Accuracy Analysis and Design of A3 Parallel Spindle Head

As functional components of machine tools, parallel mechanisms are widely used in high efficiency machining of aviation components, and accuracy is one of the critical technical indexes. Lots of researchers have focused on the accuracy problem of parallel mechanisms, but in terms of controlling the errors and improving the accuracy in the stage of design and manufacturing, further efforts are required. Aiming at the accuracy design of a 3-DOF parallel spindle head（A3 head）, its error model, sensitivity analysis and tolerance allocation are investigated. Based on the inverse kinematic analysis, the error model of A3 head is established by using the first-order perturbation theory and vector chain method. According to the mapping property of motion and constraint Jacobian matrix, the compensatable and uncompensatable error sources which affect the accuracy in the end-effector are separated. Furthermore, sensitivity analysis is performed on the uncompensatable error sources. The sensitivity probabilistic model is established and the global sensitivity index is proposed to analyze the influence of the uncompensatable error sources on the accuracy in the end-effector of the mechanism. The results show that orientation error sources have bigger effect on the accuracy in the end-effector. Based upon the sensitivity analysis results, the tolerance design is converted into the issue of nonlinearly constrained optimization with the manufacturing cost minimum being the optimization objective. By utilizing the genetic algorithm, the allocation of the tolerances on each component is finally determined. According to the tolerance allocation results, the tolerance ranges of ten kinds of geometric error sources are obtained. These research achievements can provide fundamental guidelines for component manufacturing and assembly of this kind of parallel mechanisms.

Convergence analysis of filtered-X LMS algorithm with secondary path modeling error

A more relaxed sufficient condition for the convergence of filtered-X LMS (FXLMS) algorithm is presented. It is pointed out that if some positive real condition for secondary path transfer function and its estimates is satisfied within all the frequency bands, FXLMS algorithm converges whatever the reference signal is like. But if the above positive real condition is satisfied only within some frequency bands, the convergence of FXLMS algorithm is dependent on the distribution of power spectral density of the reference signal, and the convergence step size is determined by the distribution of some specific correlation matrix eigenvalues.Applying the conclusion above to the Delayed LMS (DLMS) algorithm, it is shown that DLMS algorithm with some error of time delay estimation converges in certain discrete frequency bands, and the width of which are determined only by the 'time-delay estimation error frequency' which is equal to one fourth of the inverse of estimated error of the time delay.

Performance analysis of FXLMS algorithm with secondary path modeling error

Performance analysis of filtered-X LMS (FXLMS) algorithm with secondary path modeling error is carried out in both time and frequency domain. It is shown firstly that the effects of secondary path modeling error on the performance of FXLMS algorithm are determined by the distribution of the relative error of secondary path model along with frequency. In case of that the distribution of relative error is uniform the modeling error of secondary path will have no effects on the performance of the algorithm. In addition, a limitation property of FXLMS algorithm is proved, which implies that the negative effects of secondary path modeling error can be compensated by increasing the adaptive filter length. At last, some insights into the 'spillover' phenomenon of FXLMS algorithm are given.