Effects of Metal Absorber Thermal Conductivity on Clear Plastic Laser Transmission Welding

In our previous study, metals have been used as absorbers in the clear plastic laser transmission welding. The effects of metal thermal conductivity on the welding quality are investigated in the present work. Four metals with distinctly different thermal conductivities, i.e., titanium, nickel, molybdenum, and copper, are selected as light absorbers. The lap welding is conducted with an 808 nm diode laser and simulation experiments are also conducted. Nickel electroplating test is carried out to minimize the side-effects from different light absorptivities of different metals. The results show that the welding with an absorber of higher thermal conductivity can accommodate higher laser input power before smoking, which produces a wider and stronger welding seam.The positive role of the higher thermal conductivity can be attributed to the fact that a desirable thermal field distribution for the molecular diffusion and entanglement is produced from the case with a high thermal conductivity.

Simulation of bulk metal forming processes using one-step finite element approach based on deformation theory of plasticity

The bulk metal forming processes were simulated by using a one-step finite element(FE)approach based on deformation theory of plasticity,which enables rapid prediction of final workpiece configurations and stress/strain distributions.This approach was implemented to minimize the approximated plastic potential energy derived from the total plastic work and the equivalent external work in static equilibrium,for incompressibly rigid-plastic materials,by FE calculation based on the extremum work principle.The one-step forward simulations of compression and rolling processes were presented as examples,and the results were compared with those obtained by classical incremental FE simulation to verify the feasibility and validity of the proposed method.

On the homogenization of metal matrix composites using strain gradient plasticity

The homogenized response of metal matrix composites（MMC） is studied using strain gradient plasticity.The material model employed is a rate independent formulation of energetic strain gradient plasticity at the micro scale and conventional rate independent plasticity at the macro scale. Free energy inside the micro structure is included due to the elastic strains and plastic strain gradients. A unit cell containing a circular elastic fiber is analyzed under macroscopic simple shear in addition to transverse and longitudinal loading. The analyses are carried out under generalized plane strain condition. Micro-macro homogenization is performed observing the Hill-Mandel energy condition,and overall loading is considered such that the homogenized higher order terms vanish. The results highlight the intrinsic size-effects as well as the effect of fiber volume fraction on the overall response curves, plastic strain distributions and homogenized yield surfaces under different loading conditions. It is concluded that composites with smaller reinforcement size have larger initial yield surfaces and furthermore,they exhibit more kinematic hardening.

Bimodal microstructure – A feasible strategy for high-strength and ductile metallic materials

Introducing a bimodal grain-size distribution has been demonstrated an efficient strategy for fabricating high-strength and ductile metallic materials, where fine grains provide strength, while coarse grains enable strain hardening and hence decent ductility. Over the last decades, research activities in this area have grown enormously, including interesting results onfcc Cu, Ni and Al-Mg alloys as well as steel and Fe alloys via various thermo-mechanical processing approaches. However, investigations on bimodal Mg and other hcp metals are relatively few. A brief overview of the available approaches based on thermo- mechanical processing technology in producing bimodal microstructure for various metallic materials is given, along with a summary of unusual mechanical properties achievable by bimodality, where focus is placed on the microstructure-mechanical properties and relevant mechanisms. In addition, key factors that influencing bimodal strategies, such as compositions of starting materials and processing parameters, together with the challenges this research area facing, are identified and discussed briefly.

Plasticityimprovement of a Zr-based bulk metallic glass by micro-arc oxidation

Mciro-arc oxidation（MAO）was used to coat porous films on the surface of a Zr-based bulk metallic glass sample.The compressive test results indicated that,compared with the as-cast sample,the MAO treated one exhibited higher deformation capacity,associated with multiple shear bands with higher density on the side surface and well-developed vein patterns with smaller size on the fractured surface.The pore in the MAOed film and the matrix/coating interface initiated the shear bands and impeded the rapid propagation of shear bands,thus favoring the enhanced plasticity of the MAO treated sample.The obtained results demonstrated that MAO can be considered as an effective method to finely tune the mechanical performance of monolithic bulk metallic glasses.

Interactions of Shear Bands in a Ductile Metallic Glass

Shear bands play a key role in the plastic deformation of metallic glasses（MGs）.Even though there are extensive studies on the initiation and propagation of shear bands,the interactions among them have not been systematically studied yet.The interactions between the primary shear bands（PSBs）and secondary shear bands（SSBs）in a ductile Zr-based MG were studied.The residual stress near PSBs can deflect the propagation direction and reduce the propagation velocity of SSBs,which contributes to the plasticity and toughness of the MG.It was demonstrated that the probability and strength of the interactions between PSBs and SSBs would become stronger for MGs with larger Young′s modulus and smaller shear modulus,i.e.,larger Poisson′s ratio.These results are valuable in understanding the plastic deformation of MGs and may be helpful in designing new MGs with desirable mechanical properties.

Universality of slip avalanches in a ductile Fe-based bulk metallic glass

Intermittent serrated flows of a novel ductile Fe60Ni20P13C7 bulk metallic glass（BMG）at variant strain rates were investigated by statistics analysis.Peak and clutter distribution of slip-avalanche magnitudes are displayed during stable plastic flows at strain rates of 2×10-4 s-1 and 5×10-5 s-1,respectively,which means that serration behavior depends on the strain rate.However,the remarkable agreement between measured slip-avalanche magnitudes and the scaling behavior,i.e.a universal complementary cumulative distribution function（CCDF）predicted by mean-field theory（MFT）model,indicates that the plasticity of the present Fe-based BMGs can be tuned by imposed strain rates：Smax^6）ε-λ.This tuned plasticity is elucidated with expended free-volume model.Moreover,the scaling behavior of serrated flows for other strain rates can be predicted as well.

Direct joining of oxygen-free copper and carbon-fiber-reinforced plastic by friction lap joining

Oxygen-flee copper （Cu） was successfully joined to carbon-fiber-reinforced thermoplastic （CFRTP, polyamide 6 with 20wt% carbon fiber addition） by friction lap joining （FLJ） at joining speeds of 200-1600 mm/min with a constant rotation rate of 1500 rpm and a nominal plunge depth of 0.9 ram. It is the first time to report the joining of CFRTP to Cu by FLJ. As the joining speed increased, the tensile shear force （TSF） of joints increased first, and decreased thereafter. The maximum TSF could reach 2.3 kN （ 15 mm in width）. Hydrogen bonding formed between the amide group of CFRTP and the thin Cu20 layer on the Cu surface, which mainly contributed to the joint bonding. The influence factors of the TSF of the joints at different joining speeds were discussed. The TSF was mainly affected by the joining area, the degradation of the plastic matrix and the number and the size of bubbles. As the joining speed increased, the influence factors varied as follows： the joining area increased first and then decreased; the degra- dation of the plastic matrix and the number and the size of bubbles decreased. The maximum TSF was the comprehensive result of the relatively large joining area, small degradation of the plastic matrix and small number and sizes of bubbles.

Improvement potential of today＇s WEEE recycling performance： The case of LCD TVs in Belgium

Waste of electrical and electronic equipment （WEEE） constitutes one of the most relevant waste streams because of the quantity and presence of valuable materials. However, there is limited knowledge on the resource potential of urban mining WEEE, as data on material composition, and the efficiency of current recycling treatments are still scarce. In this article, an evaluationof the recycling performance at a national level for one of the fastest growing e-waste streams： LCD TVs is carried out through the following four steps. Firstly, material characterisation is performed by means of sampling of the waste stream. Secondly, a material flow analysis is conducted by evaluating the separation performance of a recycling plant in Belgium..Thirdly, the recovered economic value and avoided environmental impact （EI） of the analysed recycling system is assessed. Finally, the potential of urban mining for Belgium is forecasted. The analysis shows that while recycling performance for ferrous metals and aluminium are relatively high; there is substantial room to better close the material loops for precious metals （PM） and plastics. PMs and plastics account for 66 % of the economic value in LCD TVs and 57% of the El. With the current, commonly applied recycling technology only one-third of the PM and housing plastics are recycled; meaning that for＇these material＇s, at a national level for Belgium, there is a potential for improvement that represents 3.3 million euros in 2016 and 6.8 million euros in 2025.