A new modified A-286 (15Cr-28Ni-1.5Mo-lW-2Ti-Nb-Al) (mass fraction) designated as GH871 is characterized by high strengths but low ductility at 650℃ stress rupture and also high crack propagation rates at 650℃ creep...A new modified A-286 (15Cr-28Ni-1.5Mo-lW-2Ti-Nb-Al) (mass fraction) designated as GH871 is characterized by high strengths but low ductility at 650℃ stress rupture and also high crack propagation rates at 650℃ creep and creep/fatigue interaction conditions. For improvement of ductility and crack propagation behaviour, a primary vacuum induction melting and followed electro-slag refining process (VIM+ESR) has been adopted instead of air melting and electro-slag refining process (AIM+ESR). Vacuum melted GH871 (VIM+ESR) can keep the high strength level of this alloy and improve the ductility and also decrease crack propagation rates by this alloy purification. It is a good combination of strengthening and toughening for the alloy improvement and development.展开更多
A Cr-modified aluminide coating is prepared on a Ni-based superalloy using arc ion plating and subsequent pack cementation aluminizing.Hot corrosion behavior of the Cr-modified aluminide coating exposed to molten Na2S...A Cr-modified aluminide coating is prepared on a Ni-based superalloy using arc ion plating and subsequent pack cementation aluminizing.Hot corrosion behavior of the Cr-modified aluminide coating exposed to molten Na2SO4/K2SO4（3：1） or Na2SO4/NaCl（3：1） salts at 900 °C in static air are evaluated as well as the aluminide coating.The results indicate that compared with the aluminide coating,the anti-corrosion properties of the Cr-modified aluminide coating in the both salts are improved,which should be attributed to the beneficial effect of the Cr in the coating.The corrosion mechanism of the Cr-modified aluminide coating,especially the role of Cr in the mixture salt corrosion,is discussed.展开更多
The elevated-temperature deformation behavior of Ti2AlNb superalloy was observed by isothermal compression experiments in a wide range of temperatures(950–1200°C)and strain rates(0.001–10 s^(-1)).The flow behav...The elevated-temperature deformation behavior of Ti2AlNb superalloy was observed by isothermal compression experiments in a wide range of temperatures(950–1200°C)and strain rates(0.001–10 s^(-1)).The flow behavior is nonlinear,strongly coupled,and multivariable.The constitutive models,namely the double multivariate nonlinear regression model,artificial neural network model,and modified artificial neural network model with an explicit expression,were applied to describe the Ti2AlNb superalloy plastic deformation behavior.The comparative predictability of those constitutive models was further evaluated by considering the correlation coefficient and average absolute relative error.The comparative results show that the modified artificial network model can describe the flow stress of Ti2AlNb superalloy more accurately than the other developed constitutive models.The explicit expression obtained from the modified artificial neural network model can be directly used for finite element simulation.The modified artificial neural network model solves the problems that the double multivariate nonlinear regression model cannot describe the nonlinear,strongly coupled,and multivariable flow behavior of Ti2AlNb superalloy accurately,and the artificial neural network model cannot be embedded into the finite element software directly.However,the modified artificial neural network model is mainly dependent on the quantity of high-quality experimental data and characteristic variables,and the modified artificial neural network model has not physical meanings.Besides,the processing maps were applied to obtain the optimum processing parameters.展开更多
Estimating long-term creep deformation and life of materials is an effective way to ensure the service safety and to reduce the cost of long-term integrity evaluation of high temperature structural materials.Since the...Estimating long-term creep deformation and life of materials is an effective way to ensure the service safety and to reduce the cost of long-term integrity evaluation of high temperature structural materials.Since the 1980 s, the θ projection model has been widely used for predicting creep lives due to its ability to capture the characteristic transitions observed in creep curves obtained under constant true stress conditions. However, the creep rupture behavior under constant load or engineering stress conditions cannot be simulated accurately using this model because of the different stress states. In this paper, creep curves obtained under constant load conditions were analyzed using a modified θ projection model by considering the increase in true stress with creep deformation during the creep tests. This model is expressed as ε = θ_1(1-e^(-θ_2t)) + θ3 e^(θ_4e^θ5^εt)-1, and was validated using the creep curves of K465 and DZ125 superalloys tested at a range of temperatures and engineering stresses. Moreover, it was shown that the predictive capability of the modified θ projection model was significantly improved over the original one, as it reduces the prediction uncertainty from a range of 10% to 20% to below 5%. Meanwhile,it was shown that the model can be reasonably used for predicting constant stress creep conditions, when appropriate parameters are used. The prediction performance of the modified model will be discussed in another paper. The results of this study show great potential for the evaluation and assessment of the service safety of structural materials used in applications where designs are limited by creep deformation.展开更多
To minimize the deviation of the predicted creep curves obtained under constant load conditions by the original θ projection model, a new modified version that can be expressed by ε = θ_1(1-e^(-θ2t)) +θ3 (e^(θ_...To minimize the deviation of the predicted creep curves obtained under constant load conditions by the original θ projection model, a new modified version that can be expressed by ε = θ_1(1-e^(-θ2t)) +θ3 (e^(θ_4e^θ5^εt)-1), was derived and experimentally validated in our last study. In the present study, the predictive capability of the modified θ projection model was investigated by comparing the simulated and experimentally determined creep curves of K465 and DZ125 superalloys over a range of temperatures and stresses. Furthermore, the linear relationship between creep temperature and initial stress was extended to the 5-parameter model. The results indicated that the modified model could be used as a creep life prediction method, as it described the creep curve shape and resulted in predictions that fall within a specified error interval. Meanwhile, this modified model provides a more accurate way of describing creep curves under constant load conditions. The limitations and future direction of the modified model were also discussed. In addition, this modified θ projection model shows great potential for the evaluation and assessment of the service safety of structural materials used in components governed by creep deformation.展开更多
In the present investigation,Pt/Ru-modified bond coating consisted of 2 μm Pt＋2 μm Ru was deposited on a nickel-based superalloy by electroplating method and followed by conventional Al pack cementation.The cyclic ...In the present investigation,Pt/Ru-modified bond coating consisted of 2 μm Pt＋2 μm Ru was deposited on a nickel-based superalloy by electroplating method and followed by conventional Al pack cementation.The cyclic corrosion behavior of Pt/Ru-modified bond coating exposed to NaCl plus water vapor has been investigated under atmospheric pressure at 1050℃.The result shows that the cyclic corrosion life of Pt/Ru-modified bond coating is longer than that of the conventional Pt-modified aluminide coating in the presence of NaCl plus water vapor.The addition of Ru makes the coating possess the increased strength and suppress the rumpling behavior.The absence of rumpling may be responsible for the improved corrosion resistance of Pt/Ru-modified aluminide coating.展开更多
文摘A new modified A-286 (15Cr-28Ni-1.5Mo-lW-2Ti-Nb-Al) (mass fraction) designated as GH871 is characterized by high strengths but low ductility at 650℃ stress rupture and also high crack propagation rates at 650℃ creep and creep/fatigue interaction conditions. For improvement of ductility and crack propagation behaviour, a primary vacuum induction melting and followed electro-slag refining process (VIM+ESR) has been adopted instead of air melting and electro-slag refining process (AIM+ESR). Vacuum melted GH871 (VIM+ESR) can keep the high strength level of this alloy and improve the ductility and also decrease crack propagation rates by this alloy purification. It is a good combination of strengthening and toughening for the alloy improvement and development.
基金Project(kq2208270) supported by the Natural Science Foundation of Changsha City,ChinaProject(kq2208270) supported by the National Key Laboratory of Heavy-duty Fast and High-power Electric Locomotive Open Project Funding,China。
基金financially supported by the National Natural Science Foundation of China (No.51001106)National Basic Research Program of China (No.2012CB625100)
文摘A Cr-modified aluminide coating is prepared on a Ni-based superalloy using arc ion plating and subsequent pack cementation aluminizing.Hot corrosion behavior of the Cr-modified aluminide coating exposed to molten Na2SO4/K2SO4（3：1） or Na2SO4/NaCl（3：1） salts at 900 °C in static air are evaluated as well as the aluminide coating.The results indicate that compared with the aluminide coating,the anti-corrosion properties of the Cr-modified aluminide coating in the both salts are improved,which should be attributed to the beneficial effect of the Cr in the coating.The corrosion mechanism of the Cr-modified aluminide coating,especially the role of Cr in the mixture salt corrosion,is discussed.
基金China National Science and Technology Major Project(Grant No.2017-VI-0004-0075).
文摘The elevated-temperature deformation behavior of Ti2AlNb superalloy was observed by isothermal compression experiments in a wide range of temperatures(950–1200°C)and strain rates(0.001–10 s^(-1)).The flow behavior is nonlinear,strongly coupled,and multivariable.The constitutive models,namely the double multivariate nonlinear regression model,artificial neural network model,and modified artificial neural network model with an explicit expression,were applied to describe the Ti2AlNb superalloy plastic deformation behavior.The comparative predictability of those constitutive models was further evaluated by considering the correlation coefficient and average absolute relative error.The comparative results show that the modified artificial network model can describe the flow stress of Ti2AlNb superalloy more accurately than the other developed constitutive models.The explicit expression obtained from the modified artificial neural network model can be directly used for finite element simulation.The modified artificial neural network model solves the problems that the double multivariate nonlinear regression model cannot describe the nonlinear,strongly coupled,and multivariable flow behavior of Ti2AlNb superalloy accurately,and the artificial neural network model cannot be embedded into the finite element software directly.However,the modified artificial neural network model is mainly dependent on the quantity of high-quality experimental data and characteristic variables,and the modified artificial neural network model has not physical meanings.Besides,the processing maps were applied to obtain the optimum processing parameters.
基金the National Key Research and Development Program of China(Grant No.2017YFB0702902)the National Natural Science Foundation of China(Grant Nos.51631008and 51771019)+1 种基金the National High Technology Research Program of China(Grant No.2012AA03A513)the 111 Project(No.B170003)
文摘Estimating long-term creep deformation and life of materials is an effective way to ensure the service safety and to reduce the cost of long-term integrity evaluation of high temperature structural materials.Since the 1980 s, the θ projection model has been widely used for predicting creep lives due to its ability to capture the characteristic transitions observed in creep curves obtained under constant true stress conditions. However, the creep rupture behavior under constant load or engineering stress conditions cannot be simulated accurately using this model because of the different stress states. In this paper, creep curves obtained under constant load conditions were analyzed using a modified θ projection model by considering the increase in true stress with creep deformation during the creep tests. This model is expressed as ε = θ_1(1-e^(-θ_2t)) + θ3 e^(θ_4e^θ5^εt)-1, and was validated using the creep curves of K465 and DZ125 superalloys tested at a range of temperatures and engineering stresses. Moreover, it was shown that the predictive capability of the modified θ projection model was significantly improved over the original one, as it reduces the prediction uncertainty from a range of 10% to 20% to below 5%. Meanwhile,it was shown that the model can be reasonably used for predicting constant stress creep conditions, when appropriate parameters are used. The prediction performance of the modified model will be discussed in another paper. The results of this study show great potential for the evaluation and assessment of the service safety of structural materials used in applications where designs are limited by creep deformation.
基金support provided by the National Key Research and Development Program of China (Grant No.2017YFB0702902)the National Natural Science Foundation of China (Grant Nos.51631008 and 51771019)the National High Technology Research Program of China (Grant No.2012AA03A513) as well as the 111 Project (No.B170003)
文摘To minimize the deviation of the predicted creep curves obtained under constant load conditions by the original θ projection model, a new modified version that can be expressed by ε = θ_1(1-e^(-θ2t)) +θ3 (e^(θ_4e^θ5^εt)-1), was derived and experimentally validated in our last study. In the present study, the predictive capability of the modified θ projection model was investigated by comparing the simulated and experimentally determined creep curves of K465 and DZ125 superalloys over a range of temperatures and stresses. Furthermore, the linear relationship between creep temperature and initial stress was extended to the 5-parameter model. The results indicated that the modified model could be used as a creep life prediction method, as it described the creep curve shape and resulted in predictions that fall within a specified error interval. Meanwhile, this modified model provides a more accurate way of describing creep curves under constant load conditions. The limitations and future direction of the modified model were also discussed. In addition, this modified θ projection model shows great potential for the evaluation and assessment of the service safety of structural materials used in components governed by creep deformation.
基金supported by the Program for Changjiang Scholars and Innovative Research Team in University(PCSIRT)(IRT0512)the Program for New Century Excellent Talents in University(NCET)+1 种基金the National Natural Science Foundation of China(Nos.50671002and50971013)the National Institute for Materials Science (NIMS) internship program
文摘In the present investigation,Pt/Ru-modified bond coating consisted of 2 μm Pt＋2 μm Ru was deposited on a nickel-based superalloy by electroplating method and followed by conventional Al pack cementation.The cyclic corrosion behavior of Pt/Ru-modified bond coating exposed to NaCl plus water vapor has been investigated under atmospheric pressure at 1050℃.The result shows that the cyclic corrosion life of Pt/Ru-modified bond coating is longer than that of the conventional Pt-modified aluminide coating in the presence of NaCl plus water vapor.The addition of Ru makes the coating possess the increased strength and suppress the rumpling behavior.The absence of rumpling may be responsible for the improved corrosion resistance of Pt/Ru-modified aluminide coating.
