Weld Defects in Laser-Welded 7A52 High-Strength Aluminum Alloy Plates with Varying Thicknesses

This study aims to explore a method suitable for welding 7A52 high-strength aluminum alloy plates with continuously varying thicknesses and the causes of microscopic defects in welds in order to improve welding quality.Comparative tests were conducted to analyze weld defects and deformation when welding the aluminum alloy plates with varying thicknesses at constant laser power.The laser power required for melting welds at varying-thickness positions was estimated.Weld defects and deformation when welding aluminum alloy plates with varying thicknesses at con-tinuous variable laser power were detected.The causes of microscopic weld defects during constant-power welding were analyzed.The welding defects and deformation and the welding quality were improved by welding aluminum alloy plates at continuous variable power.

A modified single edge V-notched beam method for evaluating surface fracture toughness of thermal barrier coatings

The surface fracture toughness is an important mechanical parameter for studying the failure behavior of air plasma sprayed(APS)thermal barrier coatings(TBCs).As APS TBCs are typical multilayer porous ceramic materials,the direct applications of the traditional single edge notched beam(SENB)method that ignores those typical structural characters may cause errors.To measure the surface fracture toughness more accurately,the effects of multilayer and porous characters on the fracture toughness of APS TBCs should be considered.In this paper,a modified single edge V-notched beam(MSEVNB)method with typical structural characters is developed.According to the finite element analysis(FEA),the geometry factor of the multilayer structure is recalculated.Owing to the narrower V-notches,a more accurate critical fracture stress is obtained.Based on the Griffith energy balance,the reduction of the crack surface caused by micro-defects is corrected.The MSEVNB method can measure the surface fracture toughness more accurately than the SENB method.

An extended displacement discontinuity method for analysis of stress wave propagation in viscoelastic rock mass

An extended displacement discontinuity method (EDDM) is proposed to analyze the stress wave propagation in jointed viscoelastic rock mass (VRM).The discontinuities in a rock mass are divided into two groups.The primary group with an average geometrical size larger than or in the same order of magnitude of wavelength of a concerned stress wave is defined as 'macro-joints',while the secondary group with a high density and relatively small geometrical size compared to the wavelength is known as 'micro-defects'.The rock mass with micro-defects is modeled as an equivalent viscoelastic medium while the macro-joints in the rock mass are modeled explicitly as physical discontinuities.Viscoelastic properties of a micro-defected sedimentary rock are obtained by longitudinally impacting a cored long sedimentary rod with a pendulum.Wave propagation coefficient and dynamic viscoelastic modulus are measured.The EDDM is then successfully employed to analyze the wave propagation across macro-joint in VRM.The effect of the rock viscosity on the stress wave propagation is evaluated by comparing the results of VRM from the presented EDDM with those of an elastic rock mass (ERM) from the conventional displacement discontinuity method (CDDM).The CDDM is a special case of the EDDM under the condition that the rock viscosity is ignored.Comparison of the reflected and transmitted waves shows that the essential rock viscosity has a significant effect on stress wave attenuation.When a short propagation distance of a stress wave is considered,the results obtained from the CDDM approximate to the EDDM solutions,however,when the propagation distance is sufficiently long relative to the wavelength,the effect of rock viscosity on the stress wave propagation cannot be ignored.

Failure behavior of protective organic coatings under corrosive conditions

Recent research activities on the formation of micro-defects and porosity in organic coatings were reviewed. The mechanisms of aggressive ionic conduction through organic coatings were analyzed. The micro-mechanisms for the failure behavior of coatings under corrosive environments were discussed in detail. These mechanisms included blistering (i. e. osmotic blistering, anodic blistering and cathodic blistering) in the coating, wet-adhesion loss at the substrate/coating interface, cathodic delamination of coating from the substrate. Based on these researches, it was found that the failure behavior of organic coatings is closely related to the micro-defects in coatings, regardless of the failure mode. Additionally, the general failure mode of a coating system was proposed to interpret the failure behavior of organic in corrosion environments. The topics discussed can provide some insights into the development of a methodology for designing fail-safe coating systems.