We conducted a transient experimental investigation of steam–water direct contact condensation in the absence of noncondensible gas in a laboratory-scale column with the inner diameter of 325 mm and the height of 104...We conducted a transient experimental investigation of steam–water direct contact condensation in the absence of noncondensible gas in a laboratory-scale column with the inner diameter of 325 mm and the height of 1045 mm. We applied a new analysis method for the steam state equation to analyze the molar quantity change in steam over the course of the experiment and determined the transient steam variation. We also investigated the influence of flow rates and temperatures ofcooling water on the efficiency ofsteam condensation. Our experimental results show that appropriate increasing of the cooling water flow rate can significantly accelerate the steam condensation. We achieved a rapid increase in the total volumetric heat transfer coefficient by increasing the flow rate of cooling water, which indicated a higher thermal convection between the steam and the cooling water with higher flow rates. We found that the temperature ofcooling water did not play an important role on steam condensation. This method was confirmed to be effective for rapid recovering ofsteam.展开更多
The 300 MW steam turbine installed in Waigaoqiao Power Plant with combined HPIP cylinders of double casing structure is a product of the Shanghai Turbine Works utilizing licensed technology. It has a large heat storag...The 300 MW steam turbine installed in Waigaoqiao Power Plant with combined HPIP cylinders of double casing structure is a product of the Shanghai Turbine Works utilizing licensed technology. It has a large heat storage capacity and good thermal insulation, so the metal temperature of first stage of HP cylinder (FSMTI) may reach 400-450℃ after shut down and it takes 7-8 days to cool to 150℃ by natural cooling, Now with a forced cooling system the cooling time may be reduced to 40 hours, so that the turbine may be opened for repair work in about 5-6 days. The cooling system for #2 unit and test procedure are briefly described below.展开更多
Green manufacturing （GM） and high efficiency machining technology are inevitable trends in the field of advanced manufacturing of the 21st century. To ensure green and high-efficiency machining, a new high efficienc...Green manufacturing （GM） and high efficiency machining technology are inevitable trends in the field of advanced manufacturing of the 21st century. To ensure green and high-efficiency machining, a new high efficiency cooling technology-cryogenic pneumatic mist jet impinging cooling （CPMJI） technology is presented. For obtaining the best cooling effect, a little quantity of coolant is carried by high speed cryogenic air （-20 C ） and reaches the machining zone in the form of mist jet to enhance heat transfer. Experimental results indicate that under the conditions of 40 m/s in the jet impinging speed and 10 mm in the jet impinging distance, the critical heat flux（CHF） nearly reaches 6× 10^7 W/m^2, more than six times of the CHF of the grinding burn with a value of （8～10）×10^6 W/m^2.展开更多
With the increasing demand for electricity,an efficiency improvement and thereby reduced CO2 emissions of the coal-fired plants are expected in order to reach the goals set in the Kyoto protocol.It can be achieved by ...With the increasing demand for electricity,an efficiency improvement and thereby reduced CO2 emissions of the coal-fired plants are expected in order to reach the goals set in the Kyoto protocol.It can be achieved by a rise of the process parameters.Currently,live steam pressures and temperatures up to 300 bars and 923 K are planned as the next step.Closed circuit steam cooling of blades and vanes in modern steam turbines is a promising technology in order to establish elevated live steam temperatures in future steam turbine cycles.In this paper,a steam-cooled test vane in a cascade with external hot steam flow is analyzed numerically with the in-house code CHTflow.A parametric analysis aiming to improve the cooling effectiveness is carried out by varying the cooling mass flow ratio.The results from two investigated cases show that the steam cooling technique has a good application potential in the steam turbine.The internal part of the vane is cooled homogeneously in both cases.With the increased cooling mass flow rate,there is a significant improvement of cooling efficiency at the leading edge.The results show that the increased cooling mass flow ratio can enhance the cooling effectiveness at the leading edge.With respect to trailing edge,there is no observable improvement of cooling effectiveness with the increased cooling mass flow.This implies that due to the limited dimension at the trailing edge,the thermal stress cannot be decreased by increasing the cooling mass flow rate.Therefore,impingement-cooling configuration at the trailing edge might be a solution to overcome the critical thermal stress there.It is also observed that the performance of the cooling effective differs on pressure side and suction side.It implicates that the equilibrium of the cooling effectiveness on two sides are influenced by a coupled relationship between cooling mass flow ratio and hole geometry.In future work,optimizing the hole geometry and cooling steam supply conditions might be the solutions for an equivalent cooling effectiveness along whole profile.展开更多
The choked back pressure characteristic of the steam turbine unit with air cooled condenser is very different with the unit with wet cooling technology, and the understanding of the choked back pressure performance ch...The choked back pressure characteristic of the steam turbine unit with air cooled condenser is very different with the unit with wet cooling technology, and the understanding of the choked back pressure performance change with operation load is important to guide the economic operation of the unit. One simplified Variable Operation Condition Analysis Method was put forward for calculation of the unit output-turbine back pressure characteristics. Based on this method, the choked back pressure for each operation load can be determined. An example was given for a super-critical, regenerative single-shaft, 2-casing with 2-exhaust steam turbine generation unit with air cooled condenser. The calculation result was provided and compared with the result of the unit with wet cooling technology.展开更多
Mist jet impingement cooling is an enhanced heat transfer method widely used after the continuous galvanizing process. The key of a successful design and operation of the mist jet impingement cooling system lies in ma...Mist jet impingement cooling is an enhanced heat transfer method widely used after the continuous galvanizing process. The key of a successful design and operation of the mist jet impingement cooling system lies in mastering heat transfer coefficients. The heat transfer coefficients of high temperature steel plates cooled with multiple mist impinging jets were experimentally investigated, and the effects of gas and water flow rates on heat transfer coefficients were studied. The test results illustrate that the gas flow rate has little effect on the mist heat transfer rate. It is also found that the water flow rate has a great impact on the heat transfer coefficient. When the water flow rate ranges from 0.96m3/h to 1.59 m3/h, an increase in the rate will produce a higher heat transfer coefficient with a maximum of 5650 W/（m2 · K）. Compared with the conventional gas jet cooling, the heat transfer coefficient of the mist jet cooling will be much higher, which can effectively strengthen the after-pot cooling.展开更多
After having expanded its capacity from 300 kt/a to 450 kt/a in 1994, the steam cracking unit of Yanshan Petrochemical Company was still experiencing such problems as low feedstock flexibility, high energy consumption...After having expanded its capacity from 300 kt/a to 450 kt/a in 1994, the steam cracking unit of Yanshan Petrochemical Company was still experiencing such problems as low feedstock flexibility, high energy consumption and smaller production capacity as compared to other ethylene units constructed in the same time. In order to fully improve technical capability, reduce energy consumption, improve feedstock flexibility and increase production capacity of steam crackers, a lot of technical transform schemes on steam cracking were studied and compared with attention focused on the feasibility, safety, operability of the related revamp schemes, as well as the advanced nature and economical features. The transform scheme decided includes following projects. For the pyrolysis quench compression system, the pyrolysis gasoline fractionation tower is retrofitted on the site, quench water tower, pyrolysis gas compressor and steam turbine are replaced by new ones respectively. For the separation system a low pressure methane removal technology is adopted with the demethanizer tower replaced, coupled with the C 3 catalytic rectification/hydrogenation technology, while the high pressure depropanizer is replaced with addition of a propylene rectification tower. The fractionation flow sheet and equipment are adjusted with addition of a propylene compressor and compressor for binary mixture of methane ethylene cooling agents. The revamped complex has expanded the ethylene capacity to the target of 660 kt/a with the actual capacity reaching 710 kt/a, remarkably reduced the energy consumption, and is capable of using naphtha, light diesel fuel, heavy diesel fuel and the hydrocracked tail oil as the steam cracking feedstock. This project is the first to apply refrigeration by means of a mixed cooling agent and has succeeded in using C\-3 catalytic rectification/hydrogenation technology, which has given an impetus to the progress of steam cracking industry in the world.展开更多
文摘We conducted a transient experimental investigation of steam–water direct contact condensation in the absence of noncondensible gas in a laboratory-scale column with the inner diameter of 325 mm and the height of 1045 mm. We applied a new analysis method for the steam state equation to analyze the molar quantity change in steam over the course of the experiment and determined the transient steam variation. We also investigated the influence of flow rates and temperatures ofcooling water on the efficiency ofsteam condensation. Our experimental results show that appropriate increasing of the cooling water flow rate can significantly accelerate the steam condensation. We achieved a rapid increase in the total volumetric heat transfer coefficient by increasing the flow rate of cooling water, which indicated a higher thermal convection between the steam and the cooling water with higher flow rates. We found that the temperature ofcooling water did not play an important role on steam condensation. This method was confirmed to be effective for rapid recovering ofsteam.
文摘The 300 MW steam turbine installed in Waigaoqiao Power Plant with combined HPIP cylinders of double casing structure is a product of the Shanghai Turbine Works utilizing licensed technology. It has a large heat storage capacity and good thermal insulation, so the metal temperature of first stage of HP cylinder (FSMTI) may reach 400-450℃ after shut down and it takes 7-8 days to cool to 150℃ by natural cooling, Now with a forced cooling system the cooling time may be reduced to 40 hours, so that the turbine may be opened for repair work in about 5-6 days. The cooling system for #2 unit and test procedure are briefly described below.
文摘Green manufacturing （GM） and high efficiency machining technology are inevitable trends in the field of advanced manufacturing of the 21st century. To ensure green and high-efficiency machining, a new high efficiency cooling technology-cryogenic pneumatic mist jet impinging cooling （CPMJI） technology is presented. For obtaining the best cooling effect, a little quantity of coolant is carried by high speed cryogenic air （-20 C ） and reaches the machining zone in the form of mist jet to enhance heat transfer. Experimental results indicate that under the conditions of 40 m/s in the jet impinging speed and 10 mm in the jet impinging distance, the critical heat flux（CHF） nearly reaches 6× 10^7 W/m^2, more than six times of the CHF of the grinding burn with a value of （8～10）×10^6 W/m^2.
文摘With the increasing demand for electricity,an efficiency improvement and thereby reduced CO2 emissions of the coal-fired plants are expected in order to reach the goals set in the Kyoto protocol.It can be achieved by a rise of the process parameters.Currently,live steam pressures and temperatures up to 300 bars and 923 K are planned as the next step.Closed circuit steam cooling of blades and vanes in modern steam turbines is a promising technology in order to establish elevated live steam temperatures in future steam turbine cycles.In this paper,a steam-cooled test vane in a cascade with external hot steam flow is analyzed numerically with the in-house code CHTflow.A parametric analysis aiming to improve the cooling effectiveness is carried out by varying the cooling mass flow ratio.The results from two investigated cases show that the steam cooling technique has a good application potential in the steam turbine.The internal part of the vane is cooled homogeneously in both cases.With the increased cooling mass flow rate,there is a significant improvement of cooling efficiency at the leading edge.The results show that the increased cooling mass flow ratio can enhance the cooling effectiveness at the leading edge.With respect to trailing edge,there is no observable improvement of cooling effectiveness with the increased cooling mass flow.This implies that due to the limited dimension at the trailing edge,the thermal stress cannot be decreased by increasing the cooling mass flow rate.Therefore,impingement-cooling configuration at the trailing edge might be a solution to overcome the critical thermal stress there.It is also observed that the performance of the cooling effective differs on pressure side and suction side.It implicates that the equilibrium of the cooling effectiveness on two sides are influenced by a coupled relationship between cooling mass flow ratio and hole geometry.In future work,optimizing the hole geometry and cooling steam supply conditions might be the solutions for an equivalent cooling effectiveness along whole profile.
文摘The choked back pressure characteristic of the steam turbine unit with air cooled condenser is very different with the unit with wet cooling technology, and the understanding of the choked back pressure performance change with operation load is important to guide the economic operation of the unit. One simplified Variable Operation Condition Analysis Method was put forward for calculation of the unit output-turbine back pressure characteristics. Based on this method, the choked back pressure for each operation load can be determined. An example was given for a super-critical, regenerative single-shaft, 2-casing with 2-exhaust steam turbine generation unit with air cooled condenser. The calculation result was provided and compared with the result of the unit with wet cooling technology.
文摘Mist jet impingement cooling is an enhanced heat transfer method widely used after the continuous galvanizing process. The key of a successful design and operation of the mist jet impingement cooling system lies in mastering heat transfer coefficients. The heat transfer coefficients of high temperature steel plates cooled with multiple mist impinging jets were experimentally investigated, and the effects of gas and water flow rates on heat transfer coefficients were studied. The test results illustrate that the gas flow rate has little effect on the mist heat transfer rate. It is also found that the water flow rate has a great impact on the heat transfer coefficient. When the water flow rate ranges from 0.96m3/h to 1.59 m3/h, an increase in the rate will produce a higher heat transfer coefficient with a maximum of 5650 W/（m2 · K）. Compared with the conventional gas jet cooling, the heat transfer coefficient of the mist jet cooling will be much higher, which can effectively strengthen the after-pot cooling.
文摘After having expanded its capacity from 300 kt/a to 450 kt/a in 1994, the steam cracking unit of Yanshan Petrochemical Company was still experiencing such problems as low feedstock flexibility, high energy consumption and smaller production capacity as compared to other ethylene units constructed in the same time. In order to fully improve technical capability, reduce energy consumption, improve feedstock flexibility and increase production capacity of steam crackers, a lot of technical transform schemes on steam cracking were studied and compared with attention focused on the feasibility, safety, operability of the related revamp schemes, as well as the advanced nature and economical features. The transform scheme decided includes following projects. For the pyrolysis quench compression system, the pyrolysis gasoline fractionation tower is retrofitted on the site, quench water tower, pyrolysis gas compressor and steam turbine are replaced by new ones respectively. For the separation system a low pressure methane removal technology is adopted with the demethanizer tower replaced, coupled with the C 3 catalytic rectification/hydrogenation technology, while the high pressure depropanizer is replaced with addition of a propylene rectification tower. The fractionation flow sheet and equipment are adjusted with addition of a propylene compressor and compressor for binary mixture of methane ethylene cooling agents. The revamped complex has expanded the ethylene capacity to the target of 660 kt/a with the actual capacity reaching 710 kt/a, remarkably reduced the energy consumption, and is capable of using naphtha, light diesel fuel, heavy diesel fuel and the hydrocracked tail oil as the steam cracking feedstock. This project is the first to apply refrigeration by means of a mixed cooling agent and has succeeded in using C\-3 catalytic rectification/hydrogenation technology, which has given an impetus to the progress of steam cracking industry in the world.
