The paper focuses on developing mathematical models to predict grain size and ul- timate tensile strength of pulsed current micro plasma arc welded Inconel 625 nickel alloy. Four factors, five levels, central composit...The paper focuses on developing mathematical models to predict grain size and ul- timate tensile strength of pulsed current micro plasma arc welded Inconel 625 nickel alloy. Four factors, five levels, central composite rotatable design matrix is used to op- timize the number of experiments. The mathematical models have been developed by response surface method. The adequacy of the models is checked by analysis of vari- ance technique. By using the developed mathematical models, grain size and ultimate tensile strength of the joints can be predicted with 99% confidence level. Contour plots are drawn to study the interaction effect of pulsed current micro plasma arc welding parameters on fusion zone grain size and ultimate tensile strength of Inconel 625 weld joints.展开更多
In the process of two-pass micro plasma arc welding of titanium alloy sheet,based on the thermal contact resistance theory,a three-dimensional transient heat transfer finite element model of contact heat transfer betw...In the process of two-pass micro plasma arc welding of titanium alloy sheet,based on the thermal contact resistance theory,a three-dimensional transient heat transfer finite element model of contact heat transfer between titanium alloy sheet and flexible fixture was established.The effects of contact upper surface temperature,micro-contact thermal resistance,micro-gap thermal resistance,DC and pulse welding on thermal contact resistance were investigated,and the simulation and experimental results were compared.The results show that the thermal contact resistance increases as the temperature increases when the temperature of the contact upper surface (titanium alloy sheet) is in the range of 290-350 K.The effect of micro-contact thermal resistance on the thermal contact resistance is 26.1%-46.3% larger than the micro-gap thermal resistance.The thermal contact resistance of pulse welding is 3.1%-3.5% larger than DC welding.The error of simulation and experimental results of weld pool depth is 8.6%,which verifies the reliability of the model.展开更多
文摘The paper focuses on developing mathematical models to predict grain size and ul- timate tensile strength of pulsed current micro plasma arc welded Inconel 625 nickel alloy. Four factors, five levels, central composite rotatable design matrix is used to op- timize the number of experiments. The mathematical models have been developed by response surface method. The adequacy of the models is checked by analysis of vari- ance technique. By using the developed mathematical models, grain size and ultimate tensile strength of the joints can be predicted with 99% confidence level. Contour plots are drawn to study the interaction effect of pulsed current micro plasma arc welding parameters on fusion zone grain size and ultimate tensile strength of Inconel 625 weld joints.
基金This work was supported by the Hebei Provincial Natural Science Fund Key Project(F2017202243)Hebei Provincial Natural Science Fund(E2019202132)+3 种基金Tianjin Natural Science Foundation(18JCTPJC54700)Hebei Province Higher Education Science and Technology Research Project(BJ2019049)China Postdoctoral Science Foundation(2018M641616)National Natural Science Foundation of China(51705128).
文摘In the process of two-pass micro plasma arc welding of titanium alloy sheet,based on the thermal contact resistance theory,a three-dimensional transient heat transfer finite element model of contact heat transfer between titanium alloy sheet and flexible fixture was established.The effects of contact upper surface temperature,micro-contact thermal resistance,micro-gap thermal resistance,DC and pulse welding on thermal contact resistance were investigated,and the simulation and experimental results were compared.The results show that the thermal contact resistance increases as the temperature increases when the temperature of the contact upper surface (titanium alloy sheet) is in the range of 290-350 K.The effect of micro-contact thermal resistance on the thermal contact resistance is 26.1%-46.3% larger than the micro-gap thermal resistance.The thermal contact resistance of pulse welding is 3.1%-3.5% larger than DC welding.The error of simulation and experimental results of weld pool depth is 8.6%,which verifies the reliability of the model.
