In order to meet the high temperature environment requirement of deep and superdeep well exploitation, a technology of large length-to-diameter ratio metal stator screw lining meshing with rotor is presented. Based on...In order to meet the high temperature environment requirement of deep and superdeep well exploitation, a technology of large length-to-diameter ratio metal stator screw lining meshing with rotor is presented. Based on the elastic-plasticity theory, and under the consideration of the effect of tube size, material mechanical parameters, friction coefficient and loading paths, the external pressure plastic forming mechanical model of metal stator screw lining is established, to study the optimal loading path of metal stator lining tube hydroforming process. The results show that wall thickness reduction of the external pressure tube hydroforming(THF) is about 4%, and three evaluation criteria of metal stator screw lining forming quality are presented: fillet stick mold coefficient, thickness relative error and forming quality coefficient. The smaller the three criteria are, the better the forming quality is.Each indicator has a trend of increase with the loading rate reducing, and the adjustment laws of die arc transition zone equidistance profile curve are acquired for improving tube forming quality. Hence, the research results prove the feasibility of external pressure THF used for processing high-accuracy large length-to-diameter ratio metal stator screw lining, and provide theoretical basis for designing new kind of stator structure which has better performance and longer service life.展开更多
基金Project(51222406)supported by the National Natural Science Foundation of ChinaProject(NCET-12-1061)supported by the Funds for New Century Excellent Talents in University of China+1 种基金Project(12TD007)supported by the Scientific Research Innovation Team Program of Sichuan Colleges and Universities,ChinaProject(2014TD0025)supported by the Youth Scientific Research Innovation Team Program of Sichuan Province,China
文摘In order to meet the high temperature environment requirement of deep and superdeep well exploitation, a technology of large length-to-diameter ratio metal stator screw lining meshing with rotor is presented. Based on the elastic-plasticity theory, and under the consideration of the effect of tube size, material mechanical parameters, friction coefficient and loading paths, the external pressure plastic forming mechanical model of metal stator screw lining is established, to study the optimal loading path of metal stator lining tube hydroforming process. The results show that wall thickness reduction of the external pressure tube hydroforming(THF) is about 4%, and three evaluation criteria of metal stator screw lining forming quality are presented: fillet stick mold coefficient, thickness relative error and forming quality coefficient. The smaller the three criteria are, the better the forming quality is.Each indicator has a trend of increase with the loading rate reducing, and the adjustment laws of die arc transition zone equidistance profile curve are acquired for improving tube forming quality. Hence, the research results prove the feasibility of external pressure THF used for processing high-accuracy large length-to-diameter ratio metal stator screw lining, and provide theoretical basis for designing new kind of stator structure which has better performance and longer service life.
文摘为提高航空发动机第5级静子叶片的加工质量,结合传统静子叶片榫头加工方法,优化榫头加工工艺并进行金属切削实验,获得X,Y,Z三个方向力的数据;基于回归分析原理,求解精加工刀具承受的最大切削力和表面粗糙度的经验公式,采用多目标优化方法得到最优切削参数,并利用Vericut软件对程序进行刀路、过切、碰撞检查,得到合理高效的加工方案.结果表明,采用改进后的榫头夹具和优化后的切削参数,叶片的加工效率明显提高并有效降低了刀具的磨损速度,使叶片榫头的加工时间从45 min缩短到30 min.
