Because of potential high energy densities,microfluidic fuel cells can serve as micro-scale power sources.Because microfluidic fuel cells typically operate in the co-laminar flow regime to enable a membrane-less desig...Because of potential high energy densities,microfluidic fuel cells can serve as micro-scale power sources.Because microfluidic fuel cells typically operate in the co-laminar flow regime to enable a membrane-less design,they generally suffer from severe mass transfer limitations with respect to diffusion transport.To address this issue,a novel channel design that integrates slanted groove micro-mixers on the side walls of the channel is proposed.Numerical modeling on the design of groove micro-mixers and grooveless design demonstrates a mass transfer enhancement that has a 115%higher limiting current density and well-controlled convective mixing between the oxidant and the fuel streams with the use of slanted groove micro-mixers.Moreover,the growth of the thickness of the depletion boundary layer is found to be terminated within approximately 2 mm from the channel entrance,which is distinct from the constantly growing pattern in the grooveless design.In addition,a simplified mass transfer model capable of modeling the mass transfer prFocess with the presence of the transverse secondary flow is developed.Further,a dimensionless correlation is derived to analyze the effects of the design parameters on the limiting current density.The present theoretical study paves the way towards an optimal design of a microfluidic fuel cell integrating groove micro-mixers.展开更多
A collaborative investigation of two-fluid mixing in a swirl micro-mixer was carried out by the Shanghai Jiao Tong University and the Tokyo Denki University. Pure water and a mixture of glycerol and water were separat...A collaborative investigation of two-fluid mixing in a swirl micro-mixer was carried out by the Shanghai Jiao Tong University and the Tokyo Denki University. Pure water and a mixture of glycerol and water were separately injected into branch channels and they were subsequently mixed in the central chamber. The two-fluid flow pattern was numerically modeled, in which the dependence of the mixture viscosity and density on the mass fraction of glycerol in the mixing fluid was carefully taken into consideration. The mixing performance of the two fluids was evaluated by varying the Reynolds numbers and the mass fractions of glycerol in water. The mixing process was extensively analyzed using streamline maps and contour plotting distributions of pressure and glycerol concentration. The numerical results show that the acceptable uniformity of mixing at Re = 0.1 is primarily attributed to the time-consuming molecular diffusion, whereas the cost-effective mixing at Re 〉 500 was obtained because of the generation of the swirling flow. The increasing mass fraction of glycerol in water was found to attenuate the mixing performance. The preliminary microscopic visualization of the two-fluid mixing at Re=1300 demonstrated the consistence with the numerical results.展开更多
Micro-mixing is an important mechanism, which works simultaneously with macro-mixing in chemical reactors in process industries, for achieving the best selectivity with respect to desired products. In about a half cen...Micro-mixing is an important mechanism, which works simultaneously with macro-mixing in chemical reactors in process industries, for achieving the best selectivity with respect to desired products. In about a half century, a huge amount of data and knowledge has been accumulated from theoretical and experimental studies on micromixing. Nevertheless, those results are mostly composites of simplified theoretical and empirical models, and the true nature of interactions of flow inhomogeneity and micro-mixing with chemical reaction has not been fully unveiled. This article reviews the progress in micro-mixing study in chemical reactors to date. A few important topics related to the nature, experimental evaluation, and numerical simulation of micro-mixing are addressed.Some suggestions are given hopefully to motivate more chemical engineers to devote their efforts to better understanding of micro-mixing in chemical reactors.展开更多
The coupled CFD-E-model for multiphase micro-mixing was developed,and used to predict the micro-mixing effects on the parallel competing chemical reactions in semi-batch gas–liquid and solid–liquid stirred tanks.Bas...The coupled CFD-E-model for multiphase micro-mixing was developed,and used to predict the micro-mixing effects on the parallel competing chemical reactions in semi-batch gas–liquid and solid–liquid stirred tanks.Based on the multiphase macro-flow field,the key parameters of the micro-mixing E-model were obtained with solving the Reynolds-averaged transport equations of mixture fraction and its variance at low computational costs.Compared with experimental data,the multiphase numerical method shows the satisfactory predicting ability.For the gas–liquid system,the segregated reaction zone is mainly near the feed point,and shrinks to the exit of feed-pipe when the feed position is closer to the impeller.Besides,surface feed requires more time to completely exhaust the added H+solution than that of impeller region feed at the same operating condition.For the solid–liquid system,when the solid suspension cloud is formed at high solid holdups,the flow velocity in the clear liquid layer above the cloud is notably reduced and the reactions proceed slowly in this almost stagnant zone.Therefore,the segregation index in this case is larger than that in the dilute solid–liquid system.展开更多
Numerous studies have been conducted on microfluidic mixers in various microanalysis systems, which elucidated the manipulation and control of small fluid volumes within microfluidic chips. These studies have demonstr...Numerous studies have been conducted on microfluidic mixers in various microanalysis systems, which elucidated the manipulation and control of small fluid volumes within microfluidic chips. These studies have demonstrated the ability to control fluids and samples precisely at the microscale. Microfluidic mixers provide high sensitivity for biochemical analysis due to their small volumes and high surface-to-volume ratios. A promising approach in drug delivery is the rapid microfluidic mixer-based extraction of elemental iodine at the micro level, demonstrating the versatility and the potential to enhance diagnostic imaging and accuracy in targeted drug delivery. Micro-mixing inside microfluidic chips plays a key role in biochemical analysis. The experimental study describes a microfluidic mixer for extraction of elemental iodine using carbon tetrachloride with a gas bubble mixing process. Gas bubbles are generated inside the microcavity to create turbulence and micro-vortices resulting in uniform mixing of samples. The bubble mixing of biochemical samples is analyzed at various pressure levels to validate the simulated results in computational fluid dynamics(CFD). The experimental setup includes a high-resolution camera and an air pump to observe the mixing process and volume at different pressure levels with time. The bubble formation is controlled by adjusting the inert gas flow inside the microfluidic chip. Microfluidic chip-based gas bubble mixing effects have been elaborated at various supplied pressures.展开更多
为探索纸质被动式农药微混合器的主要参数对农药混合效果的影响规律和增强农药混合的机理,选取Y型、Z型和方波型3种结构的纸质被动式农药微混合器,试验研究了每种微混合器不同参数条件对混合性能的影响,选出最优参数,再将最优参数下的3...为探索纸质被动式农药微混合器的主要参数对农药混合效果的影响规律和增强农药混合的机理,选取Y型、Z型和方波型3种结构的纸质被动式农药微混合器,试验研究了每种微混合器不同参数条件对混合性能的影响,选出最优参数,再将最优参数下的3种微混合器的混合性能进行对比。试验结果表明,Y型微混合器的最优参数为:入口速度0.010 m L/min、入口角30°,Z型微混合器的最优参数为:入口速度0.010 m L/min、峰间距3 mm、转角30°,方波型微混合器的最优参数为:入口速度0.010 m L/min、波高2 mm、波宽5 mm;在各自的最优参数条件下,Y型微混合器出口处混合强度为0.622 7,Z型微混合器出口处混合强度为0.690 2,方波型微混合器出口处混合强度为0.732 6,方波型微混合器混合性能最好;纸质被动式农药微混合器通道内部存在纸纤维,可以提供流体流动的动力,也可以加剧分子间的扩散作用,同时也在一定程度上限制了对流作用。展开更多
基金supported by the National Natural Science Foundation of China(No.51606164).
文摘Because of potential high energy densities,microfluidic fuel cells can serve as micro-scale power sources.Because microfluidic fuel cells typically operate in the co-laminar flow regime to enable a membrane-less design,they generally suffer from severe mass transfer limitations with respect to diffusion transport.To address this issue,a novel channel design that integrates slanted groove micro-mixers on the side walls of the channel is proposed.Numerical modeling on the design of groove micro-mixers and grooveless design demonstrates a mass transfer enhancement that has a 115%higher limiting current density and well-controlled convective mixing between the oxidant and the fuel streams with the use of slanted groove micro-mixers.Moreover,the growth of the thickness of the depletion boundary layer is found to be terminated within approximately 2 mm from the channel entrance,which is distinct from the constantly growing pattern in the grooveless design.In addition,a simplified mass transfer model capable of modeling the mass transfer prFocess with the presence of the transverse secondary flow is developed.Further,a dimensionless correlation is derived to analyze the effects of the design parameters on the limiting current density.The present theoretical study paves the way towards an optimal design of a microfluidic fuel cell integrating groove micro-mixers.
文摘A collaborative investigation of two-fluid mixing in a swirl micro-mixer was carried out by the Shanghai Jiao Tong University and the Tokyo Denki University. Pure water and a mixture of glycerol and water were separately injected into branch channels and they were subsequently mixed in the central chamber. The two-fluid flow pattern was numerically modeled, in which the dependence of the mixture viscosity and density on the mass fraction of glycerol in the mixing fluid was carefully taken into consideration. The mixing performance of the two fluids was evaluated by varying the Reynolds numbers and the mass fractions of glycerol in water. The mixing process was extensively analyzed using streamline maps and contour plotting distributions of pressure and glycerol concentration. The numerical results show that the acceptable uniformity of mixing at Re = 0.1 is primarily attributed to the time-consuming molecular diffusion, whereas the cost-effective mixing at Re 〉 500 was obtained because of the generation of the swirling flow. The increasing mass fraction of glycerol in water was found to attenuate the mixing performance. The preliminary microscopic visualization of the two-fluid mixing at Re=1300 demonstrated the consistence with the numerical results.
基金Supported by the National Natural Science Foundation of China(21376243,91434126)National Key Research and Development Program(2016YFB0301702)+1 种基金the State Key Development Program for Basic Research of China(2012CB224806)Jiangsu National Synergetic Innovation Center for Advanced Materials
文摘Micro-mixing is an important mechanism, which works simultaneously with macro-mixing in chemical reactors in process industries, for achieving the best selectivity with respect to desired products. In about a half century, a huge amount of data and knowledge has been accumulated from theoretical and experimental studies on micromixing. Nevertheless, those results are mostly composites of simplified theoretical and empirical models, and the true nature of interactions of flow inhomogeneity and micro-mixing with chemical reaction has not been fully unveiled. This article reviews the progress in micro-mixing study in chemical reactors to date. A few important topics related to the nature, experimental evaluation, and numerical simulation of micro-mixing are addressed.Some suggestions are given hopefully to motivate more chemical engineers to devote their efforts to better understanding of micro-mixing in chemical reactors.
基金supported by the National Key Research and Development Program(2016YFB0301702)the National Natural Science Foundation of China(21808221,21776282,21938009)+3 种基金Major Research Plan of NSFC(91934301)the Key Research Program of Frontier Sciences,CAS(QYZDJ-SSW-JSC030)the Key Research Program of Nanjing IPE Institute of Green Manufacturing Industry(No.E0010719)the Youth Innovation Promotion Association CAS。
文摘The coupled CFD-E-model for multiphase micro-mixing was developed,and used to predict the micro-mixing effects on the parallel competing chemical reactions in semi-batch gas–liquid and solid–liquid stirred tanks.Based on the multiphase macro-flow field,the key parameters of the micro-mixing E-model were obtained with solving the Reynolds-averaged transport equations of mixture fraction and its variance at low computational costs.Compared with experimental data,the multiphase numerical method shows the satisfactory predicting ability.For the gas–liquid system,the segregated reaction zone is mainly near the feed point,and shrinks to the exit of feed-pipe when the feed position is closer to the impeller.Besides,surface feed requires more time to completely exhaust the added H+solution than that of impeller region feed at the same operating condition.For the solid–liquid system,when the solid suspension cloud is formed at high solid holdups,the flow velocity in the clear liquid layer above the cloud is notably reduced and the reactions proceed slowly in this almost stagnant zone.Therefore,the segregation index in this case is larger than that in the dilute solid–liquid system.
基金Project supported by the National Natural Science Foundation of China (Grant No. 51175101)。
文摘Numerous studies have been conducted on microfluidic mixers in various microanalysis systems, which elucidated the manipulation and control of small fluid volumes within microfluidic chips. These studies have demonstrated the ability to control fluids and samples precisely at the microscale. Microfluidic mixers provide high sensitivity for biochemical analysis due to their small volumes and high surface-to-volume ratios. A promising approach in drug delivery is the rapid microfluidic mixer-based extraction of elemental iodine at the micro level, demonstrating the versatility and the potential to enhance diagnostic imaging and accuracy in targeted drug delivery. Micro-mixing inside microfluidic chips plays a key role in biochemical analysis. The experimental study describes a microfluidic mixer for extraction of elemental iodine using carbon tetrachloride with a gas bubble mixing process. Gas bubbles are generated inside the microcavity to create turbulence and micro-vortices resulting in uniform mixing of samples. The bubble mixing of biochemical samples is analyzed at various pressure levels to validate the simulated results in computational fluid dynamics(CFD). The experimental setup includes a high-resolution camera and an air pump to observe the mixing process and volume at different pressure levels with time. The bubble formation is controlled by adjusting the inert gas flow inside the microfluidic chip. Microfluidic chip-based gas bubble mixing effects have been elaborated at various supplied pressures.
文摘为探索纸质被动式农药微混合器的主要参数对农药混合效果的影响规律和增强农药混合的机理,选取Y型、Z型和方波型3种结构的纸质被动式农药微混合器,试验研究了每种微混合器不同参数条件对混合性能的影响,选出最优参数,再将最优参数下的3种微混合器的混合性能进行对比。试验结果表明,Y型微混合器的最优参数为:入口速度0.010 m L/min、入口角30°,Z型微混合器的最优参数为:入口速度0.010 m L/min、峰间距3 mm、转角30°,方波型微混合器的最优参数为:入口速度0.010 m L/min、波高2 mm、波宽5 mm;在各自的最优参数条件下,Y型微混合器出口处混合强度为0.622 7,Z型微混合器出口处混合强度为0.690 2,方波型微混合器出口处混合强度为0.732 6,方波型微混合器混合性能最好;纸质被动式农药微混合器通道内部存在纸纤维,可以提供流体流动的动力,也可以加剧分子间的扩散作用,同时也在一定程度上限制了对流作用。