy value of 206.0 J g^(−1),excellent thermal reliability and anti-leakage capacity,superb thermal cycling ability of 97.6%after 1000 cycles,and ultrahigh water vapor permeability(close to the cotton),outperforming the reported PCM films and fibers to date.Notably,the wearable thermal management systems based on GB-PCN for both clothing and face mask were demonstrated,which can maintain the human body at a comfortable temperature range for a significantly long time.Therefore,our results demonstrate huge potential of GB-PCN for human-wearable passive thermal management in real scenarios.

Preparation and Application of Water Dispersible Graphene as Antistatic Agent for SMS Nonwovens

In this paper, glucose was used as a green reducing agent and a capping reagent in the synthesis of water dispersible graphene, while using exfoliated graphite oxide （GO） as the precursor with the modified Hummers method. Characterizations of the graphene were conducted by UV-visihle absorption spectroscopy and X-ray diffraction （XRD）. Then the spunlaid-melthlowing-spuulaid （SMS） nonwovens were treated with the graphene solution via pad-dry-cure process. The surface and the antistatic property of the obtained nonwovens were tested. The results showed that O. 1 mg/mL graphene solution exhibited good stability in water. When treated with this solution, the graphene could be evenly dispersed on SMS nonwovens and the nonwovens had an excellent antistatic performance and a high relatively antistatic durability.

Graft of Polybutylene Terephthalate Meltblown Nonwovens by Plasma Initiation and Their Surface Performance

Main factors affecting the low temperature plasma initia-tion and graft modification of acrylic acid onto polybuty-lene terephthalate(PBT)meltblown nonwovens are stud-ied.The relations between hydrophilic performance ofthe product and plasma power,treating time,andmonomer concentration are investigated.The surfaceperformances of grafted products are analyzed.It is ob-tained that hydrophilic performance of PBT nonwovens isgreatly improved due to the etching of the plasma andthe introduction of polar groups so as to meet the needsof leukocyte depleting materials.

Photo-Grafting Copolymerization of PP Nonwoven Fabric and Its Application for Acidic Dye Adsorption and Filtration

The monomer methacrylamido propyl trimethy ammonium chloride( MAPTAC) was copolymerized onto the fiber surface of polypropylene( PP) nonwoven fabric under ultroviole radiation. The weak acid red GN dye adsorption and adsorptive filtration performance of the resulted PP fabrics were investigated.The results showed that the grafting copolymerization preferred to happen in the inner layer of the fabrics. The water flux of the grafted fabrics decreases with the increase of grafting yield. The collapse of the grafted polymer chains causes the flux increase in acidic condition,or vice versa at alkaline version. The coiling of the polyelectrolyte chains upon the dye adsorption seems to violate the routine assumption of the rigid substrate, and this gets the adsorption energy constant negative. The static adsorption process follows the Lagergren's pseudo-second order kinetic equation. The removals of circa( ca.) 100% of the total permeation volume3 500 mL simulated dye wastewater was reached during permeation.The dye adsorbed fabrics were regenerated by the mixed media of the cationic surfactant / ethanol /water. The grafted fabric assumes stable fabric integrity and stability during permeation,and presents excellent dye adsorption capacity,easy desorption, and repeatable utilization.

Three-Dimensional Model Reconstruction of Nonwovens from Multi-Focus Images

The three-dimensional(3D)model is of great significance to analyze the performance of nonwovens.However,the existing modelling methods could not reconstruct the 3D structure of nonwovens at low cost.A new method based on deep learning was proposed to reconstruct 3D models of nonwovens from multi-focus images.A convolutional neural network was trained to extract clear fibers from sequence images.Image processing algorithms were used to obtain the radius,the central axis,and depth information of fibers from the extraction results.Based on this information,3D models were built in 3D space.Furthermore,self-developed algorithms optimized the central axis and depth of fibers,which made fibers more realistic and continuous.The method with lower cost could reconstruct 3D models of nonwovens conveniently.

Ultravilolet-radiation-induced graft polymerization of acrylamide onto the melt-blown polypropylene filter element by dynamic method

By dynamic method under UV irradiation, commercial melt-blown polypropylene （PPMB） filter element was modified with acrylamide （AAm） using benzophenone （BP） as initiator. Attenuated total reflection-Fourier transform infrared spectroscopy and scanning electron microscope verified that polyacrylamide chain was grafted on the fiber surface of PPMB filter element. Elemental content analysis with energy dispersive X-ray of fibers revealed that the polymerization content in the inner part of filter element was relatively higher than that in the outer. Degree of grafting changed with initiator concentration, monomer concentration, reaction temperature and reached 2.6% at the reaction condition： CBp=0.06 mol/L, CAAm=2.0 mol/L, irradiation time： 80 min, temperature： 60℃. Relative water flux altered with the hydrophilicity and pore size of filter element. In the antifouling test, the modified filter gave greater flux recovery （approximately 70%） after filtration of the water extract of Liuweidihuang, suggesting that the fouling layer was more easily reversible due to the hydrophilic nature of the modified filter.

Visual Evaluation of the Morphologic Structure of Nonwovens Using Image Analysis and Fractal Geometry

Nonwovens are fiber materials which are based on nonwoven technologies. For the complexity and randomness of nonwovens morphologic structures, it is difficult to express them effectively using classical method. Fractal geometry gives us a new idea and a powerful tool to study on irregularity of geometric objects. Therefore, we studied on the pore size, pore shape, pore size distribution and fiber orientation distribution of real nonwovens using fractal geometry combined with computer image analysis to evaluate nonwovens’ morphologic structures.

Improving the Compatibility of Biodegradable Poly (Lactic Acid) Toughening with Thermoplastic Polyurethane (TPU) and Compatibilized Meltblown Nonwoven

Poly (Lactic Acid) (PLA) is a biodegradable polymer which originates from natural resources such as corn and starch, offering excellent strength, biodegradability, nevertheless its inherent brittleness and low impact resistance properties have limited its application. On the other hand, Thermoplastic Polyurethane (TPU) has high toughness, durability and flexibility, which is one of the most potential alternatives for enhancing the flexibility and mechanical strength of Poly (Lactic Acid) (PLA) by blending it with a compatibilizer. With the aim to improve the mechanical and thermal properties of Poly (Lactic Acid) (PLA) meltblown nonwovens, The Thermoplastic Polyurethane (TPU) was melt blended with Poly (Lactic Acid) (PLA) at the different corresponding proportions for toughening the Poly (Lactic Acid) and the corresponding PLA/TPU MBs (meltblown nonwovens) were also manufactured. Joncryl ADR 4400 is mixed into the PLA matrix during processing. It was found that Joncryl had a much higher chain extension that substantially increased the molecular weight of the PLA matrix. SEM study revealed that Joncryl ADR 4400 is a good compatibilizer. Moreover, in this study, the crystallization, thermal and rheological behaviors of the corresponding PLA and TPU blends were also investigated. PLA/TPU MBs were also characterized by morphology and mechanical properties. The rheological property of the PLA/TPU meltblown nonwoven revealed that the viscosity is increasing as the amount of TPU is increasing in the blend, PLA/TPU meltblown nonwovens exhibited excellent mechanical properties;they are soft, elastic, and have certain tensile strength. New materials have potential applications in the medical and agricultural fields. Joncryl ADR 4400 compatibilized blends showed higher strength than simple PLA/TPU blends at the same PLA/TPU ratio.

Plasma Modified Nonwovens for Leukocyte Depletion

Melt blown nonwovens are good filtration media for leukocyte depletion in view of their excellent structures.And the critical wetting surface tension(CWST)of nonwovens media affects the adhesion to leukocytes.The surface modification of polybutylene terephthalate(PBT) melt blown nonwovens is realized by plasma induced and grafted process.Main parameters affecting low temperature plasma inducement and graft modification of acrylicacid onto PBT melt blown nonwovens are studied.

Effects of Surfactant Adsorption on Surficial Wettability of Nonwoven Fabrics

All types of surfactants (cationic, anionic and nonionic) reported in this paper could enhance the surficial wettability of polypropylene (PP) and polyethylene terephthalate (PET) nonwoven fabrics. However, the effects of cationic and nonionic surfactants were better. The longer the treatment time of surfactants on the nonwoven fabrics, the better the surficial wettability. The surficial rewetting time would no longer change above a certain treatment time. The rewettability of nonwoven fabrics could be evidently improved just when the concentration of surfactants was just above the CMC, except for sodium dodecylbenzene sulfonate (LAS). The finer the fibers and the looser the structures, the better the surficial rewettability of nonwoven fabrics.

Ceramic Wetlaid Nonwoven and Its Composite

The paper deals with the properties of wetlaid nonwovens and their composites in two different blended fibers (polyester and aromatic fiber pulp) and ceramic fiber pulp mainly. The conclusion is that high blending ratio of blended fiber will lead to the worse properties of the products.

Preparation of Immobilized ε-Polylysine PET Nonwoven Fabrics and Antibacterial Activity Evaluation

A novel antibacterial material （L-PET） was prepared by immobilizing ε-polylysine on polyethylene terephthalate （PET） nonwoven fabrics. Surface modifications of the fabric were performed by using a chemical modification procedure where carboxyl groups were prepared on the PET surface, a coupling agent was grafted, and the ε-polylysine was immobilized. Scanning electron microscopy （SEM） was used to analyze the surface morphology of the fabrics, while the toluidine blue method and X-ray photoelectron spectroscopy （XPS） were used to evaluate the grafting densities. The antibacterial activities of the L-PET were investigated by using the shaking-flask method. The electron micrographs showed that the surface of the blank PET and the modified fabrics did not change. The results of XPS analysis confirmed that ε-polylysine was successfully grafted onto the surface of PET. The results of the antibacterial experiments showed that L-PET fabrics had excellent antibacterial activity against Escherichia coli and Staphylococcus aureus, and that L-PET fabrics were stable in storage for at least two years.