Alkaline leaching of metal melting industry wastes and separation of zinc and lead in the leach solution

In this work, a thorough examinations on the extractability of zinc and lead present in the steelmaking dusts using alkaline leaching process and the effectiveness of the zinc and lead separation in the resultant leaching solutions using sulfide precipitation method were made. It was found that only about 53% of zinc and over 70% of the lead could be leached out of the dusts, while the other 47% of zinc and 30% of lead were left in the leaching residues. The zinc and lead in the resultant leaching solution can be effectively and selectively separated. When the weight ratio of sodium sulfide (M.W. = 222-240) to Pb was kept at 1.8, the lead in the solution could be precipitated out quantitatively while all the zinc was remained in the solution. The zinc left in the solution can be further recovered by the addition of extra sodium sulfide with a weight ratio of sodium sulfide to the zinc over 2.6. The resultant filtrate can be recycled to the leaching of dust in the next leaching process.

Effects of low melting point metals(Ga,In,Sn) on hydrolysis properties of aluminum alloys

Low melting point metals（Ga, In, Sn） as alloy elements were used to prepare Al-In-Sn and Al-Ga-In-Sn alloys through mechanical ball milling method. The effects of mass ratio of In to Sn and Ga content on the hydrolysis properties of aluminum alloys were investigated. X-ray diffraction（XRD） and scanning electron microscopy（SEM） with energy disperse spectroscopy（EDS） were used to analyze the compositions and morphologies of the obtained Al alloys. The results show that the phase compositions of Al-In-Sn ternary alloys are Al and two intermetallic compounds, In3 Sn and In Sn4. All Al-In-Sn ternary alloys exhibit poor hydrolysis activity at room temperature. Al-In-Sn alloy with the mass ratio of In to Sn equaling 1：4 has the highest hydrogen yield. After Ga is introduced to the ternary alloys, the hydrolysis activity of aluminum alloys at room temperature is greatly improved. It is speculated that the addition of Ga element promotes the formation of defects inside the Al alloys and Ga-In3Sn-In Sn4 eutectic alloys on the alloys surface. Al atoms can be dissolved in this eutectic phase and become the active spots during the hydrolysis process. The small size and uniform distribution of this eutectic phase may be responsible for the enhancement of hydrolysis activity.

APPLICABILITY OF THE MASS ACTION LAW IN COMBINATION WITH THE COEXISTENCE THEORY OF METALLIC MELTS INVOLVING COMPOUND TO BINARY METALLIC MELTS

Based on the atomicity and molecularity as well as the consistency ofthermodynamic properties and activities of metallic melts with their structures, the coexistencetheory of metallic melts structure involving compound has been suggested. According to this theory,the calculating models of mass action concentrations for different binary metallic melts have beenformulated. The calculated mass action concentrations agree well with corresponding measuredactivities, which confirms that the suggested theory can reflect the structural characteristics ofmetallic melts involving compound and that the mass action law is widely applicable to this kind ofmetallic melts.

Nucleation in Metallic Melt on the Ground and under Elevated Gravity

The expressions for nucleation rate in metallic melt on the ground and under elevated gravity have been derived theoretically and the effects of gravity and elevated gravity on nucleation rate have been discussed. A comparison of nucleation rate under microgravity with those on the ground and under elevated gravity has also been made

Thermodynamic properties and mixing thermodynamic parameters of binary homogeneous metallic melts

After the investigation on the thermodynamic properties and mixingthermodynamic parameters of binary homogeneous metallic melts involving compound, peritectic as wellas solid solution, it was found that the equations of mixing free energy DELTA G^m and excess freeenergy DELTA G^(XS) of them can he expressed by the following equations: DELTA G^m = SIGMA x [SIGMAN_i DELTA G_I^(THETA) + RT(SIGMA N_j ln N_j + SIGMA N_i ln N_i )] and DELTA G^(XS) = DELTA G^m -RT(a ln a + b ln b), respectively.

ANNEXATION OF TWO KINDS OF SOLUTION IN BINARY METALLIC MELTS

After investigation on the thermodynamic properties of a small number of binarymetallic melts, the structural units of which cannot be wholly determined by the cor-responding phase diagrams, it was found that they can be determined by the principleof annexation of two kinds of solutions in binary metallic melts. According to theprinciple of annexation, calculating models of mass action concentrations for severalbinary metallic melts have been formulated. The calculated results agree well withpractice, showing that this principle is a reliable basis for determination of the struc-tural units for some binary metallic melts.

Calculation Models of Mass Action Concentrations for Metallic Melts Involving Monotectic

Based on the phase diagrams, measured activities as well asDeltaG(m) and DeltaG(xs), calculating models of mass action concentrations for metallic melts involving monotectic have been formulated. The calculated results agree with practice on the whole, showing that the models deduced generally can reflect the structural characteristics of these melts. The metastable compounds formed in the melts are of the types A(2)B(3), AB(2), A(2)B(3) or AB and A(2)B(3)+AB etc..

General equation describing viscosity of metallic melts under horizontal magnetic field

Viscosities of pure Ga, Ga80Ni20, and Ga80Cr20 metallic melts under a horizontal magnetic field were investigated by a torsional oscillation viscometer. A mathematical physical model was established to quantitatively describe the viscosity of single and binary metallic melts under a horizontal magnetic field. The relationship between the viscosity and the electrical resistivity under the horizontal magnetic field was studied, which can be described as（η＋2H/πΩb2）（ηB is the viscosity under the horizontal magnetic field, ηis the viscosity without the magnetic field, H is the height of the sample, Ω is the electrical resistivity, and B is the intensity of magnetic field）. The viscosity under the horizontal magnetic field is proportional to the square of the intensity of the magnetic field, which is in very good agreement with the experimental results. In addition, the proportionality coefficient of ηB and quadratic B, which is related to the electrical resistivity, conforms to the law established that increasing the temperature of the completely mixed melts is accompanied by an increase of the electrical resistivity. We can predict the viscosity of metallic melts under magnetic field by measuring the electrical resistivity based on our equation, and vice versa. This discovery is important for understanding condensed-matter physics under external magnetic field.

Structure and property of metal melt Ⅰ:The number of residual bonds after solid-liquid phase changes

Based on the mechanism of metal solid-liquid phase change and the theory of liquid metal's micro-inhomogeneity,a physical model is established between latent heats of fusion and vaporization and the numbers of residual bonds and short-range ordered atoms at the melting point inside a metal melt.Meanwhile,the mathematical derivation and proof are also offered.This model produces the numbers of residual bonds and short-range ordered atoms after the solid-liquid phase change only by using basic parameters and thermophysical properties of the crystal structure.Therefore,it presents a more effective way to analyze the melt's structural information.By using this model,this study calculates the numbers of residual bonds and short-range ordered atoms in Al and Ni melts.The calculated results are consistent with the experimental results.Simultaneously,this study discusses the atomic number's influence on the numbers of residual bonds and short-range ordered atoms in the melts within the first(ⅠA) and second main group(ⅡA) elements.

Structure and property of metal melt Ⅱ—Evolution of atomic clusters in the not high temperature range above liquidus

Based on the theory of micro-inhomogeneity of liquid metal,a calculation model is established for the quantitative description of the structural information of metal melts.Only by thermophysical property parameters and basic structural parameters of solid metal,can this model produce the main information of melt structure,including the relative concentration of active atoms,size of atomic clusters and number of short-range order atoms.Based on this model,the main structural information of Al and Ni melts in the not high range above the liquidus is calculated,with results in good agreement with experimental values.Besides,analyzed is the influence of superheating temperature and atomic number on the melt structural information of the first (IA) and second main group (IIA) elements.With temperature increasing,melt structural information regularly changes for both IA and IIA elements.With the atomic number increasing,melt structural information of IA elements changes regularly,for the crystal structures of the IA elements are all of bcc lattice type.However,no notable regular change of melt structural information for IIA elements has been found,mainly because the lattice type of IIA elements is of hcp-fcc-bcc transition.The present work presents an effective way for better understanding metal melt structure and for forecasting the change of the physical property of metal melts.

PROMOTER FLOW ACTION OF SOLID-STATE LOW MELT POINT METAL ON THE POLYPROPYLENE

With the aid of a slip-disentanglemnt theory, a rheological equation has been deduced about the composite system of solid-state low melting point metal and polymer. By measuring some rheological properties of the composite system composed of low melt point metal and polypropylene (LMPM/PP), the results show that LMPM has a promoter flow action upon PP when using a small amount of LMPM and, if some coupled agents are added, the promoter flow action will be remarkable. Moreover, while LMPM being added into the composite, the temperature sensitivity of system will go rip. This indicates that the system's viscosity will drop further if its temperature is increased.

FABRICATION OF HIGH-MELTING POINT METAL COATING

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Mathematical Viscosity Models for Ternary Metallic and Silicate Melts

The mathematical viscosity models for metallic melts were discussed. The experimental data of Ag-Au-Cu systems were used to verify the models based on Chou′s general geometric thermodynamic model and the calculated results are consistent with the reported experimental data. A new model predicting the viscosity of multi-component silicate melts was established. The CaO-MnO-SiO 2,CaO-FeO-SiO 2 and FeO-MnO-SiO 2 silicate slag systems were used to verify the model.

High-precision nuclear magnetic resonance probe suitable for in situ studies of high-temperature metallic melts

High-temperature nuclear magnetic resonance(NMR)has proven to be very useful for detecting the temperatureinduced structural evolution and dynamics in melts.However,the sensitivity and precision of high-temperature NMR probes are limited.Here we report a sensitive and stable high-temperature NMR probe based on laser-heating,suitable for in situ studies of metallic melts,which can work stably at the temperature of up to 2000 K.In our design,a well-designed optical path and the use of a water-cooled copper radio-frequency(RF)coil significantly optimize the signal-to-noise ratio(S/NR)at high temperatures.Additionally,a precise temperature controlling system with an error of less than±1 K has been designed.After temperature calibration,the temperature measurement error is controlled within±2 K.As a performance testing,^(27)Al NMR spectra are measured in Zr-based metallic glass-forming liquid in situ.Results show that the S/NR reaches 45 within 90 s even when the sample's temperature is up to 1500 K and that the isothermal signal drift is better than0.001 ppm per hour.This high-temperature NMR probe can be used to clarify some highly debated issues about metallic liquids,such as glass transition and liquid-liquid transition.

Rheology in Processing of in Situ Composites of Polypropylene and Low Melting Poing Metals

The low melting point metallic tin powder or alloy of tin and lead was blended with polypropylene. A kind of in situ composite has been prepared. The variations of torque were studied when the composites were mixed in Haake torque rheogeniometer. By way of capillary extrusion, effects upon rheology of the in situ composites of the low melting point metals (LMPM) and coupling agent for their different variety and content, were investigated. From flow curves, the results indicate that in situ composites mixed with the LMPM are a kind of pseudoplastic fluid. If the LMPM were melted, the higher the content of the LMPM, the lower apparent viscosity of composites. Meanwhile, when the coupling agent is added into composites , the viscosity of composite will go up first and drop then. This shows that the LMPM have a promoter flow action on the polypropylene.

COMPUTER OPTIMIZATION OF DENSITY AND VISCOSITY FOR BINARY METALLIC MELTS

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Metal-ceramic Bond Mechanism of the Co-Cr Alloy Denture with Original Rough Surface Produced by Selective Laser Melting

The porcelain fracture caused by low metal-ceramic bond strength is a critical issue in porcelain fused to metal（PFM） restorations. Surface roughening methods, such as sand blasting, acid etching and alkaline degreasing for the metal matrix are used to increase bond strength. However, the metal matrix of PFM processed by selective laser melting（SLM） has natural rough surface. To explore the effect of the original roughness on metal-ceramic bond strength, two groups of specimen are fabricated by SLM. One group of specimen surface is polished smooth while another group remains the original rough surface. The dental porcelain is fused to the specimens＇ surfaces according to the ISO 9693：1999 standard. To gain the bond strength, a three-point bending test is carried out and X ray energy spectrum analysis（EDS）, scanning electron microscope（SEM） are used to show fracture mode. The results show that the mean bond strength is 116.5 16 MPa of the group with rough surface（Ra= 17.2）, and the fracture mode is cohesive. However, when the surface is smooth （Ra =3.8）, the mean bond strength is 74.5 MPa _＋ 5 MPa and the fracture mode is mixed. The original surface with prominent structures formed by the partly melted powder particles, not only increases surface roughness but also significantly improves the bond strength by forming strong mechanical lock effect. Statistical analysis （Student＇s t-test） demonstrates a significant difference （p〈0.05） of the mean value of bond strength between the two groups. The experiments indicate the natural rough surface can enhance the metal-ceramic bond strength to over four times the minimum value （25 MPa） of the ISO 9693：1999 standard. It is found that the natural rough surface of SLM-made PFM can eliminate the porcelain collapse defect produced by traditional casting method in PFM restorations.

Microstructures and properties of low-melting-point AI-Cu-Si filler metals prepared by different technologies

The Al25 Cu6. 5 SiO. 09RE （RE = La and Ce ） and Al25 Cu10. 5 Si2Ni filler metals were prepared by common metal mold casting, copper plate chilling and rapid solidification, respectively. The microstructures and properties of these filler metals were studied. The results show that the as-casting and the corresponding rapid solidification filler metals have the same phases but their microstructures are different. The microstructure of rapid solidification filler metals consists of an α-A1 solid solution, the θ （ Al2 Cu ） intermetaUic compound and an Al-Cu-Si eutectic phase. Compared with the ns-casting filler metal, the melting temperature ranges （△T） of the corresponding copper plate chilling and rapid solidification filler metals decrease and their wettabilities are improved because of the grain refinement and the improvement of composition uniformity. The wetting area of Al25Cu6. 5Si0. 09RE rapid solidification filler metal doubles that of the corresponding as-casting filler metal. It is hopeful that the properties of Al-Cu-Si filler metals will be improved by changing preparation technology.

Multi-index analysis of the melting process of laterite metallized pellet

Herein, a multi-index analysis of the nickel content of an alloy, output rate of the alloy, nickel recovery rate, and iron recovery rate during the melting of laterite metallized pellets was performed. The thermodynamic reduction behavior of oxides such as NiO, FeO, Fe_3 O_4, and Cr_2 O_3 was studied using the FactSage software, which revealed that SiO_2 is not conducive to the reduction of iron oxides, whereas the addition of basic oxides such as CaO and MgO is beneficial for the reduction of iron oxides. On the basis of a comprehensive analysis to achieve greater nickel recovery and lower iron recovery rates, the optimum experimental parameters in the orthogonal experiment were A3 B1 C3(t = 30 min, C/O = 0.4, R = 1.2); the indicators wNi, φalloy, ηNi, and ηFe had values of 15.0 wt%, 12.1%, 44.9%, and 96.4%, respectively. In single-factor experiments, increasing basicity(R) substantially improved the separation effect in the low-basicity range 0.5 ≤ R ≤ 0.8 but not in the high-basicity range 0.8 ≤ R ≤ 1.2. Similar results were obtained for the effect of the C/O ratio. Moreover, the recovery rate of nickel increased with increasing recovery rate of iron.

Melting Reconstruction Features and Solidification Mechanism of Heavy Metal-containing Slag

The relationships between microstructure and melting temperature of slag containing different heavy metals （Zn, Cu, Pb and Cr） were studied. Furthermore, the corresponding solidification mechanism and rule of heavy metals were analyzed by microscopic tests during melting and reconstructing process. Based on preliminary results, three conclusions were derived. Firstly, pure slag would begin to melt when the temperature reached 1 180℃; however, Zn did not play any fluxing action. Secondly, upon adding Cu and Pb, the initial melting temperature of slag decreased by 5-8℃ and their fluxing effect was observed. Thirdly, the initial melting temperature and the reaction time for slag decreased by 22℃ and 6 s respectively after adding Cr; the fluxing action was significant under Cr. The results of X-ray diffraction （XRD） and Fourier transform infrared spectroscope （FTIR） analyses showed that the above heavy metals had little influence on the reconstruction of slag. Toxicity characteristic leaching procedure （TCLP） leaching tests showed a good solidification effect of the heavy metals with melting slag, fixation rate of Zn, Cu, Pb and Cr was 36.3%, 24.6%, 9.2% and 93.2%, respectively. The leaching toxicity of the heavy metals met the requirements for environmental emission after solidification treatment.