Micro sliding phenomenon widely exists in the operation process of mechanical systems,and the micro sliding friction mechanism is always a research hotspot.In this work,based on the total reflection method,a measuring...Micro sliding phenomenon widely exists in the operation process of mechanical systems,and the micro sliding friction mechanism is always a research hotspot.In this work,based on the total reflection method,a measuring device for interface contact behavior under two-dimensional(2D)vibration is built.The stress distribution is characterized by the light intensity distribution of the contact image,and the interface contact behavior in the 2D vibration process is studied.It is found that the vibration angle of the normal direction of the contact surface and its fluctuation affect the interface friction coefficient,the tangential stiffness,and the fluctuation amplitude of the stress distribution.Then they will affect the change of friction state and energy dissipation in the process of micro sliding.Further,an improved micro sliding friction model is proposed based on the experimental analysis,with the nonlinear change of contact parameters caused by the normal contact stress distribution fluctuation taken into account.This model considers the interface tangential stiffness fluctuation,friction coefficient hysteresis,and stress distribution fluctuation,whose simulation results are consistent well with the experimental results.It is found that considering the nonlinear effect of a certain contact parameter alone may bring a greater error to the prediction of friction behavior.Only by integrating multiple contact parameters can the accuracy of friction prediction is improved.展开更多
Micro-arc oxidation(MAO) technique is capable of producing dense oxide films on the aluminium alloy surface. This oxide film protects the aluminium alloy from the corrosion attack for longer duration.Empirical relatio...Micro-arc oxidation(MAO) technique is capable of producing dense oxide films on the aluminium alloy surface. This oxide film protects the aluminium alloy from the corrosion attack for longer duration.Empirical relationships were derived to evaluate the MAO coating properties(porosity and hardness) by incorporating very important MAO parameters(current density, inter-electrode distance and oxidation time). MAO parameters were also optimized to achieve coatings with minimum porosity and maximum hardness. Further, the effect of MAO parameters on coating characteristics was analysed. From the results, it is found that the current density has greater influence on the responses than the other two parameters.展开更多
Transmission of elastic waves through a micro gap between two solids with consideration of frictional contact is investigated. By using the Fourier analysis technique and the corrective solution method, the nonlinear ...Transmission of elastic waves through a micro gap between two solids with consideration of frictional contact is investigated. By using the Fourier analysis technique and the corrective solution method, the nonlinear boundary problem is reduced to a set of algebraic equations. Numerical results exhibit the locations and extents of separation, slip, and stick zones, the interface tractions, and the energy partition. The effects of gap width, frictional coefficients, and the incident angle on the wave transmission are discussed in detail. The results show that higher harmonics are generated due to the local contact/slip at the interface.展开更多
Micro-pore is a very common material defect. In the present paper, the temperature fields of medium carbon steel joints with and without micro-pore defect during linear friction welding （LFW） were investigated by us...Micro-pore is a very common material defect. In the present paper, the temperature fields of medium carbon steel joints with and without micro-pore defect during linear friction welding （LFW） were investigated by using finite element method. The effect of micro-pore defect on the axial shortening of joints during LFW was examined. The x- and y-direction displacements of micro-pore during the LFW process were also studied. In addition, the shape of micro-pore after LFW was observed. The heat conducted from the weld inteace to the specimen interior. The fluctuation range of the temperature curves for the joint with micro-pore is larger than that without micro-pore. Position of micro-pore changes with the change of the friction time. The circular shape of micro-pore becomes oval after welding.展开更多
An air pressure-loading mode incorporated into the friction apparatus is firstly applied to coatings tribology involving large load, automation, stepless and continuous loading processes. A novel measurement principle...An air pressure-loading mode incorporated into the friction apparatus is firstly applied to coatings tribology involving large load, automation, stepless and continuous loading processes. A novel measurement principle is proposed and a micro-rotation mechanics model was developed for high precision measurement of friction coefficient. By properly designing and locating two sensors real-time monitoring the normal and friction forces, the troublesome influences in friction measurement is considerably relieved which come from surface characteristics of coatings of the samples in traditional friction test processes. By calculation and analysis, the max rotation angle 0max = 0.0018°is gained, which indicates that the measurement error of the apparatus is greatly reduced. The whole system error is about 1.15% given by finite element method and indication error of the least square fitting of measurements.展开更多
A microtribometer is used to measure and compare pull-off forces and friction forces exerted on （a） micro-dimpled silicon surfaces, （b） bare silicon surfaces, and （c） octadecyltrichlorosilane （OTS） treated sil...A microtribometer is used to measure and compare pull-off forces and friction forces exerted on （a） micro-dimpled silicon surfaces, （b） bare silicon surfaces, and （c） octadecyltrichlorosilane （OTS） treated silicon surfaces at different relative humidity （RH） levels separately. It is found that above a critical RH level, the capillary pull-off force increases abruptly and that the micro-dimple textured surface has a lower critical RH value as well as a higher pull-off force value than the other two surfaces. A micro topography parameter, namely sidewall area ratio, is found to play a major role in controlling the capillary pull-off force. Furthermore, micro-dimpled silicon surface is also proved to be not sensitive to variation in RH level, and can realize a stable and decreased friction coefficient compared with un-textured silicon surfaces. The reservoir-like function of micro dimples is considered to weaken or avoid the breakage effect of liquid bridges at different RH levels, thereby maintaining a stable frictional behaviour.展开更多
基金Project supported by the National Natural Science Foundation of China(Grant No.11872033)the Beijing Natural Science Foundation,China(Grant No.3172017)。
文摘Micro sliding phenomenon widely exists in the operation process of mechanical systems,and the micro sliding friction mechanism is always a research hotspot.In this work,based on the total reflection method,a measuring device for interface contact behavior under two-dimensional(2D)vibration is built.The stress distribution is characterized by the light intensity distribution of the contact image,and the interface contact behavior in the 2D vibration process is studied.It is found that the vibration angle of the normal direction of the contact surface and its fluctuation affect the interface friction coefficient,the tangential stiffness,and the fluctuation amplitude of the stress distribution.Then they will affect the change of friction state and energy dissipation in the process of micro sliding.Further,an improved micro sliding friction model is proposed based on the experimental analysis,with the nonlinear change of contact parameters caused by the normal contact stress distribution fluctuation taken into account.This model considers the interface tangential stiffness fluctuation,friction coefficient hysteresis,and stress distribution fluctuation,whose simulation results are consistent well with the experimental results.It is found that considering the nonlinear effect of a certain contact parameter alone may bring a greater error to the prediction of friction behavior.Only by integrating multiple contact parameters can the accuracy of friction prediction is improved.
基金Council of Scientific and Industrial Research (G8/19901/2013), New Delhi for the financial support provided to conduct this investigation through sponsored project No. 22(0615)/13/EMR-II dated 26.02.2013
文摘Micro-arc oxidation(MAO) technique is capable of producing dense oxide films on the aluminium alloy surface. This oxide film protects the aluminium alloy from the corrosion attack for longer duration.Empirical relationships were derived to evaluate the MAO coating properties(porosity and hardness) by incorporating very important MAO parameters(current density, inter-electrode distance and oxidation time). MAO parameters were also optimized to achieve coatings with minimum porosity and maximum hardness. Further, the effect of MAO parameters on coating characteristics was analysed. From the results, it is found that the current density has greater influence on the responses than the other two parameters.
基金Project supported by the National Natural Science Foundation of China(No.10772022)
文摘Transmission of elastic waves through a micro gap between two solids with consideration of frictional contact is investigated. By using the Fourier analysis technique and the corrective solution method, the nonlinear boundary problem is reduced to a set of algebraic equations. Numerical results exhibit the locations and extents of separation, slip, and stick zones, the interface tractions, and the energy partition. The effects of gap width, frictional coefficients, and the incident angle on the wave transmission are discussed in detail. The results show that higher harmonics are generated due to the local contact/slip at the interface.
基金The authors would like to appreeiate the National Natural Science Foundation of China （51005180）, the Fok Ying-Tong Educalion Fuundalion for Young Teachers in the Higher Education Institutions of China （131052） , the Fundamental Research Fund of NPU（JC201233） , and the 111 Project of China （B08040）.
文摘Micro-pore is a very common material defect. In the present paper, the temperature fields of medium carbon steel joints with and without micro-pore defect during linear friction welding （LFW） were investigated by using finite element method. The effect of micro-pore defect on the axial shortening of joints during LFW was examined. The x- and y-direction displacements of micro-pore during the LFW process were also studied. In addition, the shape of micro-pore after LFW was observed. The heat conducted from the weld inteace to the specimen interior. The fluctuation range of the temperature curves for the joint with micro-pore is larger than that without micro-pore. Position of micro-pore changes with the change of the friction time. The circular shape of micro-pore becomes oval after welding.
基金supported by the National Natural Science Foundation of China (10832011)
文摘An air pressure-loading mode incorporated into the friction apparatus is firstly applied to coatings tribology involving large load, automation, stepless and continuous loading processes. A novel measurement principle is proposed and a micro-rotation mechanics model was developed for high precision measurement of friction coefficient. By properly designing and locating two sensors real-time monitoring the normal and friction forces, the troublesome influences in friction measurement is considerably relieved which come from surface characteristics of coatings of the samples in traditional friction test processes. By calculation and analysis, the max rotation angle 0max = 0.0018°is gained, which indicates that the measurement error of the apparatus is greatly reduced. The whole system error is about 1.15% given by finite element method and indication error of the least square fitting of measurements.
基金Project supported by the National Natural Science Foundation of China (Grant Nos 50575123 and 50730007)China Scholarship Council (CSC) and German Research Foundation (DFG)
文摘A microtribometer is used to measure and compare pull-off forces and friction forces exerted on （a） micro-dimpled silicon surfaces, （b） bare silicon surfaces, and （c） octadecyltrichlorosilane （OTS） treated silicon surfaces at different relative humidity （RH） levels separately. It is found that above a critical RH level, the capillary pull-off force increases abruptly and that the micro-dimple textured surface has a lower critical RH value as well as a higher pull-off force value than the other two surfaces. A micro topography parameter, namely sidewall area ratio, is found to play a major role in controlling the capillary pull-off force. Furthermore, micro-dimpled silicon surface is also proved to be not sensitive to variation in RH level, and can realize a stable and decreased friction coefficient compared with un-textured silicon surfaces. The reservoir-like function of micro dimples is considered to weaken or avoid the breakage effect of liquid bridges at different RH levels, thereby maintaining a stable frictional behaviour.
