Corrosion can be very harmful to the service life and several properties of reinforced concrete structures.The metal magnetic memory(MMM)method,as a newly developed spontaneous magnetic flux leakage(SMFL)non-destructi...Corrosion can be very harmful to the service life and several properties of reinforced concrete structures.The metal magnetic memory(MMM)method,as a newly developed spontaneous magnetic flux leakage(SMFL)non-destructive testing(NDT)technique,is considered a potentially viable method for detecting corrosion damage in reinforced concrete members.To this end,in this paper,the indoor electrochemical method was employed to accelerate the corrosion of outsourced concrete specimens with different steel bar diameters,and the normal components Bz and its gradient of the SMFL fields on the specimen surfaces were investigated based on the metal magnetic memory(MMM)method.The experimental results showed that the SMFL experimental Bz curves are consistent with the analytical results of the theoretical model.Furthermore,the crest-to-trough behavior on the Bz signal curve and its zero-point gradient spacing can more accurately indicate the corroded area’s extent.Then,a magnetic characteristic parameter W based on a large amount of experimental data was established to characterize the degree of corrosion of the steel bars.The magnetic characteristic parameter W is linearly related to the maximum cross-sectional area loss rateof the corroded reinforcement.This paper will lay the foundation for future research on corrosion detection of reinforced concrete structures based on the MMM method and provide a feasible way for non-destructive detection of corrosion independent of the influence of reinforcement diameter and magnetization history.展开更多
Electric-field control of perpendicular magnetic anisotropy(PMA) is a feasible way to manipulate perpendicular magnetization,which is of great importance for realizing energy-efficient spintronics.Here,we propose a no...Electric-field control of perpendicular magnetic anisotropy(PMA) is a feasible way to manipulate perpendicular magnetization,which is of great importance for realizing energy-efficient spintronics.Here,we propose a novel approach to accomplish this task at room temperature by resistive switching(RS) via electrochemical metallization(ECM) in a device with the stack of Si/SiO_(2)/Ta/Pt/Ag/Mn-doped ZnO(MZO)/Pt/Co/Pt/ITO.By applying certain voltages,the device could be set at high-resistance-state(HRS) and low-resistance-state(LRS),accompanied with a larger and a smaller coercivity(H_(C)),respectively,which demonstrates a nonvolatile E-field control of PMA.Based on our previous studies and the present control experiments,the electric modulation of PMA can be briefly explained as follows.At LRS,the Ag conductive filaments form and pass through the entire MZO layer and finally reach the Pt/Co/Pt sandwich,leading to weakening of PMA and reduction of H_(C).In contrast,at HRS,most of the Ag filaments dissolve and leave away from the Pt/Co/Pt sandwich,causing partial recovery of PMA and an increase of H_(C).This work provides a new clue to designing low-power spintronic devices based on PMA films.展开更多
In order to investigate the physical mechanism of metal magnetic memory testing, both the influences of earth magnetic field and applied stress on magnetic domain structure were discussed. Static tension and fatigue t...In order to investigate the physical mechanism of metal magnetic memory testing, both the influences of earth magnetic field and applied stress on magnetic domain structure were discussed. Static tension and fatigue tests for low carbon steel plate specimens were carried out on hydraulic servo testing machine of MTS810 type and magnetic signals were measured during the processes by the type of EMS-2003 instrument. The results indicate that the initial magnetic signals of specimens are different before loading. The magnetic signals curves are transformed from initial random to regular pattern due to the effect of two types of loads. However, the shape and distribution of magnetic signal curves in the elastic region are different from that of plastic region in tension test. While in fatigue test those magnetic signals curves corresponding to different cycles are similar. The H_p(y) value of magnetic signals on the fracture zone increases dramatically at the breaking transient time and positive-negative magnetic poles occur on the two parts of fracture zone.展开更多
The correlation between the stress concentration and the spontaneous magnetic signals of metal magnetic memory(MMM) was investigated via tensile tests. Sheet specimens of the Q235 steel were machined into standard bar...The correlation between the stress concentration and the spontaneous magnetic signals of metal magnetic memory(MMM) was investigated via tensile tests. Sheet specimens of the Q235 steel were machined into standard bars with rectangular holes to obtain various stress concentration factors. The tangential component Hp(x) of MMM signals and its related magnetic characteristic parameters throughout the loading process were presented and analyzed. It is found that the tangential component Hp(x) is sensitive to the abnormal magnetic changes caused by the local stress concentration in the defect area. The minimum magnetic field is positively correlated to the magnitude of the load and the distance from the notch. The tangential magnetic stress concentration factor presents good numerical stability during the entire loading process, and can be used to evaluate the stress concentration factor. The results obtained will be a complement to the MMM technique.展开更多
Tension-compression fatigue test was performed on 0.45% C steel specimens.Normal and tangential components of magnetic memory testing signals,Hp(y) and Hp(x) signals,with their characteristics,K of Hp(y) and Hp(x)M of...Tension-compression fatigue test was performed on 0.45% C steel specimens.Normal and tangential components of magnetic memory testing signals,Hp(y) and Hp(x) signals,with their characteristics,K of Hp(y) and Hp(x)M of Hp(x),throughout the fatigue process were presented and analyzed.Abnormal peaks of Hp(y) and peak of Hp(x) reversed after loading; Hp(y) curves rotated clockwise and Hp(x) curves elevated significantly with the increase of fatigue cycle number at the first a few fatigue cycles,both Hp(y) and Hp(x) curves were stable after that,the amplitude of abnormal peaks of Hp(y) and peak value of Hp(x) increased more quickly after fatigue crack initiation.Abnormal peaks of Hp(y) and peak of Hp(x) at the notch reversed again after failure.The characteristics were found to exhibit consistent tendency in the whole fatigue life and behave differently in different stages of fatigue.In initial and crack developing stages,the characteristics increased significantly due to dislocations increase and crack propagation,respectively.In stable stage,the characteristics remained constant as a result of dislocation blocking,K value ranged from 20 to 30 A/(m·mm)-1,and Hp(x)M ranged from 270 to 300 A/m under the test parameters in this work.After failure,both abnormal peaks of Hp(y) and peak of Hp(x) reversed,K value was 133 A/(m·mm)-1 and Hp(x)M was-640 A/m.The results indicate that the characteristics of Hp(y) and Hp(x) signals were related to the accumulation of fatigue,so it is feasible and applicable to monitor fatigue damage of ferromagnetic components using metal magnetic memory testing(MMMT).展开更多
In order to propel the development of metal magnetic memory (MMM) technique in fatigue damage detection, the Jiles-Atherton model (J-A model) was modified to describe MMM mechanism in elastic stress stage. A serie...In order to propel the development of metal magnetic memory (MMM) technique in fatigue damage detection, the Jiles-Atherton model (J-A model) was modified to describe MMM mechanism in elastic stress stage. A series of rotating bending fatigue experiments were conducted to study the stress-magnetization relationship and verify the correctness of modified J-A model. In MMM detection, the magnetization of material irreversibly approaches to the local equilibrium state Mo instead of global equilibrium state M^n under cyclic stress, and the M0-a curves are loops around the Mar,-a curve. The modified J-A model is constructed by replacing M~ in J-A model with M0, and it can describe the magnetomechanical effect well at low external magnetic field. In the rotating bending fatigue experiments, the MMM field distribution in normal direction around cylinder specimen is similar to the stress distribution, and the calculation result of model coincides with experiment result after some necessary modifications. The MMM field variation with time at a certain point in fatigue process is divided into three stages with the variation of stable stress-stain hysteresis loop, and the calculation results of model can explain not only the three stages of MMM field changes, but also the different change laws when the applied magnetic field and initial magnetic field are different. The MMM field distribution in normal direction along specimen axis reflects stress concentration effect at artificial defect, and the magnetic signal fluctuates around the defect at late fatigue stage. The calculation results coincide with the initial MMM principle and can explain signal fluctuates around the defect. The modified J-A model can explain experiment results well, and it is fit for MMM field characterization.展开更多
Tensile fatigue tests were designed to study the relation between the tangential magnetic memory signal and dislocations. According to experimental results, in the early stage of fatigue, the magnetic signal and the d...Tensile fatigue tests were designed to study the relation between the tangential magnetic memory signal and dislocations. According to experimental results, in the early stage of fatigue, the magnetic signal and the dislocation density rapidly increase; while in the middle stage, the magnetic signal gradually increases, the dislocation density remains steady, and only the dislocation structure develops. On the other hand, in the later stage, the magnetic signal once again increases rapidly, the dislocation structure continues to develop, and microscopic cracks are formed. Analysis reveals that the dislocations block the movement of the domain wall, and the area of dislocation accumulation thus becomes an internal magnetic source and scatters a field outward. In addition, the magnetic memory field strengthens with increasing dislocation density and complexity of the dislocation structure. Accordingly, the dislocation pinning factor related with the dislocation density and the dislocation structure has been proposed to characterize the effect of dislocations on the magnetic memory signal. The magnetic signal strengthens with an increase in the dislocation pinning factor.展开更多
In order to investigate the regularity of metal magnetic signals of ferromagnetic materials under the effect of applied load, the static tensile test of Q235 steel and 18CrNiWA steel plate specimens were conducted and...In order to investigate the regularity of metal magnetic signals of ferromagnetic materials under the effect of applied load, the static tensile test of Q235 steel and 18CrNiWA steel plate specimens were conducted and metal magnetic memory signals of specimens were measured during the test process. The influencing factors of metal magnetic memory signals and the relationship between axial applied load and signals were analyzed. The fracture and microstructure of the specimens were observed. The results show that the magnetic signals corresponding to the measured points change linearly approximately with increasing axial load. The microstructure of Q235 steel is ferrite and perlite, whereas that of 18CrNiWA steel is bainite and low-carbon martensite. The fracture of these two kinds of specimens is ductile rupture; carbon content of specimen materials and dislocation glide give much contribution to the characteristics of magnetic curves.展开更多
Metal magnetic memory(MMM) testing has been widely used to detect welded joints. However, load levels, environmental magnetic field, and measurement noises make the MMM data dispersive and bring difficulty to quanti...Metal magnetic memory(MMM) testing has been widely used to detect welded joints. However, load levels, environmental magnetic field, and measurement noises make the MMM data dispersive and bring difficulty to quantitative evaluation. In order to promote the development of quantitative MMM reliability assessment, a new MMM model is presented for welded joints. Steel Q235 welded specimens are tested along the longitudinal and horizontal lines by TSC-2M-8 instrument in the tensile fatigue experiments. The X-ray testing is carried out synchronously to verify the MMM results. It is found that MMM testing can detect the hidden crack earlier than X-ray testing. Moreover, the MMM gradient vector sum K_(vs) is sensitive to the damage degree, especially at early and hidden damage stages. Considering the dispersion of MMM data, the K_(vs) statistical law is investigated, which shows that K_(vs) obeys Gaussian distribution. So K_(vs) is the suitable MMM parameter to establish reliability model of welded joints. At last, the original quantitative MMM reliability model is first presented based on the improved stress strength interference theory. It is shown that the reliability degree R gradually decreases with the decreasing of the residual life ratio T, and the maximal error between prediction reliability degree R_1 and verification reliability degree R_2 is 9.15%. This presented method provides a novel tool of reliability testing and evaluating in practical engineering for welded joints.展开更多
Feature extraction and selection from signals is a key issue for metal magnetic memory testing technique. In order to realize the classification of metal magnetic memory signals of welding defects, four fractal analys...Feature extraction and selection from signals is a key issue for metal magnetic memory testing technique. In order to realize the classification of metal magnetic memory signals of welding defects, four fractal analysis methods, such as box- counting, detrended fluctuation, minimal cover and rescaled-range analysis, were used to extract the feature signal after the original metal magnet memory signal was de-noising and differential processing, then the Karhunen-Lo^e transformation was adopted as classification tool to identify the defect signals. The result shows that this study can provide an efficient classification method for metal magnetic memory signal of welding defects.展开更多
Influences of inspecting time-interval and location on varying behavior of metal magnetic memory (MMM) signals of defects were studied. Different areas in two precracked weldments were inspected at different time-inte...Influences of inspecting time-interval and location on varying behavior of metal magnetic memory (MMM) signals of defects were studied. Different areas in two precracked weldments were inspected at different time-intervals by type TSC-1M-4 stress-concentration magnetic inspector to obtain MMM signals. Mechanisms of MMM signals varying behavior with inspecting time and space were analyzed and discussed respectively. It is found that MMM signals don't change with inspecting time-interval, since stress field and magnetic leakage field maintain unchanged at any time after welding. On the other hand, MMM signals differ greatly for different inspecting locations, because stress field and magnetic leakage field are unevenly distributed in defective ferromagnetic materials.展开更多
Static tensile test and tensile-tensile fatigue test of medium carbon steel sheet specimens with surface crack precut were performed on MTS810 hydraulic testing machine to clear the meaning of the point of Hp(y) value...Static tensile test and tensile-tensile fatigue test of medium carbon steel sheet specimens with surface crack precut were performed on MTS810 hydraulic testing machine to clear the meaning of the point of Hp(y) value zero. Magnetic memory signals were measured during the test process. The results show that only one point of Hp(y) zero value exists in all measured magnetic signal curves during the loading process, which should be a sign of intersection of positive-negative magnetic poles after magnetic ordered state appears and does not indicate the position of surface crack precut. The analysis shows that the surface crack precut can not interrupt the magnetic ordered state occurred during the test completely, hence its Hp(y) value is not zero. However, the crack extending to a penetrated defect at the instant of specimen′s fracture leads to the discontinuance of magnetic ordered state.展开更多
Detecting stress concentration, especially critical stress state leading to structure damage or failure, is one of the most important tasks of equipment diagnosis. Metal magnetic memory technique needs further researc...Detecting stress concentration, especially critical stress state leading to structure damage or failure, is one of the most important tasks of equipment diagnosis. Metal magnetic memory technique needs further research to evaluate stress concentration quantitatively due to ambiguous physical mechanism, though it has potential to detect early defects in ferromagnetic materials. Mild Q235 steel defective specimens in demagnetization state were loaded in tension up to visible necking, with magnetic memory signals measurement made at increasing stress levels. Magnetic signals varied greatly under first several loadings and subsequently tended to stability in the elastic region, which showed that the magnetization always approaches the anhysteretic magnetization curve and was explained by the theory of magnetomechanical effect. In the plastic stage, an abnormal wave occurred in the stress concentration zone and its height value was sensitive to plastic deformation levels and dependent on the distance between the probe and defect, in accordance with the simulation results based on the magnetic dipole model. Different magnetic signal characteristics in the elastic-plastic region indicate that the magnetic memory technique can identify macroyielding and early damage, which is of profound significance for ensuring safe operation of equipment in service.展开更多
In order to eliminate noise interference of metal magnetic memory signal in early diagnosis of stress concentration zones and metal defects, the empirical mode decomposition method combined with the magnetic field gra...In order to eliminate noise interference of metal magnetic memory signal in early diagnosis of stress concentration zones and metal defects, the empirical mode decomposition method combined with the magnetic field gradient characteristic was proposed. A compressive force periodically acting upon a casing pipe led to appreciable deformation, and magnetic signals were measured by a magnetic indicator TSC-1M-4. The raw magnetic memory signal was first decomposed into different intrinsic mode functions and a residue, and the magnetic field gradient distribution of the subsequent reconstructed signal was obtained. The experimental results show that the gradient around 350 mm represents the maximum value ignoring the marginal effect, and there is a good correlation between the real maximum field gradient and the stress concentration zone. The wavelet transform associated with envelop analysis also exhibits this gradient characteristic, indicating that the proposed method is effective for early identifying critical zones.展开更多
The effects of microamount additions of RE (Tb, Sm) on martensitic transition, the magnetic-field-induced strain and the bending strength of highly textured polycrystalline Ni_(48)Mn_(33)Ga_(19) alloy were investigate...The effects of microamount additions of RE (Tb, Sm) on martensitic transition, the magnetic-field-induced strain and the bending strength of highly textured polycrystalline Ni_(48)Mn_(33)Ga_(19) alloy were investigated. The experimental results show that the addition of RE elements decreases the martensitic transformation temperature and the Curie temperature. But the bending strength of Ni-Mn-Ga-RE (RE=Tb, Sm) alloys increases remarkably because of the grain refinement. As a result, Ni-Mn-Ga-RE alloys will be applied practically with higher reliability and stability due to favorable plasticity and toughness. In addition, the replacement of small amounts Ga by Tb or Sm decreases the magnetic-field-induced strain of the alloys at room temperature.展开更多
Metal magnetic memory (MMM) signals are difficult to be analyzed due to noise interfer- ence, which limits its practical engineering application. A method of improving the magnetic signals is proposed in this paper ...Metal magnetic memory (MMM) signals are difficult to be analyzed due to noise interfer- ence, which limits its practical engineering application. A method of improving the magnetic signals is proposed in this paper by placing the excitation device which generates a weak external magnetic field about 100 A/re. The effect of the external magnetic field on the magnetic signals is studied using both finite element method (FEM) and uniaxial tensile tests. Comparison of the test data with the simulation ones of stress-magnetic coupling shows that the magnetic signals are strengthened and the measurement sensitivity of the detection system is greatly improved through the external magnetic excitation. Moreover, the FEM result has a good agreement with the testing results of No. 20 steel plate. The proposed method has laid a foundation for further practical engineering application.展开更多
To investigate the influence of stress alone on the stray field signals of ferromagnetic materials,the static tensile tests of 0.45%C steel and 45CrNiMoVA steel flat-shaped specimens were performed on an MTS810 hydrau...To investigate the influence of stress alone on the stray field signals of ferromagnetic materials,the static tensile tests of 0.45%C steel and 45CrNiMoVA steel flat-shaped specimens were performed on an MTS810 hydraulic testing machine. Hp(y) signals,the normal component of spontaneous stray field,were measured during the testing process by an EMS-2003 metal magnetic memory diagnostic apparatus cooperated with a non-magnetic electric control displacement instrument. Fracture and microstructure were observed by a scanning electronic microscope and a transmission electron microscope,respectively. The relationships between axial applied stress or residual stress measured by X-ray diffraction method and Hp(y) were analyzed. The results indicate that some regular pattern of the magnetic curve is displayed only between applied stress and stray field signals. The magnetic ordering process stops due to dislocation pinning magnetic domain structure,and Hp(y) value unvaried nearly with applied load increasing in the plastic deformation stage.展开更多
文摘Corrosion can be very harmful to the service life and several properties of reinforced concrete structures.The metal magnetic memory(MMM)method,as a newly developed spontaneous magnetic flux leakage(SMFL)non-destructive testing(NDT)technique,is considered a potentially viable method for detecting corrosion damage in reinforced concrete members.To this end,in this paper,the indoor electrochemical method was employed to accelerate the corrosion of outsourced concrete specimens with different steel bar diameters,and the normal components Bz and its gradient of the SMFL fields on the specimen surfaces were investigated based on the metal magnetic memory(MMM)method.The experimental results showed that the SMFL experimental Bz curves are consistent with the analytical results of the theoretical model.Furthermore,the crest-to-trough behavior on the Bz signal curve and its zero-point gradient spacing can more accurately indicate the corroded area’s extent.Then,a magnetic characteristic parameter W based on a large amount of experimental data was established to characterize the degree of corrosion of the steel bars.The magnetic characteristic parameter W is linearly related to the maximum cross-sectional area loss rateof the corroded reinforcement.This paper will lay the foundation for future research on corrosion detection of reinforced concrete structures based on the MMM method and provide a feasible way for non-destructive detection of corrosion independent of the influence of reinforcement diameter and magnetization history.
基金Project supported by the National Key Research and Development Program of China (Grant No. 2022YFA1403602)the National Natural Science Foundation of China (Grant Nos. 51971109, 52025012, and 52001169)。
文摘Electric-field control of perpendicular magnetic anisotropy(PMA) is a feasible way to manipulate perpendicular magnetization,which is of great importance for realizing energy-efficient spintronics.Here,we propose a novel approach to accomplish this task at room temperature by resistive switching(RS) via electrochemical metallization(ECM) in a device with the stack of Si/SiO_(2)/Ta/Pt/Ag/Mn-doped ZnO(MZO)/Pt/Co/Pt/ITO.By applying certain voltages,the device could be set at high-resistance-state(HRS) and low-resistance-state(LRS),accompanied with a larger and a smaller coercivity(H_(C)),respectively,which demonstrates a nonvolatile E-field control of PMA.Based on our previous studies and the present control experiments,the electric modulation of PMA can be briefly explained as follows.At LRS,the Ag conductive filaments form and pass through the entire MZO layer and finally reach the Pt/Co/Pt sandwich,leading to weakening of PMA and reduction of H_(C).In contrast,at HRS,most of the Ag filaments dissolve and leave away from the Pt/Co/Pt sandwich,causing partial recovery of PMA and an increase of H_(C).This work provides a new clue to designing low-power spintronic devices based on PMA films.
文摘In order to investigate the physical mechanism of metal magnetic memory testing, both the influences of earth magnetic field and applied stress on magnetic domain structure were discussed. Static tension and fatigue tests for low carbon steel plate specimens were carried out on hydraulic servo testing machine of MTS810 type and magnetic signals were measured during the processes by the type of EMS-2003 instrument. The results indicate that the initial magnetic signals of specimens are different before loading. The magnetic signals curves are transformed from initial random to regular pattern due to the effect of two types of loads. However, the shape and distribution of magnetic signal curves in the elastic region are different from that of plastic region in tension test. While in fatigue test those magnetic signals curves corresponding to different cycles are similar. The H_p(y) value of magnetic signals on the fracture zone increases dramatically at the breaking transient time and positive-negative magnetic poles occur on the two parts of fracture zone.
基金Funded by the Zhejiang Provincial Natural Science Foundation of China(LZ12E08003)the Fundamental Research Funds for the Central Universities,China(2015QNA4028)
文摘The correlation between the stress concentration and the spontaneous magnetic signals of metal magnetic memory(MMM) was investigated via tensile tests. Sheet specimens of the Q235 steel were machined into standard bars with rectangular holes to obtain various stress concentration factors. The tangential component Hp(x) of MMM signals and its related magnetic characteristic parameters throughout the loading process were presented and analyzed. It is found that the tangential component Hp(x) is sensitive to the abnormal magnetic changes caused by the local stress concentration in the defect area. The minimum magnetic field is positively correlated to the magnitude of the load and the distance from the notch. The tangential magnetic stress concentration factor presents good numerical stability during the entire loading process, and can be used to evaluate the stress concentration factor. The results obtained will be a complement to the MMM technique.
基金Projects(50975283,50975287)supported by the National Natural Science Foundation of ChinaProject(2011CB013401)supported by the National Basic Research Program,China
文摘Tension-compression fatigue test was performed on 0.45% C steel specimens.Normal and tangential components of magnetic memory testing signals,Hp(y) and Hp(x) signals,with their characteristics,K of Hp(y) and Hp(x)M of Hp(x),throughout the fatigue process were presented and analyzed.Abnormal peaks of Hp(y) and peak of Hp(x) reversed after loading; Hp(y) curves rotated clockwise and Hp(x) curves elevated significantly with the increase of fatigue cycle number at the first a few fatigue cycles,both Hp(y) and Hp(x) curves were stable after that,the amplitude of abnormal peaks of Hp(y) and peak value of Hp(x) increased more quickly after fatigue crack initiation.Abnormal peaks of Hp(y) and peak of Hp(x) at the notch reversed again after failure.The characteristics were found to exhibit consistent tendency in the whole fatigue life and behave differently in different stages of fatigue.In initial and crack developing stages,the characteristics increased significantly due to dislocations increase and crack propagation,respectively.In stable stage,the characteristics remained constant as a result of dislocation blocking,K value ranged from 20 to 30 A/(m·mm)-1,and Hp(x)M ranged from 270 to 300 A/m under the test parameters in this work.After failure,both abnormal peaks of Hp(y) and peak of Hp(x) reversed,K value was 133 A/(m·mm)-1 and Hp(x)M was-640 A/m.The results indicate that the characteristics of Hp(y) and Hp(x) signals were related to the accumulation of fatigue,so it is feasible and applicable to monitor fatigue damage of ferromagnetic components using metal magnetic memory testing(MMMT).
基金Projects(11072056, 10772061) supported by the National Natural Science Foundation of ChinaProject(A200907) supported by the Natural Science Foundation of Heilongjiang Province,ChinaProject(20092322120001) supported by the PhD Programs Foundations of Ministry of Education of China
文摘In order to propel the development of metal magnetic memory (MMM) technique in fatigue damage detection, the Jiles-Atherton model (J-A model) was modified to describe MMM mechanism in elastic stress stage. A series of rotating bending fatigue experiments were conducted to study the stress-magnetization relationship and verify the correctness of modified J-A model. In MMM detection, the magnetization of material irreversibly approaches to the local equilibrium state Mo instead of global equilibrium state M^n under cyclic stress, and the M0-a curves are loops around the Mar,-a curve. The modified J-A model is constructed by replacing M~ in J-A model with M0, and it can describe the magnetomechanical effect well at low external magnetic field. In the rotating bending fatigue experiments, the MMM field distribution in normal direction around cylinder specimen is similar to the stress distribution, and the calculation result of model coincides with experiment result after some necessary modifications. The MMM field variation with time at a certain point in fatigue process is divided into three stages with the variation of stable stress-stain hysteresis loop, and the calculation results of model can explain not only the three stages of MMM field changes, but also the different change laws when the applied magnetic field and initial magnetic field are different. The MMM field distribution in normal direction along specimen axis reflects stress concentration effect at artificial defect, and the magnetic signal fluctuates around the defect at late fatigue stage. The calculation results coincide with the initial MMM principle and can explain signal fluctuates around the defect. The modified J-A model can explain experiment results well, and it is fit for MMM field characterization.
基金financially supported by the Fundamental Research Funds for the Central Universities of China (No. FRF-TP-13-022A)
文摘Tensile fatigue tests were designed to study the relation between the tangential magnetic memory signal and dislocations. According to experimental results, in the early stage of fatigue, the magnetic signal and the dislocation density rapidly increase; while in the middle stage, the magnetic signal gradually increases, the dislocation density remains steady, and only the dislocation structure develops. On the other hand, in the later stage, the magnetic signal once again increases rapidly, the dislocation structure continues to develop, and microscopic cracks are formed. Analysis reveals that the dislocations block the movement of the domain wall, and the area of dislocation accumulation thus becomes an internal magnetic source and scatters a field outward. In addition, the magnetic memory field strengthens with increasing dislocation density and complexity of the dislocation structure. Accordingly, the dislocation pinning factor related with the dislocation density and the dislocation structure has been proposed to characterize the effect of dislocations on the magnetic memory signal. The magnetic signal strengthens with an increase in the dislocation pinning factor.
基金Projects(50235030, 50505052) supported by the National Natural Science Foundation of China
文摘In order to investigate the regularity of metal magnetic signals of ferromagnetic materials under the effect of applied load, the static tensile test of Q235 steel and 18CrNiWA steel plate specimens were conducted and metal magnetic memory signals of specimens were measured during the test process. The influencing factors of metal magnetic memory signals and the relationship between axial applied load and signals were analyzed. The fracture and microstructure of the specimens were observed. The results show that the magnetic signals corresponding to the measured points change linearly approximately with increasing axial load. The microstructure of Q235 steel is ferrite and perlite, whereas that of 18CrNiWA steel is bainite and low-carbon martensite. The fracture of these two kinds of specimens is ductile rupture; carbon content of specimen materials and dislocation glide give much contribution to the characteristics of magnetic curves.
基金Supported by National Natural Science Foundation of China(Grant Nos.11272084,11472076)PetroChina Innovation Foundation(Grant No.2015D-5006-0602)Postdoctoral Science Research Developmental Foundation of Chinese Heilongjiang Province(Grant No.LBH-Q13035)
文摘Metal magnetic memory(MMM) testing has been widely used to detect welded joints. However, load levels, environmental magnetic field, and measurement noises make the MMM data dispersive and bring difficulty to quantitative evaluation. In order to promote the development of quantitative MMM reliability assessment, a new MMM model is presented for welded joints. Steel Q235 welded specimens are tested along the longitudinal and horizontal lines by TSC-2M-8 instrument in the tensile fatigue experiments. The X-ray testing is carried out synchronously to verify the MMM results. It is found that MMM testing can detect the hidden crack earlier than X-ray testing. Moreover, the MMM gradient vector sum K_(vs) is sensitive to the damage degree, especially at early and hidden damage stages. Considering the dispersion of MMM data, the K_(vs) statistical law is investigated, which shows that K_(vs) obeys Gaussian distribution. So K_(vs) is the suitable MMM parameter to establish reliability model of welded joints. At last, the original quantitative MMM reliability model is first presented based on the improved stress strength interference theory. It is shown that the reliability degree R gradually decreases with the decreasing of the residual life ratio T, and the maximal error between prediction reliability degree R_1 and verification reliability degree R_2 is 9.15%. This presented method provides a novel tool of reliability testing and evaluating in practical engineering for welded joints.
基金This work was supported by Tianjin Natural Science Foundation (No. 11JCYBJC06000) and Specialized Research Fund for the Doctoral Program of Higher Education of China (No. 20100032120019).
文摘Feature extraction and selection from signals is a key issue for metal magnetic memory testing technique. In order to realize the classification of metal magnetic memory signals of welding defects, four fractal analysis methods, such as box- counting, detrended fluctuation, minimal cover and rescaled-range analysis, were used to extract the feature signal after the original metal magnet memory signal was de-noising and differential processing, then the Karhunen-Lo^e transformation was adopted as classification tool to identify the defect signals. The result shows that this study can provide an efficient classification method for metal magnetic memory signal of welding defects.
基金Project(50475113) supported by the National Natural Science Foundation of ChinaProject(20030056002) supported by Specialized Research Fund for Doctoral Program of Higher Education, China
文摘Influences of inspecting time-interval and location on varying behavior of metal magnetic memory (MMM) signals of defects were studied. Different areas in two precracked weldments were inspected at different time-intervals by type TSC-1M-4 stress-concentration magnetic inspector to obtain MMM signals. Mechanisms of MMM signals varying behavior with inspecting time and space were analyzed and discussed respectively. It is found that MMM signals don't change with inspecting time-interval, since stress field and magnetic leakage field maintain unchanged at any time after welding. On the other hand, MMM signals differ greatly for different inspecting locations, because stress field and magnetic leakage field are unevenly distributed in defective ferromagnetic materials.
基金This work was financially supported by the National Natural Science Foundation of China (No.50235030, 50505052).
文摘Static tensile test and tensile-tensile fatigue test of medium carbon steel sheet specimens with surface crack precut were performed on MTS810 hydraulic testing machine to clear the meaning of the point of Hp(y) value zero. Magnetic memory signals were measured during the test process. The results show that only one point of Hp(y) zero value exists in all measured magnetic signal curves during the loading process, which should be a sign of intersection of positive-negative magnetic poles after magnetic ordered state appears and does not indicate the position of surface crack precut. The analysis shows that the surface crack precut can not interrupt the magnetic ordered state occurred during the test completely, hence its Hp(y) value is not zero. However, the crack extending to a penetrated defect at the instant of specimen′s fracture leads to the discontinuance of magnetic ordered state.
基金supported by National Natural Science Foundation of China(Grant No. 10772061)Heilongjiang Provincial Natural Science Foundation of China(Grant No. A200907)Specialized Research Fundfor the Doctoral Program of Higher Education of China(Grant No.20092322120001)
文摘Detecting stress concentration, especially critical stress state leading to structure damage or failure, is one of the most important tasks of equipment diagnosis. Metal magnetic memory technique needs further research to evaluate stress concentration quantitatively due to ambiguous physical mechanism, though it has potential to detect early defects in ferromagnetic materials. Mild Q235 steel defective specimens in demagnetization state were loaded in tension up to visible necking, with magnetic memory signals measurement made at increasing stress levels. Magnetic signals varied greatly under first several loadings and subsequently tended to stability in the elastic region, which showed that the magnetization always approaches the anhysteretic magnetization curve and was explained by the theory of magnetomechanical effect. In the plastic stage, an abnormal wave occurred in the stress concentration zone and its height value was sensitive to plastic deformation levels and dependent on the distance between the probe and defect, in accordance with the simulation results based on the magnetic dipole model. Different magnetic signal characteristics in the elastic-plastic region indicate that the magnetic memory technique can identify macroyielding and early damage, which is of profound significance for ensuring safe operation of equipment in service.
基金Project(10772061) supported by the National Natural Science Foundation of ChinaProject(A200907) supported by the Natural Science Foundation of Heilongjiang Province, China Project(20092322120001) supported by the PhD Programs Foundations of Ministry of Education of China
文摘In order to eliminate noise interference of metal magnetic memory signal in early diagnosis of stress concentration zones and metal defects, the empirical mode decomposition method combined with the magnetic field gradient characteristic was proposed. A compressive force periodically acting upon a casing pipe led to appreciable deformation, and magnetic signals were measured by a magnetic indicator TSC-1M-4. The raw magnetic memory signal was first decomposed into different intrinsic mode functions and a residue, and the magnetic field gradient distribution of the subsequent reconstructed signal was obtained. The experimental results show that the gradient around 350 mm represents the maximum value ignoring the marginal effect, and there is a good correlation between the real maximum field gradient and the stress concentration zone. The wavelet transform associated with envelop analysis also exhibits this gradient characteristic, indicating that the proposed method is effective for early identifying critical zones.
文摘The effects of microamount additions of RE (Tb, Sm) on martensitic transition, the magnetic-field-induced strain and the bending strength of highly textured polycrystalline Ni_(48)Mn_(33)Ga_(19) alloy were investigated. The experimental results show that the addition of RE elements decreases the martensitic transformation temperature and the Curie temperature. But the bending strength of Ni-Mn-Ga-RE (RE=Tb, Sm) alloys increases remarkably because of the grain refinement. As a result, Ni-Mn-Ga-RE alloys will be applied practically with higher reliability and stability due to favorable plasticity and toughness. In addition, the replacement of small amounts Ga by Tb or Sm decreases the magnetic-field-induced strain of the alloys at room temperature.
基金Supported by the National Natural Science Foundation of China(51275048)
文摘Metal magnetic memory (MMM) signals are difficult to be analyzed due to noise interfer- ence, which limits its practical engineering application. A method of improving the magnetic signals is proposed in this paper by placing the excitation device which generates a weak external magnetic field about 100 A/re. The effect of the external magnetic field on the magnetic signals is studied using both finite element method (FEM) and uniaxial tensile tests. Comparison of the test data with the simulation ones of stress-magnetic coupling shows that the magnetic signals are strengthened and the measurement sensitivity of the detection system is greatly improved through the external magnetic excitation. Moreover, the FEM result has a good agreement with the testing results of No. 20 steel plate. The proposed method has laid a foundation for further practical engineering application.
基金the National Natural Science Foundation of China (No 50235030 and No 50505052)
文摘To investigate the influence of stress alone on the stray field signals of ferromagnetic materials,the static tensile tests of 0.45%C steel and 45CrNiMoVA steel flat-shaped specimens were performed on an MTS810 hydraulic testing machine. Hp(y) signals,the normal component of spontaneous stray field,were measured during the testing process by an EMS-2003 metal magnetic memory diagnostic apparatus cooperated with a non-magnetic electric control displacement instrument. Fracture and microstructure were observed by a scanning electronic microscope and a transmission electron microscope,respectively. The relationships between axial applied stress or residual stress measured by X-ray diffraction method and Hp(y) were analyzed. The results indicate that some regular pattern of the magnetic curve is displayed only between applied stress and stray field signals. The magnetic ordering process stops due to dislocation pinning magnetic domain structure,and Hp(y) value unvaried nearly with applied load increasing in the plastic deformation stage.