Compounded Surface Modification of ZK60 Mg Alloy by High Current Pulsed Electron Beam+Micro-plasma Oxidation

In this study, compounded surface modification technology-high current pulsed electron beam （HCPEB） ＋ micro-plasma oxidation （MPO） was applied to treat ZK60 Mg alloys. The characteristics of the microstructure of ZK60 Mg alloy after single MPO and HCPEB＋MPO compounded treatment were investigated by SEM. The results showed that the density of the ceramic layer of HCPEB＋MPO-treated ZK60 Mg alloy was improved and defects were reduced compared to that under MPO treatment alone. Surface modified layer of ZK60 Mg alloys treated by HCPEB＋MPO was divided into three zones, namely the top loose ceramic zone, middle compact zone and inside HCPEB-induced melted zone. Corrosion resistance of ZK60 Mg alloy before and after the compounded surface modification was measured in a solution of 3.5% NaCl by potentiodynamic polarization curves. It was found that the corrosion current density of ZK60 Mg alloys could be reduced by about three orders of magnitude, from 311μA/cm^2 of the original sample to 0.2μA/cm^2 of the HCPEB＋MPO-treated sample. This indicates the great application potential of the HCPEB＋MPO compounded surface modification technology in improving the corrosion resistance of ZK60 Mg alloys in the future.

Modification Effect of P+Sr+Ce Compound on Microstructure and Properties of Cast High Silicon Heat-Resist Aluminum Alloy

The P ＋ Sr ＋ Ce compound modification technologies of as-cast Al-21Si-1.5Cu-1.5Ni- 2.5Fe- 0.5Mg alloy were investigated by means of orthogonal test. Orthogonal test results show that 3% （CaH2PO4 ＋ 2CASO4）＋ 0.2%Sr ＋ 0.2%Ce is the optimum additive of modification treatment which can fine eutectic and primary silicon also can change the form of rich-iron phase at same time. The needle form of rich-iron phase is Al9FeSi3, which is prored by X-ray diffraction analysis and X-ray energy spectrum analysis. After compound modification treatment, the needle form of rich-iron phase disappeared and the fish bone form of rich-iron and rich-Ce phase that is AlsCeFe emerged. Both at room temperature and at 300℃, the tensile strength of the alloy after the modification treatment with the optimum additive is 30% lager than that of the alloy unmodified. Observed by SEM, the brittle intercrystalline tensile fracture changed into a blended one in which has many dimples.

Structures and Properties of High-Carbon High Speed Steel by RE-Mg-Ti Compound Modification

The effects of rare earths(RE)-Mg-Ti compound modification on the structures and properties of high-carbon high speed steel(HSS) were researched.The impact toughness(α_k),the fracture toughness(K_(1c))and threshold of fatigue crack growth(ΔK_(th))are tested.The thermal fatigue test is done on a self-straining thermal fatigue tester,the wear test is done on a high temperature wear test machine.The results show that the matrix can be refined by the RE-Mg-Ti compound modification,the eutectic carbides are inclined to spheroidicize and are distributed evenly,the morphology and distribution of eutectic carbides are improved by appropriate RE-Mg-Ti complex modification.After RE-Mg-Ti compound modification,a little effects can be found on the strength,hardness and red hardness,but the fracture toughness(K_(1c)) and threshold of fatigue crack growth(△K_(th)) are improved in the meantime,the impact toughness (α_k) is increased by over one time,and the resistance to thermal fatigue and wear resistance at an elevated temperature are remarkably improved.

Synergistic Promotion of Electrical, Mechanical and Thermal Properties for Silicone Rubber-based Field Grading Material via Compound Modification

Use of nonlinearconductive SiC/silicone rubber(SR)field grading material(FGM)can improve the local field concentration of composite insulators.Adding large volume fraction and large-size SiC particles(SiCp)into SR can obtain a good field grading effect,but it is accompanied by the deterioration of mechanical properties.Compounding SiC with different shapes can solve this contradiction.By incorporating one-dimensional SiC whiskers(SiCw)to synergize with granular SiCp,SiC/SR FGM with better field-dependent conductivity,mechanical properties and thermal conductivity than large-size SiCp and large volume fraction filling case can be obtained by using smaller size SiCp and lower filling contents.The simulations of 500 kv line insulators show that the modified SiC/SR FGM can reduce the maximum field strength along the insulator surface and at sheath-core rod interfaces by 55%and 71.4%,respectively.The combined application of FGM and grading ring can achieve a complementary effect.Using FGM to partially replace the role of the grading rings,the field strength indicators can still meet the operational requirements after the tube radius and shielding depth of the grading rings at both ends are reduced by 36.2%and 40%separately,which is a benefit to alleviating the problems of high weight and large volume faced by traditional field grading methods.

Synthesis and Characterization of Lignin Grafting Modification-based Aliphatic Superplasticizer

Lignin as the main component of black liquor is generally employed to modify aliphatic superplasticizer（AFS）. However, the modification effect is hard to evaluate correctly due to the uncertain molecular structure of lignin and the disturbance from the complexity of black liquor compositions. In this paper, the purified lignin via acid precipitation from straw black liquor is used to modify AFS. The modified AFS named as LAFS for short presents lower molecular mass than AFS. It is assumed that it is due to the single active site of guaiacol segments in lignin by which lignin graft modifies AFS in virtue of methylolation reaction. In order to verify this assumption, guaiacol and dihydro eugenol as the typical segments of lignin macromolecule were selected, respectively, as the simplified model compounds of lignin to modify AFS, and corresponding products are abbreviated in GAFS and DAFS. Both GAFS and DAFS show the lower molecular mass than unmodified AFS. FTIR and TG-DTG analyses prove that lignin is successfully grafted onto AFS. The graft modification of lignin results in a decrease in electrostatic epulsion, but an enhanced steric hindrance. Therefore, although the replacement rate of lignin in LAFS was about 23.3%, the dispersion performance was only slightly affected.

Fatigue crack propagation of 7050 aluminum alloy FSW joints after surface peening

The surface composite modification of the 7050 aluminum alloy friction stir-welded joints was performed by shot peening(SP)/multiple rotation rolling(MRR)and MRR/SP,and the fatigue performance of the nugget zone(NZ)was investigated.The results demonstrated that the fatigue life of SP/MRR samples is longer than that of MRR/SP.On the plane 150μm below the surface.The grains with high angle grain boundary account for 71.5%and 34.3%for MRR/SP and SP/MRR samples,respectively.The crack propagation path of the MRR/SP is transgranular and intergranular,and it is intergranular for the MRR/SP.Multitudinous fatigue striations and some voids appeared at the fracture during the stable crack propagation stage.However,fatigue striations for SP/MRR are with smaller spacing,fewer holes,and smaller size under SP/MRR compared with fatigue fracture of MRR/SP.The differences in fatigue properties and fracture characteristics of the NZ are related to the microstructure after the two combined surface modifications.

Effect of combined RE-Ba-Sb addition on microstructure and mechanical properties of 4004 aluminum alloy

As a brazing foil, 4004 A1 alloy has good welding performance. However, the high Si content decreases the plasticity of the alloy. In order to improve the plasticity of 4004 A1 alloy and subsequently improve the productivity of 4004 AI foil, 4004 A1 alloy was modified by RE-Ba-Sb. As a comparison, the 4004 A1 alloy was also modified by RE with different addition. The tensile properties of the alloy reach the best when the addition of RE was 0.2%, in which the tensile strength and elongation were 194 MPa and 5%, respectively. For RE-Ba-Sb modification, the addition of three elements was optimized by orthogonal analysis. The results showed that the greatest impact parameter of RE-Ba-Sb modification was RE addition, followed by addition of Ba and Sb. The optimum addition amounts of RE, Ba and Sb obtained by orthogonal analyses were 0.01%, 0.3%, and 0.05%, respectively. The tensile strength and the elongation of 4004 A1 alloy modified by the optimal modification process were 224 MPa and 6%, respectively. The amount of RE addition in RE-Ba-Sb modification is lower than that in RE modification.

A new production technique for wear resistant ring-hammers

Based on a great number of laboratory experiments, a new technique has been developed for producing wear resistant ring-hammers. In this technology, lost foam casting with iron sand was combined to make mold; a special alloy was used to inoculate the molten steel, and proper heat treatment was used to further improve mechanical properties of wear resistant ring-hammers. The influence of this new production technology on the microstructure and mechanical properties of wear resistant ring-hammers was studied. Results show that iron sand molding, having the inherent characteristic of sand molding, changes the type of metallic compounds, refines crystal grains and increases the fineness of microstructure. Practical experience verified that the properties of the ring-hammers produced with this new technique are as follows: tensile strength (Rm) 720 MPa, impact toughness (ak) > 210 J·cm-2 and hardness > 200 HB. After water quenching from 1,080℃ (holding for 4 h) and tempering at 320℃ for 3 h, the best wear resistance is obtained, and the wear resistance is 1.6 times higher than that of common high manganese ring-hammers.