Numerical simulation of high voltage electric pulse comminution of phosphate ore

Numerical simulation of the electrical field distribution helps in-depth understanding of the mechanisms behind the responses and the benefits of the high voltage pulse comminution. The COMSOL Multiphysics package was used to numerically simulate the effect of ore compositions in this study. Regarding phosphate ore particles shape and composition, the effects of mineral composition, particle size, particle shape and electrodes distance were investigated on the electrical field intensity and distribution. The results show that the induced electrical field is significantly dependent on the electrical properties of minerals,the feed particle size and the location of conductive minerals in ores. The angle of material contact surface with the discharge electrode is also an important factor in the intensity of electrical field. Moreover,it is found that the specific liberation effect at the disintegration of phosphate ore by electrical pulses is due to the locality of the electrical field at the interface of mineral components of the phosphate ore aggregates with different permittivities. However, the intensity of the electrical field increases with sharpening the contact angle. Besides, the electrical discharge in the samples is converted to the electrohydraulic discharge across the surrounding water by changing the distance between the discharge electrode and sample surface.

Attack of Tunisian Phosphate Ore by a Mixture of Sulfuric and Phosphoric Acid: Thermochemical Study by Means of Differential Reaction Calorimetry

A calorimetric, Differential Reaction Calorimetry (DRC), study of the thermochemical of the attack of a phosphate ore from Gafsa region (Tunisia) by a mixture of sulfuric and phosphoric acid is undertaken at different solid-liquid ratio and different temperature. The plot of the quantity of heat measured by integrating the raw signal as a function of the dissolved mass in the same volume solution at 25℃ presents three straight segments attributed at the formation of the hemihydrate (CaSO4·1/2H2O:HH), the dihydrate (CaSO4·2H2O:DH) or a mixture of these two products checked by X-ray diffraction, infrared spectroscopy and thermal analysis (Differential Scanning Calorimeter: DSC). The attack by the acid mixture was performed at higher temperature and showed in addition the formation of another form of calcium sulfate:anhydrous (CaSO4:AH). Moreover, the variation of mass enthalpy versus temperature presents a break at the T = 45℃. According to our results, it seems that the effect of the temperature on the sulfo-phosphoric attack reaction on the natural phosphate (NP) generates a change of mechanism at around 45℃.

DISSOLUTION KINETICS OF PHOSPHATE ORE IN ACIDIC SOLUTIONS

The dissolution kinetics of Florida and Jordan phosphate ore was studied in diluted nitric acid (0.2, 0.5, 1.0 mol ·L-1), and in phosphoric acid (55 wt% H3PO4) aqueous solutions. It was found that the hydrogen ions concentration is a controlling factor, but the calcium ions concentration can not affect the dissolution rate in the range of 0.0 and 2.0 wt% Ca2+. The effects of temperature, stirring intensity and the size of ore particles were also investigated. The transfer of hydrogen ion depends on the diffusion, while the calcium ions transfer is assumed to be depended on mechanically stripping. The shrinking core model with hydrogen ions diffusion control match the experimental results.

Synthesis of Novel Dark Red Phosphate Pigments in Imitation of Natural Ore

As novel dark red pigment,sodium manganese phosphate,NaMnPO4,imitated with Natrophilite,was synthesized by heating at various conditions.The heating temperature and time,volume of water,phosphorus resource were studied in this process.The obtained powders were estimated with X-ray diffraction(XRD),Infrared(IR)spectra,ultraviolet-visible(UV-Vis)reflectance spectra,and L^*a^*b^*color space.Further,similar chemical compositions with NaMnPO4 were also studied in the same method.The obtained samples had weak peaks of NaMnPO4 in XRD patterns.Sample synthesized in Na/Mn=1/1 at 700℃for 6 hours indicated high redness,a^*value.

Effect of Different Kinetic Factors on the Thermochemistry of Sulfophosphoric Attack Reaction of Natural Phosphate Tunisian by DRC

Mixture of phosphoric and sulfuric acid solutions has been used to investigate the dissolution of natural phosphates (PN) by DRC. The effect of concentration, particle size and stirring speed reaction is examined. Thermochimique properties of each kinetic parameters reaction are determined. It was found that these parameters have a considerable effect on the thermochemical aspect of the attack reaction. It is known that the process of PN sulphophosphoric acid attack leads to the formation of dihydrate (CaSO4.2H2O: DH). The present work shows the precipitation of other residues their formula depends on factors studied. The increase in concentration leads to the formation of hemihydrate (CaSO4v1/2H2O:HH) beside DH for the low values of% H2SO4 due to the solubility of dihydrate on the etching solution and the precipitation of (Ca (H2PO4)2.2H2O) next of DH for low agitation values because of the lack of turbulence between the liquid phase and the solid phase which favors the precipitation of this latter compound.

Preparation of Novel Scorzalite Imitated Phosphate Pigments

Novel phosphate pigments imitated with Scorzalite,FeAl2(PO4)2(OH)2,were prepared from iron and aluminum nitrate solutions,ascorbic acid,and phosphoric acid with pH adjustments(pH 5,7,9).The obtained precipitates were heated at 300,500,and 700°C for 1 h.The precipitates and their thermal products were estimated with X-ray diffraction(XRD),Infrared(IR)spectra,ultraviolet-visible(UV-Vis)reflectance spectra,and L*a*b*color space.The precipitated sample was not clearly colored,but it turned orange to red when heated.Samples prepared at low pH showed higher whiteness than samples prepared at high pH.The theoretical amount of ascorbic acid was sufficient to completely reduce iron during the adjustment.This study showed the possibility of novel inorganic phosphate red pigment.

Effect of calcium compounds on direct reduction and phosphorus removal of high-phosphorus iron ore

The increasing demand for iron ore in the world causes the continuous exhaustion of magnetite resources.The utilization of high-phosphorus iron ore becomes the focus.With calcium carbonate(CaCO_(3)),calcium chloride(CaCl_(2)),or calcium sulfate(CaSO_(4))as additive,the process of direct reduction and phosphorus removal of high-phosphorus iron ore(phosphorus mainly occurred in the form of Fe_(3)PO_(7) and apatite)was studied by using the technique of direct reductiongrinding-magnetic separation.The mechanism of calcium compounds to reduce phosphorus was investigated from thermodynamics,iron metallization degree,mineral composition and microstructure.Results showed that Fe_(3)PO_(7) was reduced to elemental phosphorus without calcium compounds.The iron-phosphorus alloy was generated by react of metallic iron and phosphorus,resulting in high phosphorus in reduced iron products.CaCO_(3) promoted the reduction of hematite and magnetite,and improved iron metallization degree,but inhibited the growth of metallic iron particles.CaCl_(2) strengthened the growth of iron particles.However,the recovery of iron was reduced due to the formation of volatile FeCl_(2).CaSO_(4) promoted the growth of iron particles,but the recovery of iron was drastically reduced due to the formation of non-magnetic FeS.CaCO_(3),CaCl_(2) or CaSO_(4) could react with Fe_(3)PO_(7) to form calcium phosphate(Ca_(3)(PO_(4))_(2)).With the addition of CaCO_(3),Ca_(3)(PO_(4))_(2) was closely combined with fine iron particles.It is difficult to separate iron and phosphorus by grinding and magnetic separation,resulting in the reduced iron product phosphorus content of 0.18%.In the presence of CaCl_(2) or CaSO_(4),the boundary between the generated Ca_(3)(PO_(4))_(2) and the metallic iron particles was obvious.Phosphorus was removed by grinding and magnetic separation,and the phosphorus content in the reduced iron product was less than 0.10%.

Rare earth extraction from wet process phosphoric acid by emulsion liquid membrane

The recovery of rare earths （RE） during the wet processing of phosphoric acid is very important, the method of emul- sion liquid membrane （ELM） with di（2-ethylhexly） phosphate （D2EHPA） as carrier has the high selectivity while cannot provide a satisfactory extraction rate. Here novel method of emulsion liquid membrane （ELM） using Aniline as carrier to extract RE from the feed solution was proposed. The method could increase the extraction rate of RE in the real sample to 93%. The effects of dif- ferent parameters such as type and concentration of carrier and surfactant, hydrochloric acid concentration, organic to internal phase volume ratio, membrane to external phase volume ratio on extraction of RE3＋ were investigated. Quantitative extraction （〉93%） of RE3＋ was observed with 6 vol.% Aniline and 4 vol.% T 154 liquid membrane at external to internal phase volume ratio of 10 for the feed solution. The proposed method of ELM using Aniline as carrier can be expected to provide a practical, efficient, and economical method for extracting RE from phosphate leach solution with high acidity in the industry of wet process phosphoric acid.