The effects of welding speed on the macroscopic and microscopic residual stresses(RSes) in friction stir welded 17 vol.% SiCp/2009 Al-T4 composite plates were studied via neutron diffraction and an improved decoupled ...The effects of welding speed on the macroscopic and microscopic residual stresses(RSes) in friction stir welded 17 vol.% SiCp/2009 Al-T4 composite plates were studied via neutron diffraction and an improved decoupled hierarchical multiscale modeling methods. Measurements showed that the macroscopic and total RSes had the largest variations in the longitudinal direction(LD). Increasing the welding speed led to higher values of measured LD macroscopic and total RSes in the matrix. The welding speed also significantly influenced the distributions and magnitudes of the microscopic RSes. The RSes were predicted via an improved hierarchical multiscale model, which includes a constant coefficient of friction based thermal model. The RSes in the composite plates before friction stir welding(FSW) were computed and then set as the initial states of the FSW process during modeling. This improved decoupled multiscale model provided improved predictions of the temperature and RSes compared with our previous model.展开更多
Preparing antioxidant coatings to address the inherent oxidation sensitivity of carbon fiber-reinforced carbon aerogel(C/CA)composites is a feasible way to promote their application in oxidizing environments as therma...Preparing antioxidant coatings to address the inherent oxidation sensitivity of carbon fiber-reinforced carbon aerogel(C/CA)composites is a feasible way to promote their application in oxidizing environments as thermal insulation materials.However,preparing the coatings with excellent oxidation and ablation resistance while avoiding evident damage to the C/CA substrate still remains a challenge.Herein,a SiC@SiO_(2)nanowire-toughened ZrB2–SiC/SiC bilayer coating with a large thickness of 500μm was prepared on C/CA using a one-step low-temperature reaction sintering method,which simultaneously formed a sintered outer layer with even-distributed nanowires and a siliconized gradient inner layer.By courtesy of the synergic thermal response of the layers and the crack deflection induced by the nanowires,the resulting coating has moderate residual compressive stress of 0.08–1.22 GPa in the interface,high interfacial bonding strength of 6.02 MPa,and good fracture toughness of 4.36 MPa·m^(1/2).Benefited from the optimum components and improved structure,the coating shows excellent cyclic ablation resistance with linear ablation rates of 0.1μm/s at 1650℃for 1500 s(300 s×5 cycles)and 0.4μm/s at 1850℃for 900 s(300 s×3 cycles).The one-step preparation strategy contributes to little damage to the substrate,thus showing the well-preserved mechanical and thermal insulation properties.展开更多
基金supported financially by the National Key R&D Program of China (No. 2017YFB0703104)the National Natural Science Foundation of China (No. 51401219)
文摘The effects of welding speed on the macroscopic and microscopic residual stresses(RSes) in friction stir welded 17 vol.% SiCp/2009 Al-T4 composite plates were studied via neutron diffraction and an improved decoupled hierarchical multiscale modeling methods. Measurements showed that the macroscopic and total RSes had the largest variations in the longitudinal direction(LD). Increasing the welding speed led to higher values of measured LD macroscopic and total RSes in the matrix. The welding speed also significantly influenced the distributions and magnitudes of the microscopic RSes. The RSes were predicted via an improved hierarchical multiscale model, which includes a constant coefficient of friction based thermal model. The RSes in the composite plates before friction stir welding(FSW) were computed and then set as the initial states of the FSW process during modeling. This improved decoupled multiscale model provided improved predictions of the temperature and RSes compared with our previous model.
基金the Defense Industrial Technology Development Program(No.JCKY2021130B007)the National Natural Science Foundation of China(Nos.52272075 and 52188101)+1 种基金the Research Fund of Youth Innovation Promotion Association of Chinese Academy of Sciences(No.2021190)the directional institutionalized scientific research platform relies on China Spallation Neutron Source of Chinese Academy of Sciences,and the National Key R&D Program of China(No.2021YFA1500804).
文摘Preparing antioxidant coatings to address the inherent oxidation sensitivity of carbon fiber-reinforced carbon aerogel(C/CA)composites is a feasible way to promote their application in oxidizing environments as thermal insulation materials.However,preparing the coatings with excellent oxidation and ablation resistance while avoiding evident damage to the C/CA substrate still remains a challenge.Herein,a SiC@SiO_(2)nanowire-toughened ZrB2–SiC/SiC bilayer coating with a large thickness of 500μm was prepared on C/CA using a one-step low-temperature reaction sintering method,which simultaneously formed a sintered outer layer with even-distributed nanowires and a siliconized gradient inner layer.By courtesy of the synergic thermal response of the layers and the crack deflection induced by the nanowires,the resulting coating has moderate residual compressive stress of 0.08–1.22 GPa in the interface,high interfacial bonding strength of 6.02 MPa,and good fracture toughness of 4.36 MPa·m^(1/2).Benefited from the optimum components and improved structure,the coating shows excellent cyclic ablation resistance with linear ablation rates of 0.1μm/s at 1650℃for 1500 s(300 s×5 cycles)and 0.4μm/s at 1850℃for 900 s(300 s×3 cycles).The one-step preparation strategy contributes to little damage to the substrate,thus showing the well-preserved mechanical and thermal insulation properties.
