Microbiologically influenced corrosion resistance enhancement of coppercontaining high entropy alloy Fe_(x)Cu_(1−x)CoNiCrMn against Pseudomonas aeruginosa

To enhance the microbiologically influenced corrosion(MIC)resistance of FeCoNiCrMn high entropy alloy(HEAs),a series of Fe_(x)Cu_((1−x))CoNiCrMn(x=1,0.75,0.5,and 0.25)HEAs were prepared.Microstructural characteristics,corrosion behavior(morphology observation and electrochemical properties),and antimicrobial performance of Fe_(x)Cu_((1−x))CoNiCrMn HEAs were evaluated in a medium inoculated with typical corrosive microorganism Pseudomonas aeruginosa.The aim was to identify copper-containing FeCoNiCrMn HEAs that balance corrosion resistance and antimicrobial properties.Results revealed that all Fe_(x)Cu_((1−x))CoNiCrMn(x=1,0.75,0.5,and 0.25)HEAs exhibited an FCC(face centered cubic)phase,with significant grain refinement observed in Fe_(0.75)Cu_(0.25)CoNiCrMn HEA.Electrochemical tests indicated that Fe_(0.75)Cu_(0.25)CoNiCrMn HEA demonstrated lower corrosion current density(i_(corr))and pitting potential(E_(pit))compared to other Fe_(x)Cu_((1−x))CoNiCrMn HEAs in P.aeruginosa-inoculated medium,exhibiting superior resistance to MIC.Anti-microbial tests showed that after 14 d of immersion,Fe_(0.75)Cu_(0.25)CoNiCrMn achieved an antibacterial rate of 89.5%,effectively inhibiting the adhesion and biofilm formation of P.aeruginosa,thereby achieving resistance to MIC.

Electrochemical behavior of microbiologically influenced corrosion on Fe_3Al in marine environment

In this article, microbiologically influenced corrosion behavior of Fe3Al intermetallie compound in microorganism culture medium has been investigated by using weight loss methods, electrochemical techniques, and electron microscopy. Polarization curves showed that a sharp electrical current peak caused by surface pitting could be observed after Fe3Al electrodes were immersed in culture medium for 15 days when the polarization potential was about -790 mV vs SCE. Based on the electrochemical impedance spectroscopy （EIS） and the equivalent circuit parameters of the associated system, the corrosion products were found to exhibit a two-layer structured feature and the microorganisms could induce pitting and erosion corrosion of the inner layer. In addition, the passivating film of the inner layer was absolutely destroyed by microbial metabolic products.

Microbiologically influenced corrosion of cable bolts in underground coal mines:The effect of Acidithiobacillus ferrooxidans

Reports on corrosion failure of cable bolts,used in mining and civil industries,have been increasing in the past two decades.The previous studies found that pitting corrosion on the surface of a cable bolt can initiate premature failure of the bolt.In this study,the role of Acidithiobacillus ferrooxidans(A.ferrooxidans)bacterium in the occurrence of pitting corrosion in cable bolts was studied.Stressed coupons,made from the wires of cable bolts,were immersed in testing bottles containing groundwater collected from an underground coal mine and a mixture of A.ferrooxidans and geomaterials.It was observed that A.ferrooxidans caused pitting corrosion on the surface of cable bolts in the near-neutral environment.The presence of geomaterials slightly affected the p H of the environment;however,it did not have any significant influence on the corrosion activity of A.ferrooxidans.This study suggests that the common bacterium A.ferrooxidans found in many underground environments can be a threat to cable bolts'integrity by creating initiation points for other catastrophic failures such as stress corrosion cracking.

THE ELECTROCHEMICAL BEHAVIOR OF OCEANIC MICROBIOLOGICAL INFLUENCED CORROSION ON CARBON STEEL

The corrosion behavior of carbon steel in the medium of marine microorganisms was investigated by electrochemical impedance spectra, polarization curves, and so on. Experimental results showed that the corrosion potential of carbon steel moved in a negative direction in the unpurified marine microorganism solution, and the polarization style of the cathodic process did not change. The electrochemical impedance spectra showed that the impedance value of the electrode decreased in the medium with bacteria, which indicated that the existence of microorganism could accelerate the corrosion progress of carbon steel.

Anticorrosive Properties of Green Silver Nanoparticles to Prevent Microbiologically Influenced Corrosion on Copper in the Marine Environment

Microbiologically influenced corrosion is a global problem especially materials used in marine engineering.In that respect,inhibitors are widely used to control fouling and corrosion in marine systems.Most techniques used in inhibitor production are expensive and considered hazardous to the ecosystem.Therefore,scientists are motivated to explore natsural and green products as potent corrosion inhibitors especially in nano size.In this study,antibacterial and anticorrosive properties of green silver nanoparticles(AgNPs)were studied through weight loss,electrochemical characterization,and surface analysis techniques.The corrosion of copper(Cu)in artificial seawater(ASW),Halomonas variabilis(H.variabilis)NOSK,and H.variabilis+AgNPs was monitored using electrochemical measurements like open circuit potential(OCP),electrochemical impedance spectroscopy(EIS),and potentiodynamic polarization curves.AgNPs showed excellent antibacterial activity against pathogenic microorganisms.Electrochemical studies demonstrate a noticeable decrease in OCP and current density in ASW containing H.variabilis+AgNPs compared to both ASW and ASW inoculated with bacterium,which confirmed the decrease of corrosion rate of copper.Furthermore,the obtained voltammograms show that the silver nanoparticles were adsorbed on the copper electrode surface from the corrosion solution.Thus,the results prove that the novel idea of green silver nanoparticles acts as an anticorrosive film in the marine environment.

Corrosion behavior of B10 copper-nickel alloy beneath a deposit caused by sulfate-reducing bacteria with carbon source starvation in marine environments

Copper-nickel alloys can suffer severe localized corrosion in marine environments containing sulfate-reducing bacteria(SRB),but the effect of SRB on the under-deposit corrosion of copper-nickel alloys is unknown.In this work,the corrosion behavior of B10 copper-nickel alloy beneath a deposit caused by SRB with carbon source starvation in artificial seawater was studied based on electrochemical measurements and surface analysis.Results demonstrate that SRB with an organic carbon starvation can survive in artificial water but most SRB cells have died.The survived SRB cells can attach to the bare and deposit-covered B10 copper-nickel alloy,leading to the corrosion acceleration.Due to the limitation of organic carbon source,the pitting corrosion of B10 copper-nickel alloy caused by SRB is not serious.However,serious pitting corrosion of the deposit-covered B10 copper-nickel alloy can be found both in abiotic and biotic conditions,and the pitting corrosion and uniform corrosion are further accelerated by SRB.There is a galvanic effect between the bare and deposit-covered specimens in the presence of SRB in the early stage but the galvanic effect after 5 d of testing can be neglected due to the low OCP difference values.

Corrosion of Q235 steel affected by Pseudodesulfovibrio cashew differed with electron acceptors

Sulfate and nitrate reducing bacteria are important culprits for microbiologically influenced corrosion(MIC)using sulfate and nitrate as electron acceptors,respectively.Sulfate and nitrate hold different standard electrode potentials,which may lead to differences in corrosion,but their effects on corrosion by the same bacteria have not been reported.The corrosion of Q235 steel affected by Pseudodesulfovibrio cashew(P.cashew)in the sulfate and nitrate media under carbon starvation was studied.It was found that sulfate and nitrate did not lead to differences in corrosion under abiotic conditions.However,P.cashew promoted corrosion in both cases,and the consumption of H_(2)was the main mechanism for MIC.In addition,corrosion was more severe in the sulfate media.The higher corrosivity of P.cashew with sulfate as the electron acceptor is closely related to the higher number of sessile cells in the biofilm,higher bacterial motility,more hydrogen production pathways,and the increased gene expression of enzymes related to energy synthesis.

Effect of organic carbon sources on the anodic corrosion of magnesium AZ31B by sulfate-reducing prokaryote

Corrosion caused by sulfate-reducing prokaryotes(SRP)is an important cause of magnesium alloy anode failure in oil pipeline.In this study,the effects of Desulfovibrio sp.HQM3 on the corrosion behavior of AZ31B magnesium alloy anode in organic carbon sources with different contents in simulated tidal flat environment were analyzed using weight loss test,surface analysis and electrochemical analysis technologies.The results showed that the weight loss rate of coupons in low carbon sources contents(0%,1%,10%)was higher than that in 100%carbon sources.Electrochemical analyses showed that the corrosion current density(J_(corr))under low carbon sources contents was larger,while the charge transfer resistance(R_(ct))was lower,leading to a higher corrosion rate compared to those under 100%carbon sources content.Observations from scanning electron microscopy(SEM)and confocal laser scanning microscopy(CLSM)revealed more severe pitting corrosion on the alloy surface in the absence of carbon sources.In addition,a large number of nanowires were observed between bacteria on the alloy surface using SEM.Combined with thermodynamic calculations,it was demonstrated that the corrosion of coupons by Desulfovibrio sp.HQM3 in the absence of carbon sources was achieved through extracellular electron transfer.

MICROBIOLOGICALLY INFLUENCED CORROSION ON WELD OF STAINLESS STEEL 304L

The influence of welding defects on MIC (microbiologically influenced corrosion) was studied.The open circuit potential (OCP) was measured during MIC test. It was found that OCP shifted to a higher level when the system was inoculated with bacteria and it decreased dramatically when MIC started. Among a series of welding defects golden heat tint was found the most susceptible to MIC. The tubercles over pitting were observed with SEM. Some elements inside of the tubercles were analysed with EDXA. Microbiological analysis of a corroded and a non-corroded sample revealed no significant difference between them with the exception of the number of the manganeseoxidising bacteria.

Study of Microbiologically Induced Corrosion Action on Al-6Mg-Zr and Al-6Mg-Zr-Sc

The corrosion behaviors of Al-6Mg-Zr and Al-6Mg-Zr-Sc in the sulfate-reducing bacteria （SRB） solution in anaerobic environment were studied using electrochemical, microbiological, and surface analysis methods. It was found that the oxide film was more compact owing to the addition of Sc resulting in the open circuit potential shifting by about 100mV positively. On the other hand, it was seen that the pitting sensitivity of Al-6Mg-Zr-Sc alloy in SRB solution decreased and its microbiologically influenced corrosion resistance was improved. Pitting corrosion occurring on the surface of the two alloys under the comprehensive action of the metabolism of SRB was observed by SEM. It was obtained by EDS that the corrosion degree increased with time and corrosion was furthered by deposition of the product.

Infl uence of nitrate concentrations on EH40 steel corrosion aff ected by coexistence of Desulfovibrio desulfuricans and Pseudomonas aeruginosa bacteria

Nitrate addition is a common bio-competitive exclusion(BCE)method to mitigate corrosion in produced water reinjection systems,which can aff ect microbial community compositions,especially nitrate and sulfate reducing bacteria,but its eff ectiveness is in controversy.We investigated the infl uence of nitrate concentrations on EH40 steel corrosion aff ected by coexistence of Desulfovibrio vulgaris and Pseudomonas aeruginosa bacteria.Results demonstrate that only mixed bacteria or nitrate had little eff ect on EH40 steel corrosion,and nitrate could accelerate the corrosion of EH40 steel through the action of microorganisms.The corrosion promotion of nitrate was dependent on its concentrations,which increased from 0 to 5 g/L and decreased from 5 to 50 g/L.These diff erences were believed to be related to the regulation of nitrate in the growth of bacteria and biofi lms.Therefore,care must be taken to BCE method with nitrate when nitrate reducing bacteria with high corrosive activity are present in the environments.

Corrosion Behaviors of Steel A3 Exposed to Thiobacillus Ferrooxidans

The corrosion behaviors of steel A3 in synergistic action of Thiobacillus ferrooxidans （T.f） and electrochemically accelerated corrosion were studied by electrochemical, microbiology and surface analysis methods. The open circuit potential （Eocp） and electrochemical impedance spectroscopy （EIS） of the steel A3 electrodes were measured in leathen culture medium without and with T.f （simply called T.f solution in the following paper） in immersion electrode way at the time of the 2nd, 5th, 10th, 20th and 30th days, respectively. It was found that Eocp of the electrode for immersion in leathen culture medium shifted negatively with the immersion time while that for immersion in T.f solutions shifted negatively, then positively and finally negatively. On the 20th day, the corrosion of steel A3 for immersion in culture medium was in pitting initiation stage while that for immersion in T.f solutions was in pitting growth stage. It was found that the corrosion of steel A3 was accelerated by T.f. The morphology of corrosion product of steel A3 immersion in T.f solutions observed through scanning electron microscopy （SEM） transformed from solid globules to tabular plates and to spongy globules and plates.

Effect of Sulfate-reducing Bacteria on Corrosion Behavior of Mild Steel in Sea Mud

Microbiologically influenced corrosion （MIC） is very severe corrosion for constructions buried under sea mud environment. Therefore it is of great importance to carry out the investigation of the corrosion behavior of marine steel in sea mud. In this paper, the effect of sulfate-reducing bacteria （SRB） on corrosion behavior of mild steel in sea mud was studied by weight loss, dual-compartment cell, electronic probe microanalysis （EPMA）, transmission electron microscopy （TEM） combined with energy dispersive X-ray analysis （EDX） and electrochemical impedance spectroscopy （EIS）. The results showed that corrosion rate and galvanic current were influenced by the metabolic activity of SRB. In the environment of sea mud containing SRB, the original corrosion products, ferric （oxyhydr） oxide, transformed to iron sulfide. With the excess of the dissolved H2S, the composition of the protective layer formed of FeS transformed to FeS2 or other non-stoichiometric polysulphide, which changed the state of the former layer and accelerated the corrosion process.

Development of Modified 304 Stainless Steel Resistant to Stress Corrosion Cracking in Chloride Environment

The influence of water pollution and welding defects on MIC (microbiologically influenced corrosion) was studied. The open circuit potential (OCP) was measured during MIC test. It was found that OCP shifted to a higher level when the system was inoculated with bacteria while the OCP of those samples in water without bacteria was kept at a low level. The OCP decreased dramatically when MIC started in polluted water. Combination of weld defect heat tint, polluted water and adding bacteria causes MIC happen at high rate. Some elements inside the tubercle were analyzed with EDXA. The pits and biofilm were observed with SEM. Microbiological analysis revealed the difference of bacteria between corroded and uncorroded samples.

Microbiologically Induced Corrosion Action on Al-6Mg-Zr and Al-6Mg-Zr-Sc

The corrosion behaviors of Al-6Mg-Zr and Al-6Mg-Zr-Sc in sulfate-reducing bacteria（SRB） solution in the anaerobic environment were studied by electrochemical, microbiology and surface analysis methods. It is found that the oxide film is more compact resulting in the open circuit potential shifting about 100 mV positively due to the addition of Sc. On the other hand, it is demonstrated that pitting sensitivity of Al-6Mg-Zr-Sc alloy in the SRB solution is decreased and its microbiologically influenced corrosion resistance is improved.

Anaerobic microbiologically influenced corrosion mechanisms interpreted using bioenergetics and bioelectrochemistry： A review

Microbiologically influenced corrosion （MIC） is a major cause of corrosion damages, facility failures, and financial losses, making MIC an important research topic. Due to complex microbiological activities and a lack of deep understanding of the interactions between biofilms and metal surfaces, MIC occurrences and mechanisms are difficult to predict and interpret. Many theories and mechanisms have been pro- posed to explain MIC. In this review, the mechanisms of MIC are discussed using hioenergetics, microbial respiration types, and biofilm extracellular electron transfer （EET）. Two main MIC types, namely EET-MIC and metabolite MIC （M-ME）, are discussed. This brief review provides a state of the art insight into MIC mechanisms and it helps the diagnosis and prediction of occurrences of MIC under anaerobic conditions in the oil and gas industry.

Enhanced resistance of 2205 Cu-bearing duplex stainless steel towards microbiologically influenced corrosion by marine aerobic Pseudomonas aeruginosa biofilms

An antibacterial 2205-Cu duplex stainless steel （DSS） was shown to inhibit the formation and growth of corrosive marine biofilms by direct contact with copper-rich phases and the release of Cu^2＋ ions from the 2205-Cu DSS surface. In this work, the microbiologically influenced corrosion （MIC） resistance of 2205- Cu DS5 in the presence of the corrosive marine bacterium Pseudornonos aeruginosa was investigated. The addition of copper improved the mechanical properties such as the yield strength, the tensile strength and the hardness of 2205 DSS. Electrochemical test results from linear polarization resistance （LPR）, electrochemical impedance spectroscopy （EI5） and critical pitting temperature （CPT） measurements showed that 2205-Cu DSS possessed a larger polarization resistance （Rp）, charge transfer resistance （Rct） and CPT values, indicating the excellent MIC resistance of2205-Cu DSS against the corrosive P. aeruginosa biofilm. The live]dead staining results and the SEM images of biofilm confirmed the strong antibacterial ability of 2205-Cu DSS. The largest pit depth of 2205-Cu DSS was considerably smaller than that of 2205 DSS after 14d in the presence ofP. aeruginosa （2.2 μm vs 12.5 μm）. 2205-Cu DSS possessed a superior MIC resistance to regular 2205 DSS in the presence of aerobic P. aeruginosa.

Microbiologically influenced corrosion of Cu by nitrate reducing marine bacterium Pseudomonas aeruginosa

The microbiologically influenced corrosion(MIC) mechanisms of copper by Pseudomonas aeruginosa as a typical strain of nitrate reducing bacteria(NRB) was investigated in this lab study.Cu was immersed in deoxygenated LB-NO3 seawater inoculated with P.aeruginosa and incubated for 2 weeks.Results showed that this NRB caused pitting and uniform corrosion.The maximum pit depths after 7 d and 14 d in125 mL anaerobic vials with 50 mL broth were 5.1 μm and 9.1 μm,accompanied by specific weight losses of 1.3 mg/cm2(7 d) and 1.7 mg/cm2(14 d),respectively.Electrochemical measurements corroborated weight loss and pit depth data trends.Experimental results indicated that extracellular electron transfer for nitrate reduction was the main MIC mechanism and ammonia secreted by P.aeruginosa could also play a role in the overall Cu corrosion process.

Microbiologically influenced corrosion of 304 stainless steel by halophilic archaea Natronorubrum tibetense

The corrosion behavior of 304 stainless steel(SS)in the presence of aerobic halophilic archaea Natronorubrum tibetense was investigated.After 14 days of immersion,no obvious pitting pit was observed on the SS surface in the sterile medium.By contrast,the SS exhibited serious pitting corrosion with the largest pit depth of 5.0μm in the inoculated medium after 14 days.The results of electrochemical tests showed that the barrier property of the passive film decreased faster in the inoculated medium.The X-ray photoelectron spectroscopy results indicated that the detrimental Fe2+and Cr6+increased in the passive film under the influence of archaea N.tibetense,which resulted in the accelerated deterioration of passive film and promoted the pitting corrosion.Combined with the energy starvation tests,the microbiologically influenced corrosion mechanism of 304 SS caused by halophilic archaea N.tibetense was discussed finally.

Electron transfer mediator PCN secreted by aerobic marine Pseudomonas aeruginosa accelerates microbiologically influenced corrosion of TC4 titanium alloy

Titanium alloys possess excellent corrosion resistance in marine environments,thus the possibility of their corrosion caused by marine microorganisms is neglected.In this work,microbiologically influenced corrosion(MIC)of TC4 titanium alloy caused by marine Pseudomonas aeruginosa was investigated through electrochemical and surface characterizations during a 14-day immersion test.Results revealed that the unstable surface caused by P.aeruginosa resulted in exposure of Ti_(2)O_(3) and severe pitting corrosion with maximum pit depth of 5.7μm after 14 days of incubation.Phenazine-1-carboxylate(PCN),secreted by P.aeruginosa,promoted extracellular electron transfer(EET)and accelerated corrosion.Deletion of the phzH gene,which codes for the enzyme that catalyzes PCN production,from the P.aeruginosa genome,resulted in significantly decreased rates of corrosion.These results demonstrate that TC4 titanium alloy is not immune to marine MIC,and EET contributes to the corrosion of TC4 titanium alloy caused by P.aeruginosa.