Research on improved active disturbance rejection control of continuous rotary motor electro-hydraulic servo system

In order to meet the precision requirements and tracking performance of the continuous rotary motor electro-hydraulic servo system under unknown strong non-linear and uncertain strong disturbance factors,such as dynamic uncertainty and parameter perturbation,an improved active disturbance rejection control(ADRC)strategy was proposed.The state space model of the fifth order closed-loop system was established based on the principle of valve-controlled hydraulic motor.Then the three parts of ADRC were improved by parameter perturbation and external disturbance;the fast tracking differentiator was introduced into linear and non-linear combinations;the nonlinear state error feedback was proposed using synovial control;the extended state observer was determined by nonlinear compensation.In addition,the grey wolf algorithm was used to set the parameters of the three parts.The simulation and experimental results show that the improved ADRC can realize the system frequency 12 Hz when the tracking accuracy and response speed meet the requirements of double ten indexes,which lay foundation for the motor application.

Continuous rotary motor electro-hydraulic servo system based on the improved repetitive controller

In order to suppress the periodic interference of the continuous rotary electro-hydraulic servo motor,this paper makes the motor tracking the periodic signals with high accuracy,and improves the influence of friction interference to the performance of continuous rotary electro-hydraulic servo motor.The mathematic model of the electro-hydraulic position servo system of the continuous rotary motor was established,and the compound control method was adopted based on the repetitive control,feed forward and PID to suppress the friction interference.Through the simulation,the result confirms that the compound control method decreases the tracking error of the system,increases the robust performance of the system and improves the performance of the continuous rotary electro-hydraulic servo motor.

Application of Ultrasonic Motor to Control of Moment Gyroscope Gimbal Servo System

Attitude control system is one of the most important subsystems in a spacecraft.As a key actuator,the control moment gyroscope(CMG)mainly determines the performance of attitude control system.Whereas,the control accuracy and output torque smoothness of the CMG depends more on its gimbal servo system.Considering the constraints of size,mass and power consumption for a small satellite,here,a mini-CMG is designed,in which the gimbal servo system is driven by an ultrasonic motor.The good performances of the CMG are obtained by both the ultrasonic motor and the rotary inductosyn.The direct drive of gimbal improves its dynamic performance,with the output bandwidth above 20 Hz.The angular and speed closed-loop control obtains the 0.02°/s gimbal rate,and the output torque resolution better than 2×10^(-3) N·m.The ultrasonic motor provides 1.0N·m self-lock torque during power-off,with 12arc-second position accuracy.

Research of novel oscillating wire feeding system using the AC servo motor

With the background of the control of additional mechanical force droplet transfer in MIG/MAG welding, regarding the AC servo motor as core, a novel oscillating wire feeding system has been developed with excellent performances of control and dynamic acceleration which is tested. System constitution and operation principle are introduced in this paper. Influences of parameters on dynamic acceleration performance are analyzed and discussed emphatically, such as oscillating frequency, oscillating amplitude and draw-back speed. Experimental result indicates that according to the technique of welding control, the novel wire feeding system responds rapidly to various kinds of control orders of wire feeding and draw-back, and realizes flexible control of welding wire axial movement, including dynamic shifting,oscillating and so on.

Advanced Electrical Motors and Control Strategies for High-quality Servo Systems-A Comprehensive Review

Recent technological advancements have propelled remarkable progress in servo systems,resulting in their extensive utilization across various high-end applications.A comprehensive review of high-quality servo system technologies,focusing specifically on electrical motor topologies and control strategies is presented.In terms of motor topology,this study outlines the mainstream servo motors used across different periods,as well as the latest theories and technologies surrounding contemporary servo motors.In terms of control strategies,two well-established approaches are presented:field-oriented control and direct torque control.Additionally,it discusses advanced control strategies employed in servo systems,such as model predictive control(MPC)and fault tolerance control,among others.

Influence of Magnetic Reluctances of Magnetic Elements on Servo Valve Torque Motors

The current research of electro-hydraulic servo valves mainly focuses on the vibration, pressure oscillating and source of noise. Unfortunately, literatures relating to the study of the influence of the magnetic reluctances of the magnetic elements are rarely available. This paper aims to analyze the influence of the magnetic reluctances of the magnetic elements on torque motor. Considering these magnetic reluctances ignored in previous literatures, a new mathematical model of servo valve torque motor is developed and proposed based on the fundamental laws of electromagnetism. By using this new mathematical model and the previous models, electromagnetic torque constant and magnetic spring stiffness are evaluated for a given set of torque motor parameters. A computer simulation by using AMESim software is also performed for the same set of torque motor parameters to verify the proposed model. The theoretical results of electromagnetic torque constant and magnetic spring stiffness evaluated by the proposed model render closer agreement with the simulation results than those evaluated by the previous models. In addition, an experimental measurement of the magnetic flux densities in the air-gaps is carried out by using SFL218 servo valve torque motor. Compared with the theoretical results of the magnetic flux densities in the air-gaps evaluated by the previous models, the theoretical results evaluated by the proposed model also show better agreement with the experimental data. The proposed model shows the influence of the magnetic reluctances of the magnetic elements on the servo valve torque motor, and offers modified and analytical expressions to electromagnetic torque constant and magnetic spring stiffness. These modified and analytical expressions could provide guidance more accurately for a linear control design approach and sensitivity analysis on electro-hydraulic servo valves than the previous expressions.

Self-correcting wavelet neural network control of continuous rotary electro-hydraulic servo motor

In allusion to the problem of friction,leakage,vibration and noise existing in continuous rotary motor electro-hydraulic servo system,highly nonlinearity and uncertainties affecting the system performance,based on the transfer function of electro-hydraulic servo system,a kind of Pol-Ind friction model is proposed.The parameters of Pol-Ind friction model are identified and the accurate mathematical model of friction torque is obtained by experiment.The self-correcting wavelet neural network(WNN)controller is proposed,and Adam optimization algorithm is used to perform gradient optimization on scale factor and displacement factor in wavelet basis function,so as to improve the speed and precision of parameter optimization.Through comparative simulation analysis,it is clearly that the self-correcting WNN controller can effectively improve the frequency response and tracking accuracy of continuous rotary motor electro-hydraulic servo system.

Object-tracking robot using ultrasonic sensor and servo motor

This paper proposes a method that rotation angle of servo motor and distance values of ultrasonic sensor are used for tracking an object in real-time while the robot keeps regular distance.Object detection distance widens by using ultrasonic sensors and object recognition,and movement of robot is controlled by angle of servo motor and distance of ultrasonic sensors.Not adopting the existing tracking methods:camera,laser-infrared(LRF)and many ultrasonic sensors,the proposed method proves that it is possible to track object using ultrasonic sensor and servo motor.Trajectory of robot is represented and analysed according to movement of object in limited conditions.

LMI Approach to Robust H_∞/H_2 Controller Design with Regional Poles Constraint of a Pump-Motor System

The time domain guideposts requirements of a pump-motor system is transfered into a series of constraints which express the robust performance upper bound and regional poles limits of the closed loop system. Then the servo system control problem is transferred into the problem of robust performance optimizing under regional poles constrains described by linear matrix inequality （LMI）. These LMIs are easy to solve through the Matlab LMI-toolbox. Simulations indicate that the controller has excellent dynamic, static and disturbance rejection performance, and the control system is robust and has perfect H2 performance to the bounded external torque disturbance.

Numerical simulation and experimental study on the leakage of continuous rotary electro-hydraulic servo motor

In order to study the influence of inlet and outlet pressure difference and triangular buffer groove on the internal leakage of continuous rotary electro-hydraulic servo motor,the flow field model of motor with and without triangular groove is established respectively.The mesh model is divided.The pressure distribution of the internal flow field under different pressure difference is analyzed by Fluent.Then,the gap leakage under different pressure difference is calculated,and the leakage curve is obtained.Finally,continuous rotary electro-hydraulic servo motor experimental system is built to conduct the internal leakage test,and the leakage under different pressure difference is measured and compared with the simulation results.The results show that the occurrence of leakage in the motor can be reduced by setting the triangular buffer groove on the flow plate,the simulation and experimental results are consistent.It can be concluded that the larger the pressure difference between the inlet and the outlet of the motor,the larger the gap leakage.The research lays foundation for the application of continuous rotary electro-hydraulic servo motor.

Research on simulation system of virtual three-phase stepping motor

To change the current phenomenon of ＂Being an armchair strategist＂ in the research of a stepping motor, the virtual simu- lation system of stepping motor was developed using virtual reality technique. The basic principle of stepping motor was expounded. The development strategy of the simulation software is introduced. Some key problems and their solutions, including coordinate transformation of rotor and order of on-off electricity for stator, were put forward in system development. Finally, there are three virtual simulation examples of the on-off electricity way in this paper. This work provides a valuable auxiliary tool for the study of the stepping motor.

直流电机位置伺服系统新型控制策略研究

针对伺服系统控制器参数设计的复杂性和系统抗干扰性低的问题,设计了内模PID速度控制器和基于指数趋近律的滑模变结构位置控制器,并通过李雅普诺夫理论对系统的稳定性进行分析。速度控制器采用内模PID控制,只调节滤波器参数λ,避免了因调参困难而影响伺服系统的控制精度;位置控制器采用滑模控制方式,对参数变化以及外界影响等因素具有强鲁棒性。仿真和实验结果表明,所提控制系统能够满足对直流伺服电机位置控制的快速性和准确性要求。

考虑电压电流限制的伺服电机无纹波转矩控制

针对伺服系统无刷电机正弦电流转矩控制纹波较大的问题,提出了一种无刷伺服电机在任意反电动势波形下的无纹波转矩控制,实现了电机驱动器在有限电压、电流范围内的功率损耗最小。首先,建立了有限电压、电流范围内的电机模型,推导了电压、电流范围边界的不等约束条件;其次,利用拉格朗日乘数法求解等效二次规划问题,提出了最优转矩控制策略;最后,在三相18极同步电机的实验平台上进行了3种情况的实验验证。结果表明,所提控制策略在相电压、电流饱和时,仍能实现转矩的精确控制,输出期望转矩;在发生单相故障时,可以隔离故障相,同时通过优化励磁电流使非故障相达到预期的转矩输出,减小了转矩纹波。

基于联合仿真的表贴式永磁游标电机的伺服系统设计

研究了表贴式永磁游标电机的伺服系统,设计电机三环(即电流环、速度环、位置环)结构的伺服控制系统控制器,并分析伺服系统的动、静态性能。利用Maxwell、Simplorer及MATLAB/Simulink软件建立了表贴式永磁游标电机伺服控制系统联合仿真模型,研究了位置环参数对位置跟随系统快速性和准确性的影响。对比分析了电机三环结构伺服控制系统场路耦合仿真与定参数仿真。仿真结果表明,此控制策略可以实现表贴式永磁游标电机精准定位、无超调,且具有良好的快速性和抗干扰性。

伺服电动机广义增量式编码器位置检测装置设计

为了精确检测伺服电动机中各种增量式编码器的实时位置,提出一种基于复杂可编程逻辑器件(CPLD)与Qt平台的广义增量式编码器位置检测方法,并研发了伺服电动机广义增量式编码器位置检测装置。根据增量式编码器输出信号特点,设计了CPLD嵌入式系统接口时序电路,通过ModelSim对系统进行时序验证;基于Qt平台开发了上位机软件,通过通用串行总线(USB)转串口处理CPLD发送编码器位置信息并对位置信息进行可视化显示。实验结果表明,设计的广义增量式编码器位置检测装置能准确获取各种增量式编码器实时位置并实现友好人机交互。

基于MCGS组态软件的板材雕刻机控制系统设计

板材雕刻机是一种用于在板材上进行雕刻、切割、剪裁的机器。为提高雕刻机的速度和精度,并研究其在控制方面的应用,通常采用PLC控制伺服电机带动刀头进行精确的雕刻操作。板材雕刻机可以根据预先设计好的图案或模型进行雕刻,广泛应用于家具制造、建筑装饰、艺术品制作等领域。在板材雕刻机的控制系统中,通过MCGS组态软件,可以直观地反映雕刻过程,并精确地控制雕刻机进行预设图案的雕刻。通过优化控制、调整运动路径和采用高精度的传感器和编码器,可以大大提高雕刻机的速度和精度,实现更精细的雕刻效果。控制系统还能实时监测刀头位置和状态,及时调整雕刻参数,保证雕刻结果的准确性。

SINUMRINK84OD-SL系统在轧辊磨床升级改造中的应用

2015年开始,西门子公司将SIEMENS 840D-PL系列产品列为淘汰产品,西门子工厂停止生产,大部分企业开始采用机械部件利旧,电气设备升级成新一代SINUMRINK 84OD-SL系统,改造老旧磨床设备,实现产品升级换代,满足生产使用要求。

直驱型真空机械手运动规划与柔顺控制方法

半导体智能制造涉及的学科技术较多,其中运动规划和柔顺控制是半导体智能机器人技术研究的基础和重点。针对新松公司自主研发的MAG8真空机械手的特殊工作环境、晶圆易脱落等问题,完成了机械手的运动规划与柔顺控制研究。首先对其机械结构和运动方式进行了简要的介绍,可实现双臂的升降、旋转、伸缩动作,其次提出了Modify Denavit Hartenber法分析运动规划,建立了直驱型真空机械手上升轴和伸缩轴各连杆运动关系描述模型。再此,分析了直驱型真空机械手机械传动结构关系,采用牛顿-欧拉法计算各个关节力矩值解决了机械手柔顺控制问题,建立了用于分析各个关节力矩传递关系方程。经过对真空机械手进行仿真结果分析实验,验证了正、逆运动学过程的有效性。齐次变换矩阵可以实现MAG8运动部件以及大多数工业机器人的坐标变换,可用于MAG8的轨迹规划。对理论力矩值和这里所提出方法的实际力矩值进行对比,为进一步为柔顺控制的物理平台作业奠定了基础。

Xilinx FPGA system generator在伺服电机控制中的应用

为了避免编写FPGA语言HDL代码的烦琐性,借助于Simulink集成工具箱中Xilinx系列FPGA独有的System Generator模块,围绕3种伺服电机控制应用进行了仿真和实验研究。首先,根据3种伺服电机控制所需PWM信号波形,利用System Generator建立Simulink仿真框图;其次,在Simulink仿真结果正确的基础上生成HDL代码;然后,利用ISE的仿真配套软件ModelSim对HDL代码仿真测试;最后,在ModelSim仿真结果正确的基础上将代码载入FPGA硬件,并利用ChipScope Pro对PWM信号进行实验测试。实验结果与仿真结果的吻合,表明此方法简单易行,具有一定的实际应用价值。

飞机拦阻系统的改进及建模分析

针对纯机械式液压拦阻系统不能对不同质量和降落速度的飞机快速有效拦阻的问题,对原来的系统进行改进,采用电液伺服阀替换原来的凸轮阀和针阀,采用伺服电机控制的液压泵替换原来的制动盘传动比控制的液压泵,建立改进后的飞机拦阻系统的数学模型,并用MATLAB/Simulink建立仿真模型,对飞机速度、飞机拦停距离和飞机过载等受控参数的变化规律进行了仿真分析,模拟了飞机拦阻系统的工作过程,对拦阻系统的性能进行了仿真验证。结果表明:改进的拦阻系统对多种型号飞机在拦阻距离、飞机加速度、飞机速度、拦阻力和刹车压力均满足预设的拦阻指标且曲线平稳、没有大的突变。