Microstructure and property research on welded joints of 7xxx aluminum alloy welding wire TIG for 7075 aluminum alloy

7 xxx welding wire was self-made by spray forming ingots drawn to series welding wires products,and then TIG butt welding test is used for 5 mm thick 7075 high-strength aluminium alloy.After welding,the stress relief+solid-solution aging heat treatment(T6)were performed to joints,and the mechanical properties and microstructure of the joints before and after heat treatment were comparative analyzed.The results show that the properties of the heat-affected zone(HAZ)of the joint before heat treatment decreas,and the joint is softened.The welded joints tensile strength is 271.8 MPa,the elongation is 5.6%,and the average hardness of the weld is 118.4 HV.The second phase particles such asη(Mg Zn2),S(Al2 Cu Mg),Al13 Fe4 are distributed in a network layer,with no apparent element segregation.After heat treatment,the structure of each area of the joint is coarsened,and a small amount of Fe-containing impurity phases are distributed.Theηand S phases are dissolved in the matrix.The hardness of each area of the joint is increased to 155 HV,and the softening zone is disappeared,this leads the joint elongation close to 16.9%.The tensile strength is increased to 511.8 MPa,reaching 94%of the base metal tensile strength.

Evolution of Microstructure and Mechanical Property during Long-Term Aging in Udimet 720Li

Thermal stabilities of microstructure and mechanical property have been investigated on superalloy U720Li, which is of great interest of application for jet engine and land-based turbine disc. The results showed that, the primary and secondary gamma' particles maintain good thermal stability at 650 and 700 degreesC with aging time up to 3000 h, while the tertiary gamma' is apparently dependent on aging temperature and time. The tertiary gamma' particles undergo a procedure of coarsening, dissolution and eventually complete disappearance with the increasing of aging time and temperature. They exhibit unusual high sensibility upon aging temperature, which is attributed to the lattice misfit between the gamma' precipitates and the matrix in the alloy. The grain boundary phase M23C6 remains stable without forming of sigma phase even with aging time up to 3000 h at 700 degreesC. Microhardness decreases apparently with increasing aging time and aging temperature. Theoretical analysis based on dislocation mechanism indicates that the change of microhardness should be attributed to the evolution of the tertiary gamma' during aging.

Microstructure and Mechanical Property of 2024 Aluminium Alloy Prepared by Rapid Solidification and Mechanical Milling

Rapidly solidified 2024 aluminium alloy powders were mechanically milled, then consolidated to bulk form. The microstructural changes of the powders in mechanical milling (MM) and consolidation process were characterized by X-ray diffraction analyses and transmission electron microscopy observations. The results showed that mechanical milling reduced the grain size to nanometer, dissolved the Al2Cu intermetallic compound into the aluminium matrix and produced an aluminium supersaturated solid solution. During consolidation process. the grain size increased to submicrometer, and the Al2Cu and Al2(Cu, Mg, Si, Fe, Mn) compounds precipitated owing to heating. Increasing consolidation temperature and time results in obvious grain growth and coarsening of second phase particles. The tensile yield strength of the consolidated alloy with submicrometer size grains increases with decreasing grain size, and it follows the famous HallPetch relation

Effect of RE-Modifier on Microstructure and Mechanical Property of High-Carbon Medium-Manganese Steel

The effect of RE-modifier on the microstructure and mechanical properties of high carbon-medium manganese steel has been investigated in present work.The results showed that the RE-modifier can refine the crystalline grain of high-carbon medium-manganese steel.The shape and distribution of carbides are improved and the columnar grains and phosphide in grain boundary are eliminated.Consequently,the impact toughness of the steel is increased by more than one time,compared with no addition of RE-modifier.

Study on microstructure and property of K418B superalloy wide gap brazed joints

Wide gap brazing（WGB） experiments using the butted specimen with a 1.5 mm gap were carried out for the repair of the failed K418B superalloy low-pressure turbine vanes.The high temperature creep rupture strengths of the brazed joints were tested,and the microstructures and fracture surfaces of the joints were observed.The results show that the microstructure of K418B alloy joint is composed of dense equiaxed grain,small and discrete compounds with a few micro-pores.During the creep rupture test,the cracks initiate preferentially at the micro-pore or the grain boundary,then propagate along the grain boundary till the fracture happens.The creep rupture strength at 700 ℃ of the brazed joints with 50% braze metal in the working part could exceed 90% that of the K418B superalloy,and the joints with 100% braze metal in the working part achieve 70% to 80% of the creep rupture strengths for the K418 B base metal.

Microstructure and Properties of AlCoCrFeNiTi High-Entropy Alloy Coatings Prepared by Laser Cladding

21-4N(5Cr21Mn9Ni4N)is extensively employed in the production of engine valves,operating under severe conditions.Apart from withstanding high-temperature gas corrosion,it must also endure the impact of cylinder explosion pressure.The predominant failure mode of 21-4N valves is abrasive wear.Surface coatings serve as an effective approach to prevent such failures.In this investigation,Laser cladding technology was utilized to fabricate AlCoCrFeNiTi high entropy alloy coatings onto the surfaces of 21-4N valves.According to the findings,the cladding zone has a normal dendritic microstructure,a good substrate-to-cladding layer interaction,and no obvious flaws.In terms of hardness,the cladding demonstrates an average hardness of 620 HV.The hardness has increased by 140%compared to the substrate.The average hardness of the cladding remains at approximately 520 HV even at elevated temperatures.Regarding frictional wear performance,between 400℃and 800℃,the cladding layer exhibits an average friction coefficient of 0.4,with the primary wear mechanisms being abrasive wear,adhesive wear,and a minor degree of plastic deformation.

Microstructure and Mechanical Property of Nanocrystalline NiZr_2 Intermetallic Compound

Single-phase NiZr2 intermetallic compound nanocrystalline samples were synthesized by fully crystallizing the parent amorphous NiZr2 alloy at the temperature interval of 653~1073 K for a certain period of time. High resolution electron microscope (HREM) observations on the nanophase NiZr2 reveal a Iamellar nano-tWin structure with (110) direction on the nanometer scale, being typically a few interatomic distances to a few nanometers. Microhardness measurements on the single-phase NiZr2 samples indicate that the hardness of nanotwinned NiZr2 is obviously increased in comparison to the amorphous counterpart. When the average grain size increases from 19.1 to 93.9 nm, the variation of the hardness with the average grain size obeys the normal Hall-Petch relation, whereas as the average grain size is smaller than 19.1 nm. the microhardness data deviate from the above relation.

Microstructure and Mechanical Property of in-situ Al-Cu/TiC Composites

An approach named direct reaction synthesis (DRS) has been developed to fabricate particulate composites with an extremely fine reinforcement size. ID situ Al matrix composites were fabri-cated by DRS. Extensive analysis of the composites microstructure using SEM and TEM identify that the reinforcement formed during the DRS process is Ti carbide (TiC) particle, generally less than 1.0 μm. The reacted, semisolid extruded samples exhibit a homogeneous distribution of fine TiC particles in Al-Cu matrix, Mechanical property evaluation of the composites has revealed a very high tensile strength relative to the matrix alloy. Fractographic analysis indicates ductile failure although the ductility and strength are limited by the presence of coarse titanium aluminides (Al3Ti).

Effect of microstructure on the mechanical, thermal, and electronic property measurement of ceramic coatings

Ceramic materials were investigated as thermal barrier coatings and electrolytes. Electrophoretic deposition（EPD） and physical vapor deposition（PVD） were employed to fabricate samples, and the mechanical properties and microstructure were examined by nanoindentation and microscopy, respectively. Yttria-stabilized zirconia/alumina（YSZ/Al2O3） composite coatings, a candidate for thermal barrier coatings, yield a kinky, rather than smooth, load–displacement curve. Scanning electron microscope（SEM） examination reveals that the kinky curve is because of the porous microstructure and cracks are caused by the compression of the indenter. Li0.34La0.51 Ti O2.94（LLTO） on Si/Sr Ru O3（Si/SRO） substrates, an ionic conductor in nature, demonstrates electronic performance. Although SEM images show a continuous and smooth microstructure, a close examination of the microstructure by transmission electron microscopy（TEM） reveals that the observed spikes indicate electronic performance. Therefore, we can conclude that ceramic coatings could serve multiple purposes but their properties are microstructure-dependent.

Microstructure characterization and mechanical properties of TC4-DT titanium alloy after thermomechanical treatment

Influence of thermomechanical treatments （mill annealing, duplex annealing, solution treatment plus aging and triple annealing） on microstructures and mechanical properties of TC4-DT titanium alloy was investigated. Results showed that thermomechanical treatments had a significant influence on the microstructure parameters and higher annealing and aging temperature and lower cooling rate led to the decrease of the volume fraction of primaryαand the size of prior-βand the increase of the width of grain boundary αand secondary α. The highest strength was obtained by solution treatment and aging due to a large amount of transformedβand finer grain boundaryαand secondaryαat the expense of slight decrease of elongation and the ultimate strength, yield strength, elongation, reduction of area were 1100 MPa, 1030 MPa, 13%and 53%separately. A good combination of strength and ductility has been obtained by duplex annealing with the above values 940 MPa, 887.5 MPa, 15%and 51%respectively. Analysis between microstructure parameters and tensile properties showed that with the volume fraction of transformedβphase and the prior-βgrain size increasing, the ultimate strength, yield strength and reduction of area increased, but the elongation decreased. While the width of grain boundary α and secondary α showed a contrary effect on the tensile properties. Elimination of grain boundaryαas well as small prior-βgrain size can also improve ductility.

Effect of arc-ultrasound on microstructures and mechanical properties of plasma arc welded joints of SiC_p/Al MMCs

The effect of arc-ultrasound on microstructures and mechanical properties of SiCp/6061A1 MMCs joints produced by arc-ultrasound plasma arc ＂in-situ＂ alloy-welding with different excitation frequencies was investigated, in which argon-nitrogen mixture was used as plasma gas, Ti wire as filler and the arc-ultrasound was produced by modulating the plasma arc with high frequency. The results show that arc-ultrasound could refine the new reinforced composites such as TiC, TiN significantly, and improve their distribution greatly. And new phase A13Ti becomes finer and less. The test results of mechanical properties indicate that the maximum tensile strength of welded joints is gained when the excitation frequency is 50 kHz, and the maximum is 225 MPa, raising by about 7% comoared with conventional nlasma arc welding （PAW） （20q MPa）.

Mechanism of Effects of Rare Earths on Microstructure and Properties at Elevated Temperatures of AZ91 Magnesium Alloy

By using real-space recursion method,the energetics of the undoped and Al and/or RE atoms doped 7（1450）〈0001〉 symmetric tilt grain boundaries（GBs）in AZ91 alloys were investigated.Similar calculations were performed on undoped and doped bulk α Mg for comparison.The results showed that Al atoms segregated at GBs in AZ91 alloys.When RE atoms were added,they also segregated at GBs,and their segregation is stronger than Al atoms＇.Therefore,RE atoms retard the segregation of Al atoms.Calculations of interaction energy indicated that Al atoms repelled each other,and could form ordered phase with host Mg atoms.On the contrary to the case of Al,RE atoms attracted each other,they could not form ordered phase with Mg,but could form clusters.Between RE and Al,there existed attractive interaction,and this attractive interaction was the origin of Al11RE3 precipitation.Precipitation of Al11RE3 particles with high melting point and high thermal stability along GB improves high temperature properties of AZ91 alloys.

Effects of calcium addition on as-cast microstructure and mechanical properties of Mg-5Zn-5Sn alloy

The effects of Ca addition on the as-cast microstructure and mechanical properties of the Mg-5Zn-5Sn (mass fraction,%) alloy were investigated.The results indicate that an addition of 0.5%-1.5% (mass fraction) Ca to the Mg-5Zn-5Sn alloy not only refines the as-cast microstructure of the alloy but also causes the formation of the primary and/or eutectic CaMgSn phases with high thermal stability;an increase in Ca amount from 0.5% to 1.5% (mass fraction) increases the amount and size of the CaMgSn phase.In addition,Ca addition to the Mg-5Zn-5Sn alloy improves not only the tensile properties at room temperature and 150 ℃ but also the creep properties.Among the Ca-containing Mg-5Zn-5Sn alloys,the one added 0.5% (mass fraction) Ca obtains the optimum ultimate tensile strength and elongation at room temperature and 150 ℃,however,the alloy added 1.5% (mass fraction) Ca exhibits the optimum yield strength and creep properties.

Additive manufacturing of magnesium and its alloys: process-formabilitymicrostructure-performance relationship and underlying mechanism

Magnesium and its alloys,as a promising class of materials,is popular in lightweight application and biomedical implants due to their low density and good biocompatibility.Additive manufacturing(AM)of Mg and its alloys is of growing interest in academia and industry.The domain-by-domain localized forming characteristics of AM leads to unique microstructures and performances of AM-process Mg and its alloys,which are different from those of traditionally manufactured counterparts.However,the intrinsic mechanisms still remain unclear and need to be in-depth explored.Therefore,this work aims to discuss and analyze the possible underlying mechanisms regarding defect appearance and elimination,microstructure formation and evolution,and performance improvement,based on presenting a comprehensive and systematic review on the relationship between process parameters,forming quality,microstructure characteristics and resultant performances.Lastly,some key perspectives requiring focus for further progression are highlighted to promote development of AM-processed Mg and its alloys and accelerate their industrialization.

Effect of austempering parameters on microstructure and mechanical properties of horizontal continuous casting ductile iron dense bars

In the present research, the orthogonal experiment was carried out to investigate the influence of different austempering process parameters （i.e. austenitizing temperature and time, and austempering temperature and time） on microstructure and mechanical properties of LZQT500-7 ductile iron dense bars with 172 mm in diameter which were produced by horizontal continuous casting （HCC）. The results show that the major factors influencing the hardness of austempered ductile iron （ADI） are austenitizing temperature and austempering temperature. The fraction of retained austenite increases as the austenitizing and austempering temperatures increase. When austenitizing temperature is low, acicular ferrite and retained austenite can be efifciently obtained by appropriately extending the austenitizing time. The proper austmepering time could ensure enough stability of retained austenite and prevent high carbon austenite decomposition. The optimal mechanical properties of ADI can be achieved with the fol owing process parameters： austenitizing temperature and time are 866 ＆#176;C and 135 min, and austempering temperature and time are 279 ＆#176;C and 135 min, respectively. The microstructure of ADI under the optimal austempering process consists of ifne acicular ferrite and a smal amount of retained austenite, and the hardness, tensile strength, yield strength, elongation and impact toughness of the bars are HBW 476, 1670 MPa, 1428 MPa, 2.93%and 25.7 J, respectively.

Effect of V and Nb additions on microstructure,properties,and deformability of Ti-45Al-9 (V,Nb,Y) alloy

Ti-45Al-9(V, Nb, Y) alloys with four different x=V/Nb (atomic ratio x = 1, 1.5, 2 and 3.5) have been prepared, and the microstructures, properties and hot deformation behaviors were investigated. SEM, XRD and TEM results showed that Ti-45Al-9(V, Nb, Y) alloys were mainly composed of γ, α 2 , and β phase, and the volume fraction of β phase increased with the increase of the atomic ratio of V/Nb. The alloys were featured with lamellar microstructure with β and γ phases locating at the colony boundaries, and some β precipitates appearing at γ/γ interfaces. It was found that the colony size decreased with the increase of x. The alloys exhibited moderate mechanical properties at room temperature, with a yield strength of over 600 MPa, and fractures showed mainly translamellar character. The alloy with x=3.5 exhibited the best deformability at elevated temperature and that with x=1 had superior oxidation resistance at 800 ℃.

Effect of extrusion on the microstructure and mechanical properties of a low-alloyed Mg-2Zn-0.8Sr-0.2Ca matrix composite reinforced by TiC nano-particles

A low-alloyed Mg-2Zn-0.8Sr-0.2Ca matrix composite reinforced by TiC nano-particles was successfully prepared by semi-solid stirring under the assistance of ultrasonic,and then the as-cast composite was hot extruded.The results indicated that the volume fraction of dynamical recrystallization and the recrystallized grain size have a certain decline at lower extrusion temperature or rate.The finest grain size of~0.30μm is obtained in the sample extruded at 200℃ and 0.1 mm/s.The as-extruded sample displays a strong basal texture intensity,and the basal texture intensity increases to 5.937 mud while the extrusion temperature increases from 200 to 240℃.The ultra-high mechanical properties(ultimate tensile strength of 480.2 MPa,yield strength of 462 MPa)are obtained after extrusion at 200℃ with a rate of 0.1 mm/s.Among all strengthening mechanisms for the present composite,the grain refinement contributes the most to the increase in strength.A mixture of cleavage facets and dimples were observed in the fracture surfaces of three as-extruded nanocomposites,which explain a mix of brittle-ductile fracture way of the samples.

Mechanical Properties and Microstructure of Portland Cement Concrete Prepared with Coral Reef Sand

The feasibility of using coral reef sand（CRS） in Portland cement concrete is investigated by testing the mechanical property and microstructure of concrete. The composition, structure and properties of the CRS are analyzed. Mechanical properties and microstructure of concrete with CRS are studied and compared to concrete with natural river sand. The relationship between the microstructure and performance of CRS concrete is established. The CRS has a porous surface with high water intake capacity, which contributes to the mechanical properties of concrete. The interfacial transition zone between the cement paste and CRS is densified compared to normal concrete with river sand. Hydration products form in the pore space of CRS and interlock with the matrix of cement paste, which increases the strength. The total porosity of concrete prepared with CRS is higher than that with natural sand. The main difference in pore size distribution is the fraction of fine pores in the range of 100 nm.

Influence of SiO_2 nano-particles on microstructures and properties of Ni-W-P/CeO_2-SiO_2 composites prepared by pulse electrodeposition

Ni-W-P base composites containing CeO2 and SiO2 nano-particles were prepared on common carbon steel surface by pulse co-deposition of Ni,W,P,CeO2 and SiO2 nano-particles.The influence of SiO2 concentrations in bath on microstructures and properties of Ni-W-P/CeO2-SiO2 composites was studied,and the characteristics were assessed by chemical compositions,element distribution,surface morphologies,deposition rate and microhardness.The results indicate that when SiO2 concentration in bath is controlled at 20 g/L,the composites possess the fastest deposition rate,the highest microhardness,compact microstructures,smaller crystallite sizes and uniform distribution of W,P,Ce and Si within Ni-W-P matrix metal.Increasing SiO2 concentration in bath from 10 to 20 g/L leads to the refinement in grain size and the inhomogeneity of microstructures.While when SiO2 concentration is increased to 30 g/L,the crystallite sizes increase again and some bosses with nodulation shape appear on the surface of composites.

Effects of Dysprosium Oxide Doping on Microstructure and Properties of Barium Titanate Ceramic

Different amounts of dysprosium oxide were incorporated into barium titanate powders synthesized by hydrothermal method. Relations of substitution behaviors and lattice parameters with solid-solubility were studied. Furthermore, the influences of dysprosium oxide doping fraction on grain size and dielectric properties of barium titanate ceramic, including dielectric constant and breakdown electric field strength , were investigated via scanning electron microscope, X-ray diffraction and electric property tester. The results show that dysprosium oxide can restrain abnormal grain growth during sintering and that fine-grained and high density of barium titanate ceramic can result in excellent dielectric properties. As mass fraction of dysprosium oxide is 0.6%, the lattice parameters of grain increase to the maximum because of the lowest vacancy concentration. The electric property parameters are cited as following： dielectric constant （25 ℃ ） reaches 4100, the change in relative dielectric constant with temperature is - 10% to 10% within the range of - 15 - 100 ℃, breakdown electric field strength （alternating current） achieves 3.2 kV·mm^-1, which can be used in manufacturing high voltage ceramic capacitors