Mechanism of microarc oxidation on AZ91D Mg alloy induced byβ-Mg_(17)Al_(12) phase

This work proposed a strategy of indirectly inducing uniform microarc discharge by controlling the content and distribution ofβ-Mg_(17)Al_(12)phase in AZ91D Mg alloy.Two kinds of nano-particles(ZrO_(2)and TiO_(2))were designed to be added into the substrate of Mg alloy by friction stir processing(FSP).Then,Mg alloy sample designed with different precipitated morphology ofβ-Mg_(17)Al_(12)phase was treated by microarc oxidation(MAO)in Na_(3)PO_(4)/Na2SiO3electrolyte.The characteristics and performance of the MAO coating was analyzed using scanning electron microscopy(SEM),energy dispersive spectrometer(EDS),X-ray diffraction(XRD),X-ray photoelectron spectroscopy(XPS),contact angle meter,and potentiodynamic polarization.It was found that the coarseα-Mg grains in extruded AZ91D Mg alloy were refined by FSP,and theβ-Mg_(17)Al_(12)phase with reticular structure was broken and dispersed.The nano-ZrO_(2)particles were pinned at the grain boundary by FSP,which refined theα-Mg grain and promoted the precipitation ofβ-Mg_(17)Al_(12)phase in grains.It effectively inhibited the“cascade”phenomenon of microarcs,which induced the uniform distribution of discharge pores.The MAO coating on Zr-FSP sample had good wettability and corrosion resistance.However,TiO_(2)particles were hardly detected in the coating on TiFSP sample.

Effects of rare earths on the microarc oxidation of a magnesium alloy

The effects of rare earths on the properties of the microarc oxidation（MAO） coating on a magnesium alloy were investigated by means of scanning electron microscopy（SEM）,energy dispersive X-ray spectroscopy（EDS）,and electrochemistry methods.The results show that a nice and compact MAO coating was successfully obtained when the magnesium alloy was treated in nitrate solutions as the pre-treatment of MAO.However,the MAO was not successfully completed for the silicate electrolytes with the addition of rare earths.After the magnesium alloy being treated by rare earth nitrate,the obtained MAO coating has advantages such as uniform distribution of thickness,improved corrosion resistance,and nice-uniform surface,as compared with the untreated magnesium alloy.In addition,the time of non-ESP,the voltage and current density of the MAO process obviously decrease.Cerium oxide doped on the surface of the magnesium alloy can significantly improve the corrosion resistance of the MAO coating and decrease the current density of the MAO process,as compared with lanthanum oxide,whereas the doped rare earths have no significant effect on the components of the MAO coating.

Properties of oxide coating on the surface of ZrH_(1.8) prepared by microarc oxidation with different positive voltages

Zirconia coatings as hydrogen permeation barriers were formed on disktype ZrHj.s substrate speci mens in phosphate solution system by microarc oxidation technique. Influence of positive voltage on hydrogen per meation barriers on the surface of zirconium hydride was investigated as the main factor. The thickness of total oxide layer increased from 42.5 to 55.0 ~tm the increase of positive voltage increasing from 325 up to 425 V. The permeation reduction factor （PRF） was observed under different voltages, which increased with the increasing positive voltages. The phase structure of oxide layer was monoclinic Zr02 and tetragonal ZrO1.88. No reduction reaction occured in the process of hydrogen escaping, and it indicates that hydrogen permeation through oxide layer is restricted.

Characterization of microarc oxidation coatings on pure titanium

Key Laboratory for Beam Technology and Materials Modification, Institute ofLow Energy Nuclear Physics, Beijing Normal UniversityThe morphology, composition, and phase structure of the oxide coatings produced on the surface ofpure titanium by alternating-current microarc discharge in aluminate solution were investigated byX-ray diffraction and scanning electron microscopy. The profiles of the hardness H and the elasticmodulus E in the coatings were determined using a nanoindentation method. The concentrationdistributions of Ti, Al, and O in the coating show that this coating over 30 mu m thick contains twolayers: an outer layer and an inner layer. The oxide coating is mainly composed of TiO_2 rutile andAl_2TiO_5 compounds. During oxidation, the temperature in the microarc discharge channel was veryhigh to make the local coating molten. From the surface to the interior of the coating, H and Eincrease gradually, and then reach maximum values of 9.78 GPa and 176 GPa respectively at a distanceof 7 mu m from the coating/titanium interface. They are also rather high near the interface.

Preparation and structure of microarc oxidation ceramic coatings containing ZrO2 grown on LY12 Al alloy

Ceramic coatings containing ZrO2 were prepared in situ on LY12 aluminum alloy by microarc oxidation（MAO） in the mixed solution of zirconate and phosphate solution.The phase composition and morphology of the coatings were studied by XRD and SEM,respectively.The growing mechanism of ceramic coatings was discussed in a preliminary manner.The results show that with an increase in MAO time,the compactness of the coating improved and the thickness increased.From the inner layer to the coating surface,the content of Zr increased,while the content of Al decreased.In addition,the coating was composed of m-ZrO2,t-ZrO2,and a little amount of γ-Al2O3.With an increase in reaction time,the relative content of t-ZrO2 within the coating sharply decreased while the relative content of m-ZrO2 sharply increased,and then both generally kept at a constant level after 60 min.

Properties of polydimethylsiloxane hydrophobic modified duplex microarc oxidation/diamond-like carbon coatings on AZ31B Mg alloy

A reliable,high-performance coating procedure was developed using PDMS to modify a duplex MAO/DLC coating on an AZ31B Mg alloy.First,the duplex MAO/DLC coating was fabricated via a combined MAO and unbalanced magnetron sputter process.Subsequently,a PDMS solution was used to modify the MAO/DLC coating via a conventional dip-coating method.The surface characteristics,bond strength,hardness,tribological behaviour,and corrosion resistance of the coated samples were evaluated via SEM,CA,Raman spectroscopy,friction and wear behaviour,polarisation curve,and NSS tests.The PDMS modification reduced the HIT of MAO/DLC coating from 15.96 to 8.34GPa;this is ascribed to the penetration of PDMS,which has good rheological properties to form a viscoelastic Si-based organic polymer layer on the MAO/DLC coating.However,the PDMS-modified MAO/DLC coating was denser,hydrophobic,and had higher bond strength compared with MAO-and MAO/DLC-coated samples.Moreover,the PDMS modification reduced the COF and wear rate of the duplex MAO/DLC coating.This indicates that the PDMS improved the tribological behaviour owing to the transferred Si oxide that originated from the Si-O network of the PDMS,as well as the low graphitisation of the DLC layer during sliding.Furthermore,the corrosion current density of the MAO/DLC-coated sample modified by PDMS for 10min decreased by two order of magnitude compared with that of the MAO/DLC-coated sample but by five orders of magnitude compared with that of the bare substrate.The NSS tests proved that the PDMS layer slowed the corrosion of the Mg alloy under long-term service,enhancing the corrosion protection efficiency.The results are attributed to the high bond strength and lubricant MAO/DLC layer,and the dual role of sealing and hydrophobicity of PDMS.Therefore,PDMS modification is promising for the fabrication of protective materials for Mg alloys that require corrosion and wear resistance.

Growth kinetics and mechanism of microarc oxidation coating on Ti-6Al-4V alloy in phosphate/silicate electrolyte

Microarc oxidation(MAO)is an effective surface treatment method for Ti alloys to allow their application in extreme environments.Here,binary electrolytes consisting of different amounts of sodium phosphate and sodium silicate were designed for MAO.The surface morphology,composition,and properties of MAO coatings on Ti-6Al-4V alloy treated in 0.10 mol/L electrolyte were investigated to reveal the effect of PO_(4)^(3-)and SiO_(3)^(2-)ray diffraction,and potentiodynamic polarization.The results showed that PO_(4)^(3-)is beneficial for generating microarcs and forming pores within the coating,resulting in a thick but porous coating.SiO_(3)^(2-)eration of microarcs,resulting in a thin dense coating.The thickness,density,phases content,and polarization resistance of the MAO coatings are primarily affected by the intensity of microarcs for low SiO_(3)^(2-)ciently high.The thickness of MAO coatings obtained in P/Si electrolytes shows a piecewise linear increase with increasing process time during the three stages of microarc discharge.SiO_(3)^(2-)discharge,but slows down the growth of the coating formed in the next stage.

Characterization and Properties of Duplex a-C:H/MAO Coatings on Magnesium Alloy using Combined Microarc Oxidation and Hybrid Magnetron Sputtering

The combined microarc oxidation （MAO） and magnetron sputtering deposition process was used to deposit duplex a-C：H/MAO and Ti-a-C：H/MAO coatings on AM80 magnesium alloy. The microstructure, mechanical properties and tribological behavior of the two duplex coatings were investigated. The experimental results showed that the a-C：H and Ti-a-C：H top films on Si substrates were dense and had a low G peak position and ID/IG ratio, compared with the hydrogen-free amorphous carbon films. Numerous micropores were found on the duplex a-C：H/MAO and Ti-a-C：H/MAO coatings together with low values of hardness （H） and elastic modulus （E）, which also showed good binding strength with the Mg alloy substrates. Compared to MAO treated substrate used for the protection of the Mg alloy, the duplex a-C：H/MAO and Ti-a- C：H/MAO coatings still had stable and low value of friction coefficient, even though the surface of the duplex coatings was rough and porous. Furthermore, the mechanism of friction reduction of the two duplex coatings on the Mg alloy substrates was discussed.

Improving the corrosion properties of magnesium AZ31 alloy GTA weld metal using microarc oxidation process

In this work, the morphology, phase composition, and corrosion properties of microarc oxidized (MAO) gas tungsten arc (GTA) weldments of AZ31 alloy were investigated. Autogenous gas tungsten arc welds were made as full penetration bead-on-plate welding under the alternating-current mode. A uniform oxide layer was developed on the surface of the specimens with MAO treatment in silicate-based alkaline electrolytes for different oxidation times. The corrosion behavior of the samples was evaluated by potentiodynamic polarization and electrochemical impedance spectroscopy. The oxide film improved the corrosion resistance substantially compared to the uncoated specimens. The sample coated for 10 min exhibited better corrosion properties. The corrosion resistance of the coatings was concluded to strongly depend on the morphology, whereas the phase composition and thickness were concluded to only slightly affect the corrosion resistance.

Characteristics of grain growth of microarc oxidation coatings on pure titanium

Grainy titania coatings are prepared by microarc oxidation on pure titanium （TA2） substrates in a Na2SiO3NaF electrolytic solution. The coating thickness is measured by an optical microscope with a CCD camera. Scanning electron microscope （SEM） and x-ray diffraction （XRD） are employed to characterize the microstructure and phase composition of coatings. The results show that the coating thickness increases linearly as the treatment time increases. The coatings are mainly composed of anatase and rutile （TiO2）. With the increase of treatment time, the predominant phase composition varies from anatase to rutile, which indicates that phase transformation of anatase into rutile occurs in the oxidizing process. Meanwhile, the size of grains existing on the coating surface increases and thus the surface becomes much coarser.

Analyses of Microarc Oxidation Coating Formed on AZ91D Alloy in Phosphate Electrolytes

This paper studied the appearance transition of microdischarges, the phase composition and the morphology evolution of the oxide film formed by microarc oxidation on AZ91D magnesium alloy. The appearance of microdischarges population experienced apparent changes in size, spatial density and color, which was related with the changes of the type and quantity of the disintegrated gas bubbles generated at the interface between the electrolyte and substrate. Correspondingly, the diameter of micropores together with net-like fine microcracks increased when a higher voltage was employed. The coating was composed of MgO, MgAl2O4 and there existed a fluoride-enriched zone of about 3-5μm at the film/substrate interface.

Microstructure and Corrosion Performance of Oxide Coatings on Aluminium by Plasma Electrolytic Oxidation in Silicate and Phosphate Electrolytes

Ceramic coatings are fabricated on pure aluminium by plasma electrolytic oxidation （PEO） in three kinds of electrolyte systems [E1： 0.05M NaOH＋0.033M Na2SiO3, E2： 0.025M NaOH＋0.008M （NAPO3）6 and E3： 0.025M NaOH＋0.066M Na2SiO3＋0.008M （NAPO3）6]. The voltage-time responses show that the PEO process of E2 has the highest discharging voltage, which results in the biggest pores and heaviest cracks on the surfaces. X-ray diffraction results show that coatings produced in E1 and E3 are mainly composed of γ-Al2O3 and mullite, while coatings produced in E2 are mainly composed of a-Al2O3. After PEO treatment the corrosion resistance of aluminium is improved significantly and the coatings produced in E3 perform the best corrosion resistance.

Structure and Characteristics of Oxide Films Containing Ca and P on Ti Substrate

The ceramic coating was formed by using microarc oxidation (MAO) in the electrolytic solution of β-Glycerophosphate sodium salt pentahydrate (β-GP) and calcium acetate (CA). The microstructure, phase structure and phase composition were investigated with scanning electron microscopy (SEM), atomic force microscope (AFM), energy dispersive X-ray microanalyser (EDX), X-ray photoelectron spectroscopy (XPS), electron probe micro analyzer (EPMA) and X-ray diffraction (XRD). Investigation of the chemical composition of the coating with EDX revealed that Ca and P of high concentration existed in oxide films. XRD patterns indicated that the oxide film was composed of only anatase at low voltage discharge, and that rutile peaks appear in addition to anatase peak with increasing MAO voltage. Despite the existence of Ca and P, compounds concerning Ca and P were not detected in the oxide film.

Microstructure and properties of microarc oxidation coating formed on aluminum alloy with compound additives nano-TiO_2 and nano-ZnO

In this work, microarc oxidation(MAO) technology was used to form oxide ceramic coating on the surface of aluminum alloy. The combined additives nano-TiOand nano-ZnO were added into the silicate electrolyte, and the effect of the compound nano-additive on microstructure and properties of MAO coating was investigated. The results show that compared with those of the nano-additive-free coating formed on aluminum alloy, the thickness, hardness, abrasion resistance and corrosion resistance of the nano-additive-containing coating are obviously improved. The surface of coating with nanoadditive becomes smooth, dense, and there are less porosities and microcracks. Moreover, the content of crystal phase a-AlOand y-AlOincreases visibly on the nano-additive-containing MAO coatings, and new phases AlTi and ZnTiare detected in the coatings, which are mainly contributed to the excellent corrosion resistance and abrasion resistance of the film. When the contents of nano-TiOand nano-ZnO are, respectively, 4 and 2 g-L, the film has better comprehensive performance, the thickness and hardness of the film could reach 52 μm and HV 692,respectively.

Role of β Phase during Microarc Oxidation of Mg Alloy AZ91D and Corrosion Resistance of the Oxidation Coating

Selective growth of oxidation coating was observed on Mg alloy AZ91 D when this alloy was treated by microarc oxidation （MAO） technique, and then the role of intermetallic phase Mg17AI12 （β phase） during MAO was investigated. Corrosion resistance and anti-corrosion mechanism of the MAO coating were also studied. Optical microscopy and scanning electron microscopy （SEM） were used to characterize β phase and coating microstructure. Corrosion properties of the coated alloy were studied by potentiodynamic polarization test and electrochemical impedance spectroscopy （EIS） in 3.5% NaCI solution. Results showed that sparking discharge preferentially occurred on ^-Mg phase rather than on β phase at the early stage of MAO; however selective growth of the coating disappeared gradually with the increasing oxidation time and β phase would not further inhibit coating growth at the prolonged stage of MAO. MglTAI12 phase ultimately was unable to destroy the integrity and continuity of MAO coating. The MAO coating could restrain charge transfer process and then greatly enhance corrosion resistance of AZ91D alloy. Sealing treatment of MAO coating by stearic acid could further improve the corrosion resistance of AZ91 D alloy.

Effect of Negatively Charged Ions on the Formation of Microarc Oxidation Coating on 2024 Aluminium Alloy

The present study deals with the effect of negatively charged ions on the ceramic coating formation on 2024 aluminium alloy during microarc oxidation （MAO） process. On the basis of the experimental results, two steps （the formation of an incipient film without arc presence and the growth of a ceramic coating with arc discharge） of MAO process have been observed. For comparison, four different negatively charged ions studied. It is proved that negatively charged ions strongly participated in the formation of an incipient film with high impedance value at the first step. The growth of ceramic coating depends on the combination between AI of the substrate and O from the electrolyte, and the negatively charged ions are little consumed. As an anodic oxide coating is prepared on the sample surface instead of the incipient film, the first step occurs easily and the growth of ceramic coating is accelerated. Furthermore, the mechanism of negatively charged ions in the formation of the MAO coating has been proposed.

Improving tribological and corrosion resistance of Ti6Al4V alloy by hybrid microarc oxidation/enameling treatments

A promising duplex coating was prepared by microarc oxidation（MAO） and enameling processes onto polished Ti6A14V alloy. The TiO2 ceramic coating deposited by MAO was characterized and then combined with an enameling treatment in order to improve the tribological and corrosion resistance of Ti6A14V alloy. The morphology, phase composition, and hardness of MAO and MAO/enameling-coated Ti6A14V alloy were evaluated by scanning electron microscopy（SEM）, X-ray diffraction（XRD）, and Vickers microhardness tester, respectively.The tribological performance was investigated using a ballon-disk tribometer. The corrosion resistance was studied using immersion tests and potentiodynamic polarization.Wear tests show that the enamel coating on the MAOcoated surface causes a reduction in the friction coefficient.Immersion tests demonstrate that the duplex coating is more effective in improving the corrosion resistance of Ti6A14V than the MAO coating especially at high temperature（80 ℃）. Potentiodynamic polarization curves reveal that the corrosion potential of the duplex coating increases by about 250 mV and the corrosion current density is slightly lower than that of the MAO coating. The duplex coating is superior to the stand-alone MAO coating in improving the tribological and corrosion behavior of Ti6A14V.

Synthetic Effects of Frequency and Duty Ratio on Growth Characteristics, Energy Consumption and Corrosion Properties of Microarc Oxidized Coating Formed on Ti6Al4V

The synthetic effects of frequency and duty ratio on growth characteristics and corrosion properties of coating on Ti6Al4V fabricated by microarc oxidation are investigated comprehensively. Under the condition of uniform cumulating time of positive impulse width, the essence of altering frequency and duty ratio to determine the formation of coating is to vary the duration and interval time of positive pulse. The growth of coating is mainly controlled by duration time of positive pulse and hardly correlated to the interval time of positive pulse, while both duration and interval time of positive pulse have few influences on the morphology and phase structures of coating. The dynamic current is related to positive impulse width and the ratio of positive pulse on-time to pulse off-time. Regardless of uniform duration or interval time of positive pulse, the energy dissipation presents a descending tendency. The relationship between energy consumption and anticorrosion performance is contradictory, and obtaining excellent corrosion ratio and frequency can be designed purposefully to realize the resistance is bound to sacrifice lots of energy. The duty optimal process.

Role of Al_(18)B_4O_(33) Whisker in MAO Process of Mg Matrix Composite and Protective Properties of the Oxidation Coating

Selective growth of oxidation coating was observed with Al18B4O33 crystal whisker as reinforced phase） on Mg matrix composite Al18B4O33w/AZ91 （a composite when this composite was treated by microarc oxidation （MAO） technique, and then the role of Al18B4O33 whisker in the process of MAO was analyzed. The protective properties of MAO coating also were investigated. Scanning electron microscopy （SEM） was used to characterize the existing state of Al18B4O33 whisker in MAO process and the microstructure of MAO coating. Corrosion resistance of the bare and coated composite was evaluated by immersion corrosion test and potentiodynamic polarizing test. Wear resistance of MAO coating was investigated by a ball-on-disc friction and wear tester. The results showed that sparking discharge did not occur on Al18B4O33 whisker and the whisker existed in the coating as a heterogeneous phase when MAO coating grew on the composite; then the whisker would be covered gradually with growing thick of the coating. Corrosion current density of the coated composite was decreased by 4 orders of magnitude compared with that of the uncoated composite; excellent corrosion resistance was closely related to the compact whisker-coating interface since Al18B4O33 whisker did not induce structural defects. The coating also exhibited high wear resistance and a slight adhesive wear tendency with bearing steel as its counterpart material.