A 3D finite element model was established to investigate the temperature and stress fields during the selective laser melting process of Al−Mg−Sc−Zr alloy.By considering the powder−solid transformation,temperaturedepe...A 3D finite element model was established to investigate the temperature and stress fields during the selective laser melting process of Al−Mg−Sc−Zr alloy.By considering the powder−solid transformation,temperaturedependent thermal properties,latent heat of phase transformations and molten pool convection,the effects of laser power,point distance and hatch spacing on the temperature distribution,molten pool dimensions and residual stress distribution were investigated.Then,the effects of laser power,point distance and hatch spacing on the microstructure,density and hardness of the alloy were studied by the experimental method.The results show that the molten pool size gradually increases as the laser power increases and the point distance and hatch spacing decrease.The residual stress mainly concentrates in the middle of the first scanning track and the beginning and end of each scanning track.Experimental results demonstrate the accuracy of the model.The density of the samples tends to increase and then decrease with increasing laser power and decreasing point distance and hatch spacing.The optimum process parameters are laser power of 325−375 W,point distance of 80−100μm and hatch spacing of 80μm.展开更多
A multiscale methodology using scanning and transmission electron microscope,synchrotron X-ray nano-tomography and micro-tomography,small angle neutron scattering,and in situ synchrotron X-ray diffrac-tion has been us...A multiscale methodology using scanning and transmission electron microscope,synchrotron X-ray nano-tomography and micro-tomography,small angle neutron scattering,and in situ synchrotron X-ray diffrac-tion has been used,to reveal the effect of Fe-rich phases and precipitates on the mechanical behaviour of an Al-Cu-Mn-Fe-Sc-Zr alloy.Theα-Al grains size is reduced from 185.1μm(0 MPa)and 114.3μm(75 MPa)by applied pressure.Moreover,it has been demonstrated that suitable heat treatments modify the 3D morphology of Fe-rich phases from interconnected to a disaggregated structure that improves the mechanical properties of the alloy.The size and morphology evolution of fine precipitates under differ-ent ageing temperature and time are revealed.At ageing temperature of 160℃,the precipitates change from GP zones toθ’(around 75 nm in length)with ageing time increasing from 1 h to 24 h;the Vick-ers hardness increases from 72.0 HV to 110.7HV.The high ductility of the Sc,Zr modified Al-Cu alloy is related to the complex shape and the loss of interconnectivity of the Fe-rich particles due to the heat treatment.The evolution of the crystal lattice strains inα-Al,andβ-Fe calculated during tensile test us-ing in-situ synchrotron X-ray diffraction corroborates the influence of the microstructure in the ductility of the modified alloy.展开更多
基金financial supports from the National Natural Science Foundation of China (No.51804349)the China Postdoctoral Science Foundation (No.2018M632986)+1 种基金the Natural Science Foundation of Hunan Province,China (No.2019JJ50766)the National Key Laboratory of Science and Technology on High-strength Structural Materials,China (No.JCKY201851)。
文摘A 3D finite element model was established to investigate the temperature and stress fields during the selective laser melting process of Al−Mg−Sc−Zr alloy.By considering the powder−solid transformation,temperaturedependent thermal properties,latent heat of phase transformations and molten pool convection,the effects of laser power,point distance and hatch spacing on the temperature distribution,molten pool dimensions and residual stress distribution were investigated.Then,the effects of laser power,point distance and hatch spacing on the microstructure,density and hardness of the alloy were studied by the experimental method.The results show that the molten pool size gradually increases as the laser power increases and the point distance and hatch spacing decrease.The residual stress mainly concentrates in the middle of the first scanning track and the beginning and end of each scanning track.Experimental results demonstrate the accuracy of the model.The density of the samples tends to increase and then decrease with increasing laser power and decreasing point distance and hatch spacing.The optimum process parameters are laser power of 325−375 W,point distance of 80−100μm and hatch spacing of 80μm.
基金financially supported by the Natural Science Foundation of China(Nos.52104373 and 51901042)the Ba-sic and Applied Basic Foundation of Guangdong Province,China(Nos.2020B1515120065 and 2021B1515140028)the Guangdong Province Office of Education,China(No.2018KQNCX256).
文摘A multiscale methodology using scanning and transmission electron microscope,synchrotron X-ray nano-tomography and micro-tomography,small angle neutron scattering,and in situ synchrotron X-ray diffrac-tion has been used,to reveal the effect of Fe-rich phases and precipitates on the mechanical behaviour of an Al-Cu-Mn-Fe-Sc-Zr alloy.Theα-Al grains size is reduced from 185.1μm(0 MPa)and 114.3μm(75 MPa)by applied pressure.Moreover,it has been demonstrated that suitable heat treatments modify the 3D morphology of Fe-rich phases from interconnected to a disaggregated structure that improves the mechanical properties of the alloy.The size and morphology evolution of fine precipitates under differ-ent ageing temperature and time are revealed.At ageing temperature of 160℃,the precipitates change from GP zones toθ’(around 75 nm in length)with ageing time increasing from 1 h to 24 h;the Vick-ers hardness increases from 72.0 HV to 110.7HV.The high ductility of the Sc,Zr modified Al-Cu alloy is related to the complex shape and the loss of interconnectivity of the Fe-rich particles due to the heat treatment.The evolution of the crystal lattice strains inα-Al,andβ-Fe calculated during tensile test us-ing in-situ synchrotron X-ray diffraction corroborates the influence of the microstructure in the ductility of the modified alloy.
