Effects of low melting point metals(Ga,In,Sn) on hydrolysis properties of aluminum alloys

Low melting point metals（Ga, In, Sn） as alloy elements were used to prepare Al-In-Sn and Al-Ga-In-Sn alloys through mechanical ball milling method. The effects of mass ratio of In to Sn and Ga content on the hydrolysis properties of aluminum alloys were investigated. X-ray diffraction（XRD） and scanning electron microscopy（SEM） with energy disperse spectroscopy（EDS） were used to analyze the compositions and morphologies of the obtained Al alloys. The results show that the phase compositions of Al-In-Sn ternary alloys are Al and two intermetallic compounds, In3 Sn and In Sn4. All Al-In-Sn ternary alloys exhibit poor hydrolysis activity at room temperature. Al-In-Sn alloy with the mass ratio of In to Sn equaling 1：4 has the highest hydrogen yield. After Ga is introduced to the ternary alloys, the hydrolysis activity of aluminum alloys at room temperature is greatly improved. It is speculated that the addition of Ga element promotes the formation of defects inside the Al alloys and Ga-In3Sn-In Sn4 eutectic alloys on the alloys surface. Al atoms can be dissolved in this eutectic phase and become the active spots during the hydrolysis process. The small size and uniform distribution of this eutectic phase may be responsible for the enhancement of hydrolysis activity.

Alkaline leaching of metal melting industry wastes and separation of zinc and lead in the leach solution

In this work, a thorough examinations on the extractability of zinc and lead present in the steelmaking dusts using alkaline leaching process and the effectiveness of the zinc and lead separation in the resultant leaching solutions using sulfide precipitation method were made. It was found that only about 53% of zinc and over 70% of the lead could be leached out of the dusts, while the other 47% of zinc and 30% of lead were left in the leaching residues. The zinc and lead in the resultant leaching solution can be effectively and selectively separated. When the weight ratio of sodium sulfide (M.W. = 222-240) to Pb was kept at 1.8, the lead in the solution could be precipitated out quantitatively while all the zinc was remained in the solution. The zinc left in the solution can be further recovered by the addition of extra sodium sulfide with a weight ratio of sodium sulfide to the zinc over 2.6. The resultant filtrate can be recycled to the leaching of dust in the next leaching process.

Rheology in Processing of in Situ Composites of Polypropylene and Low Melting Poing Metals

The low melting point metallic tin powder or alloy of tin and lead was blended with polypropylene. A kind of in situ composite has been prepared. The variations of torque were studied when the composites were mixed in Haake torque rheogeniometer. By way of capillary extrusion, effects upon rheology of the in situ composites of the low melting point metals (LMPM) and coupling agent for their different variety and content, were investigated. From flow curves, the results indicate that in situ composites mixed with the LMPM are a kind of pseudoplastic fluid. If the LMPM were melted, the higher the content of the LMPM, the lower apparent viscosity of composites. Meanwhile, when the coupling agent is added into composites , the viscosity of composite will go up first and drop then. This shows that the LMPM have a promoter flow action on the polypropylene.

DISPERSION AND IN SITU FORMED FIBER OF LOW MELTING POINT METALS IN POLYMER

The dispersion mechanism of low melting point metal (LMPM) particles in polymers was studied using Cox dilute emulsion model. The critical destruction shear stress sigma of LMPM droplets is sigma greater than 2 v/d. When sigma is small, LMPM droplets were dispersed and deformed ellipsoidal or bar droplets whose orientation direction is always at an angle of 45 degree with the direction of shear rate. When sigma is very big and droplets are very fine, polymer melt elasticity behavior and big boundary tension between a polymer melt and LMPM droplets make further fining LMPM droplets become more difficult. Therefore, LMPM droplets produce tensile flow and form LMPM microfibrils in situ in polymer melt. SEM photographs have shown the results predicted using dilute emulsion model. (Author abstract) 7 Refs.

Simulation of electro-slag re-melting process of 120t large ingot for nuclear power station and its application

Further research on metallic materials for the super critical rotator and the main pipe line of a nuclear power station is very important for developing the nuclear power industry. In this study, the mathematical model for 120 t large ingot was established, and the computer program ESR3D was developed to simulate the whole electro-slag re-melting (ESR) process. This includes the electrode melting, metallic droplet falling, metal pool forming, metal pool and slag pool rising and moving, installation of top crystallizer, ingot solidifying, etc. The simulated average melting rate of the electrode was in good agreement with that in practical production. The optimized parameters were used to produce 80-120 t large ingots, and the quality of the ingots satisfied the specifications of nuclear power and the super critical generating unit.

APPLICABILITY OF THE MASS ACTION LAW IN COMBINATION WITH THE COEXISTENCE THEORY OF METALLIC MELTS INVOLVING COMPOUND TO BINARY METALLIC MELTS

Based on the atomicity and molecularity as well as the consistency ofthermodynamic properties and activities of metallic melts with their structures, the coexistencetheory of metallic melts structure involving compound has been suggested. According to this theory,the calculating models of mass action concentrations for different binary metallic melts have beenformulated. The calculated mass action concentrations agree well with corresponding measuredactivities, which confirms that the suggested theory can reflect the structural characteristics ofmetallic melts involving compound and that the mass action law is widely applicable to this kind ofmetallic melts.

Nucleation in Metallic Melt on the Ground and under Elevated Gravity

The expressions for nucleation rate in metallic melt on the ground and under elevated gravity have been derived theoretically and the effects of gravity and elevated gravity on nucleation rate have been discussed. A comparison of nucleation rate under microgravity with those on the ground and under elevated gravity has also been made

ANNEXATION OF TWO KINDS OF SOLUTION IN BINARY METALLIC MELTS

After investigation on the thermodynamic properties of a small number of binarymetallic melts, the structural units of which cannot be wholly determined by the cor-responding phase diagrams, it was found that they can be determined by the principleof annexation of two kinds of solutions in binary metallic melts. According to theprinciple of annexation, calculating models of mass action concentrations for severalbinary metallic melts have been formulated. The calculated results agree well withpractice, showing that this principle is a reliable basis for determination of the struc-tural units for some binary metallic melts.

Thermodynamic properties and mixing thermodynamic parameters of binary homogeneous metallic melts

After the investigation on the thermodynamic properties and mixingthermodynamic parameters of binary homogeneous metallic melts involving compound, peritectic as wellas solid solution, it was found that the equations of mixing free energy DELTA G^m and excess freeenergy DELTA G^(XS) of them can he expressed by the following equations: DELTA G^m = SIGMA x [SIGMAN_i DELTA G_I^(THETA) + RT(SIGMA N_j ln N_j + SIGMA N_i ln N_i )] and DELTA G^(XS) = DELTA G^m -RT(a ln a + b ln b), respectively.

INFILTRATION KINETICS MODEL OF LIQUID METAL INTO A FIBROUS PREFORM IN CENTRIFUGAL ACCELERATING FIELD

The infiltration kinetics of the metal melt into a fibrous preform in centrifugal accelerating field is analyzed on the basis of Darcy's law and the assumption that the fibrous preform is treated as 'bundle of capillaries' The critical rotating speed is analyzed with the established model The influences of the metal melt mass,the rotating speed of the equipment,the casting height, the original outer radius of the metal melt and the fibrous volume fraction in fibrous preform on infilatration are studied The results show that the critical rotating speed is dependent on critical pressure, casting height, metal melt mass and the character of fibrous preform With the increase in the metal melt mass, rotating speed of the equipment and original outer radius of the metal melt, or the decrease in casting height and fibrous volume fraction in fibrous of the metal melt,or the decrease in casting height and fibrous volume fraction in fibrous preform,infiltration of metal melt for fibrous preform becomes easier.

Calculation Models of Mass Action Concentrations for Metallic Melts Involving Monotectic

Based on the phase diagrams, measured activities as well asDeltaG(m) and DeltaG(xs), calculating models of mass action concentrations for metallic melts involving monotectic have been formulated. The calculated results agree with practice on the whole, showing that the models deduced generally can reflect the structural characteristics of these melts. The metastable compounds formed in the melts are of the types A(2)B(3), AB(2), A(2)B(3) or AB and A(2)B(3)+AB etc..

PROMOTER FLOW ACTION OF SOLID-STATE LOW MELT POINT METAL ON THE POLYPROPYLENE

With the aid of a slip-disentanglemnt theory, a rheological equation has been deduced about the composite system of solid-state low melting point metal and polymer. By measuring some rheological properties of the composite system composed of low melt point metal and polypropylene (LMPM/PP), the results show that LMPM has a promoter flow action upon PP when using a small amount of LMPM and, if some coupled agents are added, the promoter flow action will be remarkable. Moreover, while LMPM being added into the composite, the temperature sensitivity of system will go rip. This indicates that the system's viscosity will drop further if its temperature is increased.

General equation describing viscosity of metallic melts under horizontal magnetic field

Viscosities of pure Ga, Ga80Ni20, and Ga80Cr20 metallic melts under a horizontal magnetic field were investigated by a torsional oscillation viscometer. A mathematical physical model was established to quantitatively describe the viscosity of single and binary metallic melts under a horizontal magnetic field. The relationship between the viscosity and the electrical resistivity under the horizontal magnetic field was studied, which can be described as（η＋2H/πΩb2）（ηB is the viscosity under the horizontal magnetic field, ηis the viscosity without the magnetic field, H is the height of the sample, Ω is the electrical resistivity, and B is the intensity of magnetic field）. The viscosity under the horizontal magnetic field is proportional to the square of the intensity of the magnetic field, which is in very good agreement with the experimental results. In addition, the proportionality coefficient of ηB and quadratic B, which is related to the electrical resistivity, conforms to the law established that increasing the temperature of the completely mixed melts is accompanied by an increase of the electrical resistivity. We can predict the viscosity of metallic melts under magnetic field by measuring the electrical resistivity based on our equation, and vice versa. This discovery is important for understanding condensed-matter physics under external magnetic field.

High-precision nuclear magnetic resonance probe suitable for in situ studies of high-temperature metallic melts

High-temperature nuclear magnetic resonance(NMR)has proven to be very useful for detecting the temperatureinduced structural evolution and dynamics in melts.However,the sensitivity and precision of high-temperature NMR probes are limited.Here we report a sensitive and stable high-temperature NMR probe based on laser-heating,suitable for in situ studies of metallic melts,which can work stably at the temperature of up to 2000 K.In our design,a well-designed optical path and the use of a water-cooled copper radio-frequency(RF)coil significantly optimize the signal-to-noise ratio(S/NR)at high temperatures.Additionally,a precise temperature controlling system with an error of less than±1 K has been designed.After temperature calibration,the temperature measurement error is controlled within±2 K.As a performance testing,^(27)Al NMR spectra are measured in Zr-based metallic glass-forming liquid in situ.Results show that the S/NR reaches 45 within 90 s even when the sample's temperature is up to 1500 K and that the isothermal signal drift is better than0.001 ppm per hour.This high-temperature NMR probe can be used to clarify some highly debated issues about metallic liquids,such as glass transition and liquid-liquid transition.

Mathematical Viscosity Models for Ternary Metallic and Silicate Melts

The mathematical viscosity models for metallic melts were discussed. The experimental data of Ag-Au-Cu systems were used to verify the models based on Chou′s general geometric thermodynamic model and the calculated results are consistent with the reported experimental data. A new model predicting the viscosity of multi-component silicate melts was established. The CaO-MnO-SiO 2,CaO-FeO-SiO 2 and FeO-MnO-SiO 2 silicate slag systems were used to verify the model.

Fusion Equation of Metals

An expression of initial slope of melting curve of pure metals was obtained as follows: (dT_m/dP)_o=T_(mo)/c, where c=1.09 (N_(at))^(5/3)z^(-1/3), the unit of c is GPa, N_(at) is the atomic concentra- tion (in 10^(28) m^(-3)), z is the valence, T_(mo) is the melting temperature (in k) of metal under one atmosphere. The calculated results for thirty-one metals agree well with experiments. It has also been proved that by using the free electron model of melting, the fusion equation of metals is Simon equation (T_m/T_(mo))q=1+(p/d). Two parameters q and d, which have to fit with experiments in Simon's empirical equation, now can be predicted theoretically, e.g. for Mg, giving q=1.56, d=7.88GPa, the calculated melting curve in a fairly wide pressure range (0～60GPa) is shown to be close to the experimental one.

Liquid phase 3D printing for quickly manufacturing conductive metal objects with low melting point alloy ink

Conventional 3D metal printings are generally time-consuming as well as lacking of high performance printable inks.From an alternative way,here we proposed the method of liquid phase 3D printing for quickly making conductive metal objects.Through introducing metal alloys whose melting point is slightly above room temperature as printing inks,several representative structures spanning from one,two and three dimension to more complex patterns were demonstrated to be quickly fabricated.Compared with the air-cooling in a conventional 3D printing,the liquid-phase-manufacturing offers a much higher cooling rate and thus significantly improves the speed in fabricating the target metal objects.This unique strategy also efficiently prevents the liquid metal inks from air oxidation,which is hard to avoid otherwise in an ordinary 3D printing.The key physical factors(such as properties of the cooling fluid,air pressure within the syringe barrel and needle diameter,types and properties of the printing ink)and several interesting intermediate fluids interaction phenomena between liquid metal and conventional cooling fluids such as water or ethanol,which evidently affecting the printing quality,were disclosed.In addition,a basic route to make future liquid phase 3D printer incorporated with both syringe pump and needle arrays was also suggested.The liquid phase 3D printing,which owns potential values not available in a conventional method,opens an efficient way for quickly making conductive metal objects in the coming time.

RECRYSTALLIZATION IN A SPINODAL Cu Ni Fe ALLOY

The interaction of spinodal decomposition and recrystallization process, and the characteristic of recrystallization in Cu-Ni-Fe alloy aged at different temperatures after solution-treatment and cold rolling have been studied by structural analysis and Vickers hardness test. It has shown that the recrystallization of spinodal Cu -Ni-Fe alloy might be divided into 2 types: spinodal decomposition, recovery and recrystallization of two-phase microstructure take place in the deformed alloy aged below the spinodal temperature; while recrystallization of single-phase microstructure and growth of fully-recrystallized grains take place in the deformed alloy aged above the spinodal temperature. The deformed alloy aged below the spinodal temperature recrystallizes in cellular morphology.

Calculating Models of Mass Action Concentrations for Ni-Mn and Co-Mn Melts and Optimization of Their Thermodynamic Parameters

According to phase diagrams, measured activities as well as the coexistence theory of motallic melts structure involving compound formation, the calculating models of mass action concentrations for Ni-Mn and Co-Mn melts are formulated and their thermodynamic parameters are optimized. As a result, the calculated mass action concentrations agree well with the corresponding measured activities, showing that these models can reflect the structural characteristics of both Ni-Mn and Co-Mn melts.

The Flow of Liquid Metal in the MHD-Stirrer for Cylindrical Moulds

We study the operation of the MHD stirrer in a cylindrical channel with a liquid metal based on the results of experiments and 3D numerical simulations.The investigations described in this paper are focused on electromagnetic and hydrodynamic processes.We studied the forces acting on cylinders of different height placed inside the stirrer and calculated the intensity of electromagnetic forces as a function of the value and fiequency of the feeding current. Experimental investigations of the velocity field and its oscillations in a cylindrical crucible filled with a gallium alloy were performed using ultrasonic Doppler velocimeter measurements.