Composite Panels from the Combination of Rice Husk and Wood Chips with a Natural Resin Based on Tannins Reinforced with Sugar Cane Molasses Intended for Building Insulation: Physico-Mechanical and Thermal Properties

The objective of this work is to develop new biosourced insulating composites from rice husks and wood chips that can be used in the building sector. It appears from the properties of the precursors that rice chips and husks are materials which can have good thermal conductivity and therefore the combination of these precursors could make it possible to obtain panels with good insulating properties. With regard to environmental and climatic constraints, the composite panels formulated at various rates were tested and the physico-mechanical and thermal properties showed that it was essential to add a crosslinker in order to increase certain solicitation. an incorporation rate of 12% to 30% made it possible to obtain panels with low thermal conductivity, a low surface water absorption capacity and which gives the composite good thermal insulation and will find many applications in the construction and real estate sector. Finally, new solutions to improve the fire reaction of the insulation panels are tested which allows to identify suitable solutions for the developed composites. In view of the flame tests, the panels obtained are good and can effectively combat fire safety in public buildings.

Development and application of novel high‐efficiency composite ultrafine cement grouts for roadway in fractured surrounding rocks

The fractured surrounding rocks of roadways pose major challenges to safe mining.Grouting has often been used to reinforce the surrounding rocks to mitigate the safety risks associated with fractured rocks.The aim of this study is to develop highly efficient composite ultrafine cement(CUC)grouts to reinforce the roadway in fractured surrounding rocks.The materials used are ultrafine cement(UC),ultrafine fly ash(UF),ultrafine slag(US),and additives(superplasticizer[SUP],aluminate ultrafine expansion agent[AUA],gypsum,and retarder).The fluidity,bleeding,shrinkage,setting time,chemical composition,microstructure,degree of hydration,and mechanical property of grouting materials were evaluated in this study.Also,a suitable and effective CUC grout mixture was used to reinforce the roadway in the fractured surrounding rock.The results have shown that the addition of UF and US reduces the plastic viscosity of CUC,and the best fluidity can be obtained by adding 40%UF and 10%US.Since UC and UF particles are small,the pozzolanic effect of UF promotes the hydration reaction,which is conductive to the stability of CUC grouts.In addition,fine particles of UC,UF,and US can effectively fill the pores,while the volumetric expansion of AUA and gypsum decreases the pores and thus affects the microstructure of the solidified grout.The compressive test results have shown that the addition of specific amounts of UF and US can ameliorate the mechanical properties of CUC grouts.Finally,the CUC22‐8 grout was used to reinforce the No.20322 belt roadway.The results of numerical simulation and field monitoring have indicated that grouting can efficaciously reinforce the surrounding rock of the roadway.In this research,high‐performance CUC grouts were developed for surrounding rock reinforcement of underground engineering by utilizing UC and some additives.

Microstructural characterization,tribological and corrosion behavior of AA7075-TiC composites

Aluminum alloys are the potential materials in the automobile and aerospace sectors due to their lower density,easy forming and excellent corrosion resistance.The demand of high strength-to-weight ratio materials in structural applications needs the engineering industries to seek aluminum alloy with new versions of hard and brittle ceramic particles.The microstructure,hardness,wear and corrosion behaviors of AA7075 composites with 2.5wt.%and 5wt.%TiC particles were studied.Microscopic analysis is evident that the transformation of the strong dendritic morphology to non-dendritic morphology on the incorporation of TiC into AA7075.Furthermore,the precipitation of the second-phase compounds such as Al_(2)CuMg,Al_(2)Cu andFe-rich Al_6(Cu,Fe)/Al_(7)Cu_(2)Fe)is promoted by TiC particles at inter-and intra-dendritic regions.Accordingly,the hardness of composites is improved by grain boundary strengthening and particulate strengthening mechanisms.Both coefficient of friction and wear rate have an inverse relation with TiC concentration.The base alloy without TiC shows adhesive-type wear-induced deformation due to the formation of an oxide film,while composite samples exhibit a mechanically mixed layer and abrasive-type wear behavior.Composite samples shows a higher corrosion rate due to the presence of numerous precipitates which promote pitting corrosion.

Optimization Mechanism of Mechanical Properties of Basalt Fiber-Epoxy Resin Composites by Interfacially Enriched Distribution of Nano-Starch Crystals

Fibre reinforced polymer composites have become a new generation of structural materials due to their unique advantages such as high specific strength,designability,good dimensional stability and ease of large-area monolithic forming.However,the problem of interfacial bonding between the resin matrix and the fibres limits the direct use of reinforcing fibres and has become a central difficulty in the development of basalt fibre-epoxy composites.This paper proposes a solution for enhancing the strength of the fibre-resin interface using maize starch nanocrystals,which are highly yield and eco-friendly.Firstly,in this paper,corn starch nanocrystals(SNC)were prepared by hydrolysis,and were deposited on the surface of basalt fibers by electrostatic adsorption.After that,in order to maximize the modification effect of nano-starch crystals on the interface,the basalt fiber-epoxy resin composite samples were prepared by mixing in a pressureless molding method.The test results shown that the addition of basalt fibers alone led to a reduction in the strength of the sample.Deposition of 0.1 wt%SNC on the surface of basalt fibers can make the strength consistent with pure epoxy resin.When the adsorption amount of SNC reached 0.5 wt%,the tensile strength of the samples was 23.7%higher than that of pure epoxy resin.This is due to the formation of ether bond homopolymers between the SNC at the fibre-epoxy interface and the epoxy resin,which distorts the originally smooth interface,leading to increased stress concentration and the development of cracks.This enhances the binding of basalt fibers.The conclusions of this paper can provide an effective,simple,low-cost and non-polluting method of interfacial enhancement modification.

Sustainable Biocomposites Materials for Automotive Brake Pad Application:An Overview

Research into converting waste into viable eco-friendly products has gained global concern.Using natural fibres and pulverized metallic waste becomes necessary to reduce noxious environmental emissions due to indiscriminately occupying the land.This study reviews the literature in the broad area of green composites in search of materials that can be used in automotive brake pads.Materials made by biocomposite,rather than fossil fuels,will be favoured.A database containing the tribo-mechanical performance of numerous potential components for the future green composite was established using the technical details of bio-polymers and natural reinforcements.The development of materials with diverse compositions and varying proportions is now conceivable,and these materials can be permanently connected in fully regulated processes.This explanation demonstrates that all of these variables affect friction coefficient,resistance to wear from friction and high temperatures,and the operating life of brake pads to varying degrees.In this study,renewable materials for the matrix and reinforcement are screened to determine which have sufficient strength,coefficient of friction,wear resistance properties,and reasonable costs,making them a feasible option for a green composite.The most significant,intriguing,and unusual materials used in manufacturing brake pads are gathered in this review,which also analyzes how they affect the tribological characteristics of the pads.

Experimental investigation of engineered geopolymer composite for structural strengthening against blast loads

The recent increase in blast/bombing incidents all over the world has pushed the development of effective strengthening approaches to enhance the blast resistance of existing civil infrastructures.Engineered geopolymer composite(EGC)is a promising material featured by eco-friendly,fast-setting and strain-hardening characteristics for emergent strengthening and construction.However,the fiber optimization for preparing EGC and its protective effect on structural elements under blast scenarios are uncertain.In this study,laboratory tests were firstly conducted to evaluate the effects of fiber types on the properties of EGC in terms of workability,dry shrinkage,and mechanical properties in compression,tension and flexure.The experimental results showed that EGC containing PE fiber exhibited suitable workability,acceptable dry shrinkage and superior mechanical properties compared with other types of fibers.After that,a series of field tests were carried out to evaluate the effectiveness of EGC retrofitting layer on the enhancement of blast performance of typical elements.The tests include autoclaved aerated concrete(AAC)masonry walls subjected to vented gas explosion,reinforced AAC panels subjected to TNT explosion and plain concrete slabs subjected to contact explosion.It was found that EGC could effectively enhance the blast resistance of structural elements in different scenarios.For AAC masonry walls and panels,with the existence of EGC,the integrity of specimens could be maintained,and their deflections and damage were significantly reduced.For plain concrete slabs,the EGC overlay could reduce the diameter and depth of the crater and spallation of specimens.

Microstructure evolution,mechanical properties and fracture behavior of Al-xSi/AZ91D bimetallic composites prepared by a compound casting

In this paper,the effect of the Si content on microstructure evolution,mechanical properties,and fracture behavior of the Al-xSi/AZ91D bimetallic composites prepared by compound casting was investigated systematically.The obtained results showed that all the Al-xSi/AZ91D bimetallic composites had a metallurgical reaction layer(MRL),whose thickness increased with increasing Si content for the hypoeutectic Al-Si/AZ91D composites,while the hypereutectic Al-Si/AZ91D composites were opposite.The MRL included eutectic layer(E layer),intermetallic compound layer(IMC layer)and transition region layer(T layer).In the IMC layer,the hypereutectic Al-Si/AZ91D composites contained some Si solid solution and flocculent Mg_(2)Si+Al-Mg IMCs phases not presented in the hypoeutectic Al-Si/AZ91D composites.Besides,increasing Si content,the thickness proportion of the T layer increased,forming an inconsistent preferred orientation of the MRL.The shear strengths of the Al-xSi/AZ91D bimetallic composites enhanced with increasing Si content,and the Al-15Si/AZ91D composite obtained a maximum shear strength of 58.6 MPa,which was 73.4% higher than the Al-6Si/AZ91D composite.The fractures of the Al-xSi/AZ91D bimetallic composites transformed from the T layer into the E layer with the increase of the Si content.The improvement of the shear strength of the Al-xSi/AZ91D bimetallic composites was attributed to the synergistic action of the Mg_(2)Si particle reinforcement,the reduction of oxidizing inclusions and the ratio of Al-Mg IMCs as well as the orientation change of the MRL.

Microwave Absorption and Mechanical Properties of Short-cutted Carbon Fiber/glass Fiber Hybrid Veil Reinforced Epoxy Composites

This work aims at investigating the microwave absorption and mechanical properties of short-cutted carbon fiber/glass fiber hybrid veil reinforced epoxy composites.The short-cutted carbon fibers(CFs)/glass fibers(GFs)hybrid veil were prepared by papermaking technology,and composites liquid molding was employed to manufacture CFs/GFs hybrid epoxy composites.The microstructure,microwave absorbing properties and mechanical properties of the hybrid epoxy composites were studied by using SEM,vector network analyzer and universal material testing,respectively.The reflection coefficient of the composites were calculated by the measured complex permittivity and permeability in the X-band(8.2-12.4 GHz)range.The optimum microwave absorption properties can be obtained when the content of CFs in the hybrid veil is 6 wt%and the thickness of the composites is 2 mm,the minimum reflection coefficient of-31.8 dB and the effective absorption bandwidth is 2.1 GHz,which is ascribed to benefitting impedance matching characteristic and dielectric loss of the carbon fiber.Simultaneously the tensile strength and modulus can achieve 104.0 and 2.98GPa,demonstrating that the CFs/GFs hybrid epoxy composites can be a promising candidate of microwave absorbing materials with high mechanical properties.

Multiphysics processes in the interfacial transition zone of fiber-reinforced cementitious composites under induced curing pressure and implications for mine backfill materials: A critical review

The mesoscale fiber-matrix interfacial transition zone(FM-ITZ) under induced curing pressure plays a key role in the effectiveness of fiber reinforcement and the engineering application of fiber-reinforced cementitious composites(FRCCs). This critical review establishes the link among induced curing pressure(i.e., external loading condition), multiphysics processes(i.e., internal governing mechanism), and interface behavior(i.e., material behavior) for FRCC materials through analysis of the state-of-the-art research findings on the FM-ITZ of FRCC materials. The following results are obtained. For the mechanical process, the induced curing pressure changes the stress state and enhances multicracking behavior, which can strengthen the FM-ITZ. For the hydraulic process, the strengthened seepage of the FM-ITZ under induced curing pressure weakens the effective stress and exaggerates the deficiency in water retention capacity between the bulk matrix and the FMITZ. For the thermal process, the induced curing pressure causes a steep temperature gradient in the FM-ITZ and thus influences the temperature evolution and thermally-induced microcracks in the FM-ITZ. For the chemical process, the induced curing pressure enhances hydration kinetics and results in the formation of additional hydration products in the FM-ITZ. Moreover, recommendations are proposed on the basis of findings from this review to facilitate the implementation of fiber reinforcement in cemented paste backfill technology.

Characteristic of Fresh and Harden Properties of Polyvinyl Alcohol Fibre Reinforced Alkali Activated Composite

Fibre can enhance the mechanical properties of cement-based composites,but fibre also degrades their workability.However,the quantitative effects of fiber content and length-diameter ratio on alkali-activated materials are still unclear.Various aspect ratio,volume fraction of polyvinyl alcohol fibre(PVAF),and various water-binder ratio were employed to prepare a total of 26 groups of fibre reinforced alkali-activated composite(FRAAC).The influence of PVAF fibre factor(product of fiber volume fraction and length-diameter ratio)on flowability,compactness,strength,and crack fractal dimension of FRAAC was researched.The influence of water-binder ratio on the plastic viscosity of FRAAC was more significant than that on the yield stress.When fibre factor was lower than critical value of 150,the influence of fibres could be overlooked.The reason was that the space between fibres was distant,so the flowability of FRAAC was not impacted by PVAF.At this time,fibres were challenging to restrict the cracks in matrix and increase their mechanical properties.When fibre factor was higher than critical value 150 and lower than density packing value 450,the flexural strength,compressive strength and crack fractal dimension of FRAAC were considerably enhanced,and the FRAAC could still flow easily under dead weight.When fibre factor were above 450,noteworthy fibre balling considerably decreased the flowability,leading to poor solidity and reduced compressive strength.Hence,the ideal content of PVAF in alkali activated composite is between 150/(l/d)and 450/(l/d).

Preparation and Investigation of Mechanical and Physical Properties of Flax/Glass Fabric Reinforced Polymer Hybrid Composites

Synthetic reinforced composites affect the environment adversely and have become a global concern, causing increased natural composite demand for sustainability and cost effectiveness. Glass is a popular material that is highly consumed in reinforced composites for its superior mechanical strength. As opposed to that, flax obtained from flax stalks can be used as an alternative reinforcing material with synthetic fibers to minimize manmade fiber consumption. Hence, this research work addresses a few flax/glass-reinforced hybrid composites by using a thermoset polyester matrix. Here, six categories of samples are made, like neat flax, neat glass, and flax/glass fabric reinforced hybrid composite, followed by different stacking layer sequences and hand layout techniques during processing. Afterwards, the mechanical behavior, thermal stability, morphological behavior, and water absorption of hybrid samples were investigated. Among the developed samples, neat glass (NG) composite exhibits superior mechanical properties, while neat flax (NF) shows the lowest result. It is apparent that the mechanical properties and thermal stability of hybrid samples are in between NF and NG because, by adding glass with flax fabric, the strength of hybrid samples is increased. Moreover, it is noticeable that, due to multiple stacking layers of flax and glass, hybrid 3 and hybrid 4 show better strength than consecutive single stacking layers in hybrid 1 and hybrid 2. Among all hybrid composites, the H4 shows comparatively better mechanical and thermal properties due to having the glass layers on the outermost surface. In summary, this research work demonstrated the feasibility of flax fabric with glass fabric as a reinforced hybrid composite that can be used in automobile inner bodies, household furnishing, and home interior decoration.

Preparation and Investigation of Mechanical and Physical Properties of Flax/Glass Fabric Reinforced Polymer Hybrid Composites

Synthetic reinforced composites affect the environment adversely and have become a global concern, causing increased natural composite demand for sustainability and cost effectiveness. Glass is a popular material that is highly consumed in reinforced composites for its superior mechanical strength. As opposed to that, flax obtained from flax stalks can be used as an alternative reinforcing material with synthetic fibers to minimize manmade fiber consumption. Hence, this research work addresses a few flax/glass-reinforced hybrid composites by using a thermoset polyester matrix. Here, six categories of samples are made, like neat flax, neat glass, and flax/glass fabric reinforced hybrid composite, followed by different stacking layer sequences and hand layout techniques during processing. Afterwards, the mechanical behavior, thermal stability, morphological behavior, and water absorption of hybrid samples were investigated. Among the developed samples, neat glass (NG) composite exhibits superior mechanical properties, while neat flax (NF) shows the lowest result. It is apparent that the mechanical properties and thermal stability of hybrid samples are in between NF and NG because, by adding glass with flax fabric, the strength of hybrid samples is increased. Moreover, it is noticeable that, due to multiple stacking layers of flax and glass, hybrid 3 and hybrid 4 show better strength than consecutive single stacking layers in hybrid 1 and hybrid 2. Among all hybrid composites, the H4 shows comparatively better mechanical and thermal properties due to having the glass layers on the outermost surface. In summary, this research work demonstrated the feasibility of flax fabric with glass fabric as a reinforced hybrid composite that can be used in automobile inner bodies, household furnishing, and home interior decoration.

Effect of Silane Coupling Agent Concentration on Interfacial Properties of Basalt Fiber Reinforced Composites

The purpose of this study is to investigate the effect of the concentration of silane coupling solution on the tensile strength of basalt fiber and the interfacial properties of basalt fiber reinforced polymer composites.The surface treatment of basalt fibers was carried out using an aqueous alcohol solution method.Basalt fibers were subjected to surface treatment with 3-Methacryloxypropyl trimethoxy silane at 0.5 wt.%,1 wt.%,2 wt.%,4 wt.%and 10 wt.%.The basalt monofilament tensile tests were carried out to investigate the variation in strength with the concentration of the silane coupling agent.The microdroplet test was performed to examine the effect of the concentration of the silane coupling agent on interfacial strength of basalt reinforced polymer composites.The film was formed on the surface of the basalt fiber treated silane coupling agent solution.The tensile strength of basalt fiber increased because the damaged fiber surface was repaired by the firm of silane coupling agent.The firm was effective in not only the surface protection of basalt fiber but also the improvement on the interfacial strength of fiber-matrix interface.However,the surface treatment using the high concentration silane coupling agent solution has an adverse effect on the mechanical properties of the composite materials,because of causing the degradation of the interfacial strength of the composite materials.

Strengthening mechanisms based on reinforcement distribution uniformity for particle reinforced aluminum matrix composites

A modified mixed strengthening model was proposed for describing the yield strength of particle reinforced aluminum matrix composites.The strengthening mechanisms of the composites were analyzed based on the microstructures and compression mechanical properties.The distribution uniformity of reinforcements and cooperation relationship among dislocation mechanisms were considered in the modified mixed strengthening model by introducing a distribution uniformity factor u and a cooperation coefficient fc,respectively.The results show that the modified mixed strengthening model can accurately describe the yield strengths of Al3Ti/2024Al composites with a relative deviation less than1.2%,which is much more accurate than other strengthening models.The modified mixed model can also be used to predict the yield strength of Al3Ti/2024Al composites with different fractions of reinforcements.

Effects of reinforcement on wear resistance of aluminum matrix composites

The effect of reinforcement on the wear mechanism of metal matrix composites （MMCs） was investigated by considering different parameters, such as sliding distance （6 km）, pressure （0.14-1.1 MPa） and sliding speed （230-1480 r/min）. The wear mechanisms of an MMC and the corresponding matrix material under similar experimental conditions were compared on a pin-on-disc wear machine. The pins were made of 6061 aluminum matrix alloy and 6061 aluminum matrix composite reinforced with 10% Al2O3 （volume fraciton） particles （6-18μm）. The disc was made of steel. The major findings are as follows： the MMC shows much higher wear resistance than the corresponding matrix material; unlike that of matrix material, the wear of MMC is very much linear and possible to predict easily; the wear mechanism is similar for both materials other than the three-body abrasion in the case of MMC; the reinforced particles resist the abrasion and restrict the deformation of MMCs which causes high resistance to wear. These results reveal the roles of the reinforcement particles on the wear resistance of MMCs and provide a useful guide for a better control of their wear.

Study on behavior of reinforcement in molten pool for submicron composite Al_2O_3p/6061 Al during laser welding

The behavior of the reinforcement of submicron composite Al_ 2 O_ 3 p/6061Al in molten pool during laser welding was studied. It was indicated that because there were the remarkable differences in thermal physical properties between matrix and reinforcement particulate, the reinforced particulate was pushed forward during molten pool solidification by the liquid-solid interface in matrix and the reinforced particulate segregated in the weld. It resulted in noticeable degradation in properties of the welded joint. The technology methods to improve the behavior of reinforcement were also investigated. It was pointed out that the laser pulse frequency is the main welding parameter affecting the distributive state of reinforcement, and the theory basis was established for welding the material by laser beam.

A Study on the Tensile Properties of the MWK Structures for Composite Reinforcement

In this paper, the tensile properties of the MWK structures produced with different basic stitches for composite reinforcement were experimentally studied. The results show that the MWK structures with the double loop pillar stitches have better mechanical properties.

Quantitative analysis of biotechnical reinforcement for a steep slope consisting of composite coal-gangue-soil medium adjacent to a mined-out area

The engineering and geological characteristics of a steep slope consisting of coal gangue, rock and soil medium in Huating coal mine have been comprehensively investigated. Owing to humid weather, heavy rainfall, vegetation and porous characteristics of the soil and rock mass, the steep slope will be destabilized and induce mud-rock flow or derive hazard easily. Firstly, based on the classical slope reinforcement theory, some regularity between the shear and displacement in the destabilized zone of the slope with or without root strength contribution is presented. Then, based on the experimental and statistical analysis of root strength, hydrological characteristics and stability status, etc., some possible biotechnical techniques for reinforcement of the steep slope have been suggested. These methods are important for quantitative analysis of destabilization of the slope and design of the biotechnical reinforcement.

Magnesium composites with hybrid nano-reinforcements:3D simulation of dynamic tensile response at elevated temperatures

3D numerical simulations of dynamical tensile response of hybrid carbon nanotube(CNT)and SiC nanoparticle reinforced AZ91D magnesium(Mg)based composites considering interface cohesion over a temperature range from 25 to 300℃ were carried out using a 3D representative volume element(RVE)approach.The simulation predictions were compared with the experimental results.It is clearly shown that the overall dynamic tensile properties of the nanocomposites at different temperatures are improved when the total volume fraction and volume fraction ratio of hybrid CNTs to SiC nanoparticles increase.The overall maximum hybrid effect is achieved when the hybrid volume fraction ratio of CNTs to SiC nanoparticles is in the range from 7:3 to 8:2 under the condition of total volume fraction of 1.0%.The composites present positive strain rate hardening and temperature softening effects under dynamic loading at high temperatures.The simulation results are in good agreement with the experimental data.

Simulating Resin Infusion through Textile Reinforcement Materials for the Manufacture of Complex Composite Structures

Increasing demand for weight reduction and greater fuel efficiency continues to spur the use of composite materials in commercial aircraft structures. Subsequently, as composite aerostructures become larger and more complex, traditional autoclave manufacturing methods are becoming prohibitively expensive. This has prompted renewed interest in out-of-autoclave processing techniques in which resins are introduced into a reinforcing preform. However, the success of these resin infusion methods is highly dependent upon operator skill and experience, particularly in the development of new manufacturing strategies for complex parts. Process modeling, as a predictive computational tool, aims to address the issues of reliability and waste that result from traditional trial-and-error approaches. Basic modeling attempts, many of which are still used in industry, generally focus on simulating fluid flow through an isotropic porous reinforcement material. How- ever, recent efforts are beginning to account for the multiscale and multidisciplinary complexity of woven materials, in simulations that can provide greater fidelity. In particular, new multi-physics process models are able to better predict the infusion behavior through textiles by considering the effect of fabric deformation on permeability and porosity properties within the reinforcing material. In addition to reviewing pre- vious research related to process modeling and the current state of the art, this paper highlights the recent validation of a multi-physics process model against the experimental infusion of a complex double dome component. By accounting for deformation-dependent flow behavior, the multi-physics process model was able to predict realistic flow behavior, demonstrating considerable improvement over basic isotropic permeability models.