Coupled Numerical Simulation of Electromagnetic and Flow Fields in a Magnetohydrodynamic Induction Pump

Magnetohydrodynamic(MHD)induction pumps are contactless pumps able to withstand harsh environments.The rate of fluid flow through the pump directly affects the efficiency and stability of the device.To explore the influence of induction pump settings on the related delivery speed,in this study,a numerical model for coupled electromagnetic and flow field effects is introduced and used to simulate liquid metal lithium flow in the induction pump.The effects of current intensity,frequency,coil turns and coil winding size on the velocity of the working fluid are analyzed.It is shown that the first three parameters have a significant impact,while changes in the coil turns have a negligible influence.The maximum increase in working fluid velocity within the pump for the parameter combination investigated in this paper is approximately 618%.As the frequency is increased from 20 to 60 Hz,the maximum increase in the mean flow rate of the working fluid is approximately 241%.These research findings are intended to support the design and optimization of these devices.

Flow field, sedimentation, and erosion characteristics around folded linear HDPE sheet sand fence: Numerical simulation study

Wind and sand hazards are serious in the Milan Gobi area of the Xinjiang section of the Korla Railway. In order to ensure the safe operation of railroads, there is a need for wind and sand protection in heavily sandy areas. The wind and sand flow in the region is notably bi-directional. To shield railroads from sand, a unique sand fence made of folded linear high-density polyethylene(HDPE) is used, aligning with the principle that the dominant wind direction is perpendicular to the fence. This study employed field observations and numerical simulations to investigate the effectiveness of these HDPE sand fences in altering flow field distribution and offering protection. It also explored how these fences affect the deposition and erosion of sand particles. Findings revealed a significant reduction in wind speed near the fence corner;the minimum horizontal wind speed on the leeward side of the first sand fence(LSF) decreased dramatically from 3 m/s to 0.64 m/s. The vortex area on the LSF markedly impacted horizontal wind speeds. Within the LSF, sand deposition was a primary occurrence. As wind speeds increased, the deposition zone shrank, whereas the positive erosion zone expanded. Close to the folded corners of the HDPE sand fence, there was a notable shift from the positive erosion zone to a deposition zone. Field tests and numerical simulations confirmed the high windproof efficiency(WE) and sand resistance efficiency(SE) in the HDPE sand fence. Folded linear HDPE sheet sand fence can effectively slow down the incoming flow and reduce the sand content, thus achieving good wind and sand protection. This study provides essential theoretical guidance for the design and improvement of wind and sand protection systems in railroad engineering.

Numerical simulation of melt flow and temperature field during DC casting 2024 aluminium alloy under different casting conditions

Casting speed,casting temperature and secondary cooling water flow rate are the main process parameters affecting the DC casting process.These parameters significantly influence the flow and temperature fields during casting,which are crucial for the quality of the ingot and can determine the success or failure of the casting operation.Numerical simulation,with the advantages of low cost,rapid execution,and visualized results,is an important method to study and optimize the DC casting process.In the present work,a simulation model of DC casting 2024 aluminum alloy was established,and the reliability of the model was verified.Then,the influence of casting parameters on flow field and temperature field was studied in detail by numerical simulation method.Results show that with the increase of casting speed,the melt flow becomes faster,the depths of slurry zone and mushy zone increase,and the variation of slurry zone depth is greater than that of mushy zone.With an increase in casting temperature,the melt flow rate increases,the depth of the slurry zone becomes shallower,and the depth of the mushy zone experiences only minor changes.The simulation results further indicate that the increase of the flow rate of the secondary cooling water slightly reduces the depths of both slurry and mushy zone.

Numerical simulation of flow field deposition and erosion characteristics around bridge-road transition section

Wind-sand flow generates erosion and deposition around obstacles such as bridges and roadbeds, resulting in sand damage and endangering railway systems in sandy regions. Previous studies have mainly focused on the flow field around roadbeds, overlooking detailed examinations of sand particle erosion and deposition patterns near bridges and roadbeds. This study employs numerical simulations to analyze the influence of varying heights and wind speeds on sand deposition and erosion characteristics at different locations: the bridge-road transition section(side piers), middle piers, and roadbeds. The results show that the side piers, experience greater accumulation than the middle piers. Similarly, the leeward side of the roadbed witnesses more deposition compared to the windward side. Another finding reveals a reduced sand deposition length as the vertical profile, in alignment with the wind direction, moves further from the bridge abutments at the same clearance height. As wind speeds rise, there’s a decline in sand deposition and a marked increase in erosion around the side piers, middle piers and roadbeds. In conclusion, a bridge clearance that’s too low can cause intense sand damage near the side piers, while an extremely high roadbed may lead to extensive surface sand deposition. Hence, railway bridges in areas prone to sandy winds should strike a balance in clearance height. This research provides valuable guidelines for determining the most suitable bridge and roadbed heights in regions affected by wind and sand.

High-resolution imaging of magnetic fields of banknote anti-counterfeiting strip using fiber diamond probe

Counterfeiting of modern banknotes poses a significant challenge,prompting the use of various preventive measures.One such measure is the magnetic anti-counterfeiting strip.However,due to its inherent weak magnetic properties,visualizing its magnetic distribution has been a longstanding challenge.In this work,we introduce an innovative method by using a fiber optic diamond probe,a highly sensitive quantum sensor designed specifically for detecting extremely weak magnetic fields.We employ this probe to achieve high-resolution imaging of the magnetic fields associated with the RMB 50denomination anti-counterfeiting strip.Additionally,we conduct computer simulations by using COMSOL Multiphysics software to deduce the potential geometric characteristics and material composition of the magnetic region within the anti-counterfeiting strip.The findings and method presented in this study hold broader significance,extending the RMB 50 denomination to various denominations of the Chinese currency and other items that employ magnetic anti-counterfeiting strips.These advances have the potential to significantly improve and promote security measures in order to prevent the banknotes from being counterfeited.

Monte Carlo Simulations of Doping Properties of a Spin-3/2 Ising Nanotube

The effect of spin-1 impurities doping on the magnetic properties of a spin-3/2 Ising nanotube is investigated using Monte Carlo simulations within the Blume-Emery-Griffiths model in the presence of an external magnetic field. The thermal behaviors of the order parameters and different macroscopic instabilities as well as the hysteretic behavior of the material are examined in great detail as a function of the dopant density. It is found that the impurities concentration affects all the system magnetic properties generating for some specific values, compensation points and multi-cycle hysteresis. Doping conditions where the saturation/remanent magnetization and coercive field of the investigated material can be modified for permanent or soft magnets synthesis purpose are discussed.

Effect of traveling-wave magnetic field on dendrite growth of high-strength steel slab: Industrial trials and numerical simulation

The dendrite growth behavior of high-strength steel during slab continuous casting with a traveling-wave magnetic field was studied in this paper. The morphology of the solidification structure and composition distribution were analyzed. Results showed that the columnar crystals could deflect and break when the traveling-wave magnetic field had low current intensity. With the increase in current intensity, the secondary dendrite arm spacing and solute permeability decreased, and the columnar crystal transformed into an equiaxed crystal. The electromagnetic force caused by the traveling-wave magnetic field changed the temperature gradient and velocity magnitude and promoted the breaking and fusing of dendrites. Dendrite compactness and composition uniformity were arranged in descending order as follows:columnar-toequiaxed transition (high current intensity), columnar crystal zone (low current intensity), columnar-to-equiaxed transition (low current intensity), and equiaxed crystal zone (high current intensity). Verified numerical simulation results combined with the boundary layer theory of solidification front and dendrite breaking–fusing model revealed the dendrite deflection mechanism and growth process. When thermal stress is not considered, and no narrow segment can be found in the dendrite, the velocity magnitude on the solidification front of liquid steel can reach up to 0.041 m/s before the dendrites break.

Full-Scale Numerical Simulation of the Local Scour Under Combined Current and Wave Conditions Based on Field Data

The monopile is the most common foundation to support offshore wind turbines.In the marine environment,local scour due to combined currents and waves is a significant issue that must be considered in the design of wind turbine foundations.In this paper,a full-scale numerical model was developed and validated based on field data from Rudong,China.The scour development around monopiles was investigated,and the effects of waves and the Reynolds number Re were analyzed.Several formulas for predicting the scour depth in the literature have been evaluated.It is found that waves can accelerate scour development even if the KC number is small(0.78<KC<1.57).The formula obtained from small-scale model tests may be unsafe or wasteful when it is applied in practical design due to the scale effect.A new equation for predicting the scour depth based on the average pile Reynolds number(Rea)is proposed and validated with field data.The equilibrium scour depth predicted using the proposed equation is evaluated and compared with those from nine equations in the literature.It is demonstrated that the values predicted from the proposed equation and from the S/M(Sheppard/Melville)equation are closer to the field data.

Numerical Simulation of 3D Flow Field and Flow-Induced Noise Characteristics in a T-Shaped Reducing Tee Junction

The so-called T-shaped reducing tees are typically used to divide,change and control(to a certain extent)the flow direction in pipe networks.In this study,the Ffowcs Williams–Hawkings(FW-H)equation and the Large Eddy Simulation(LES)methods are used to simulate the flow-induced noise related to T-shaped reducing tees under different inlet flow velocities and for different pipe diameter ratios.The results show that the maximum flow velocity,average flow velocity,and vorticity in the branch pipe increase gradually as the related diameter decreases.Strong vorticity and secondary flows are also observed in the branch pipe,and the associated violent pressure fluctuations are found to be the main sources of flow-induced noise.In particular,as the pipe diameter ratio decreases from 1 to 0.45,the Total Sound Pressure Level(TSPL)increases by 6.8,6.26,and 7.43 dB for values of the inlet flow velocity of 1,2,and 3 m/s,respectively.The distribution characteristics of the flow-induced noise in the frequency domain follow similar trends for different pipe diameter ratios.

Simulation for MSS-2 low-perigee elliptical orbit satellites:an example of lithospheric magnetic field modelling

A future constellation of at least four geomagnetic satellites(designated Macao Scientific Satellite-1(MSS-1)and Macao Scientific Satellite-2(MSS-2))was recently proposed,to continue high-quality geomagnetic observations in the post-Swarm period,focusing especially on collecting data that will provide a global,three-dimensional survey of the geomagnetic field.In this paper,we present a simulation of two years of orbits(2020.01.01-2022.01.01)of two satellites(tentatively denoted as MSS-2)that are constellated in elliptical(200×5,300 km)low-perigee orbits.By comparing error variances of Gauss coefficients,we investigate the sensitivity of lithospheric magnetic field modelling to data collected from various satellite orbits,including a near circular reference orbit of 300×350km,and elliptical orbit of 180×5,300 km,220×5,300 km,200×3,000 km and 200×1,500 km.We find that in two years the two MSS-2 satellites can collect 35,000 observations at altitude below 250 km,data that will be useful in advancing the quality of lithospheric magnetic field modelling;this number of observations reflects the fact that only 4.5%of the flight time of these satellites will be below250 km(just 6.4%of their flight time below 300 km).By combining observations from the MSS-2 satellites’elliptical orbits of 200×5,300km with observations from a circular reference orbit,the variance of the geomagnetic model can be reduced by a factor of 285 at spherical harmonic degree n=200 and by a factor of 1,300 at n=250.The planned lower perigee of their orbits allows the new satellites to collect data at unprecedentedly lower altitudes,thus dramatically improving the spatial resolution of satellite-derived lithospheric field models,(up to 80%at n=150).In addition,lowering the apogee increases the time interval during which the satellites fly at near-Earth altitudes,thus improving the model predictions at all spherical harmonic degrees(around 52%-62%at n=150).The upper limit of the expected improvement to the field model at the orbital apogee is not as good as at the perigee.However,data from the MSS-1 orbit can help fill the gap between data from the MSS-2 orbits and from the circular reference orbit for the low-degree part of the model.The feasibility of even lower-altitude flight requires further discussion with satellite engineers.

Phase field simulation of grain refinement in silver-based filler metal

Numerical simulation is one of the important auxiliary methods for studying materials-related problems. In this study, phase field simulation was employed to investigate the refinement behavior of BAg55CuZn-x B brazing alloys. Simulation and experimental studies were conducted for B contents ranging from 0 wt.% to 0.2 wt.%. The results demonstrated that the addition of 0.05 wt.% B in the brazing alloy leads to a significant refinement effect. As the B content increases, the grain size further reduces, and a refinement stagnation phenomenon occurs after exceeding 0.15 wt.%. The solidification process of brazing alloys with different B content was predicted by simulation, and the simulation results showed that with the increase of B content, the initial number of nucleation increased, and the radius of the dendrite tip decreased. The simulation results are in good agreement with the experimental findings, providing further evidence of the refining effect of the B element and the reliable predictive capability of the phase field model.

Numerical Simulation of Multi-track and Multi-layer Temperature Field on Laser Direct Metal Shaping

To improve the mechanical properties of the parts fabricated by Laser Direct Metal Shaping(LDMS),it is of great significance to understand the distribution regularities of transient temperature field during LDMS process.Based on the“el- ement birth and death”technique of finite element method,a three-dimensional multi-track and multi-layer model for the transient temperature field analysis of LDMS is developed by ANSYS Parametric Design Language(APDL)for the first time.In the fab- ricated modal,X-direction parallel reciprocating scanning paths is introduced.Using the same process parameters,the simulation results show good agreement with the microstructure features of samples which fabricated by LDMS.

Numerical simulation of the temperature fields of stainless steel with different roller parameters during twin-roll strip casting

The temperature field of stainless steel during twin-roll strip casting was simulated by experiment and a finite element （FE） model. By comparing the measured result with the simulated values, it is found that they fit close to each other, which indicates this FE model is effective. Based on this model, the effects of roll gap （t） and roll radius （R） on solidification were simulated. The simulated results give the relationship between t or R and the position of the freezing point. The larger the t is and the smaller the R is, the closer the position of the freezing point is to the exit.

Simulation of Paleotectonic Stress Fields and Distribution Prediction of Tectonic Fractures at the Hudi Coal Mine, Qinshui Basin

Study on tectonic fractures based on the inversion of tectonic stress fields is an effective method. In this study, a geological model was set up based on geological data from the Hudi Coal Mine, Qinshui Basin, a mechanical model was established under the condition of rock mechanics and geostress, and the finite element method was used to simulate the paleotectonic stress field. Based on the Griffith and Mohr-Coulomb criterion, the distribution of tectonic fractures in the Shanxi Formation during the Indosinian, Yanshanian, and Himalayan period can be predicted with the index of comprehensive rupture rate. The results show that the acting force of the Pacific Plate and the India Plate to the North China Plate formed the direction of principal stress is N-S, NW - SE, and NE - SW, respectively, in different periods in the study area. Changes in the direction and strength of the acting force led to the regional gradients of tectonic stress magnitude, which resulted in an asymmetrical distribution state of the stress conditions in different periods. It is suggested that the low-stress areas are mainly located in the fault zones and extend along the direction of the fault zones. Furthermore, the high-stress areas are located in the junction of fold belts and the binding site of multiple folds. The development of tectonic fractures was affected by the distribution of stress intensity and the tectonic position of folds and faults, which resulted in some developed areas with level I and II. There are obvious differences in the development of tectonic fractures in the fold and fault zones and the anticline and syncline structure at the same fold zones. The tectonic fractures of the Shanxi Formation during the Himalayan period are more developed than those during the Indosinian and Yanshanian period due to the superposition of the late tectonic movement to the early tectonic movement and the differences in the magnitude and direction of stress intensity.

A p-version embedded model for simulation of concrete temperature fields with cooling pipes

Pipe cooling is an effective method of mass concrete temperature control, but its accurate and convenient numerical simulation is still a cumbersome problem. An improved embedded model, considering the water temperature variation along the pipe, was proposed for simulating the temperature field of early-age concrete structures containing cooling pipes. The improved model was verified with an engineering example. Then, the p-version self-adaption algorithm for the improved embedded model was deduced, and the initial values and boundary conditions were examined. Comparison of some numerical samples shows that the proposed model can provide satisfying precision and a higher efficiency. The analysis efficiency can be doubled at the same precision, even for a large-scale element. The p-version algorithm can fit grids of different sizes for the temperature field simulation. The convenience of the proposed algorithm lies in the possibility of locating more pipe segments in one element without the need of so regular a shape as in the explicit model.

Simulation of acoustic fields emitted by ultrasonic phased array in austenitic steel weld

Ultrasonic inspection of austenitic steel weld is a great challenge due to skewed and distorted beam in such a highly anisotropic and inhomogeneous material. To improve the ultrasonic measurement in this situation, it is essential to have an in-depth understanding of ultrasound characteristics in austenitic steel weld. To meet such a need, in the present study we propose a method which combines the weld model, Dijkstra’s path-finding algorithm and Gaussian beam equivalent point source model to calculate the acoustic fields from ultrasonic phased array in such a weld. With this method, the acoustic field in a steel-austenitic weld-steel three-layered structure for a linear phase array transducer is calculated and the propagation characteristics of ultrasound in weld are studied. The research results show that the method proposed here is capable of calculating the acoustic field in austenitic weld. Additionally, beam steering and focusing can be still realized in the austenitic steel weld and the beam distortion is more severe in the middle of weld than at other positions.

NUMERICAL SIMULATION OF TEMPERATURE FIELDS FOR WELD METAL SOLIDIFICATION CRACKING IN STAINLESS STEELS

This paper has analyzed the influences of the heat input of welding arc, the latent heat of solidifica- tion,fluid flow of liquid metal on the heat conductivity pertaining to welding solidification crack of stainless steels. As a result,two - dimensional heat conduction models with prescribed heat flux mov- ing along the the have been developed that can simulate welding arc, convection and radiation heat loss from top and bottom surfaces of the workpiece. Finally, the finite element model was used to ana- lyze and calculate the temperature field.

Numerical simulation of spatial distributions of mining-induced stress and fracture fields for three coal mining layouts

In this study, the spatial distributions of stress and fracture fields for three typical underground coal mining layouts, Le, non-pillar mining （NM）, top-coal caving mining （TCM） and protective coal-seam mining （PCM）, are modeled using discrete element software UDEC, The numerical results show that different mining layouts can lead to different mining-induced stress fields, resulting in diverse fracture fields, For the PCM, the mining influenced area in front of the mining faces is the largest, and the stress concentration factor in front of the mining faces is the lowest, The spatial shapes of the mining-induced fracture fields under NM, TCM and PCM differ, and they are characterized by trapezoidal, triangular and tower shapes, respectively, The fractal dimensions of mining-induced fractures of the three mining layouts decrease in the order of PCM, TCM and NM, It is also shown that the PCM can result in a better gas control effect in coal mines with high outburst potential, The numerical results are expected to provide a basis for understanding of mining-induced gas seepage fields and provide a reference for high- efficiency coal mining,

Numerical simulation of electro-magnetic and flow fields of TiAl melt under electric field

This article aims at building an electromagnetic and fluid model, based on the Maxwell equations and Navier-Stokes equations, in TiAl melt under two electric fields.FEM (Finite Element Method) and APDL (ANSYS Parametric Design Language) were employed to perform the simulation, model setup, loading and problem solving.The melt in molds of same cross section area with different flakiness ratio (i.e.width/depth) under the load of sinusoidal current or pulse current was analyzed to obtain the distribution of electromagnetic field and flow field.The results show that the induced magnetic field occupies sufficiently the domain of the melt in the mold with a flakiness ratio of 5:1.The melt is driven bipolarly from the center in each electric field.It is also found that the pulse electric field actuates the TiAl melt to flow stronger than what the sinusoidal electric field does.

Simulation and Analysis on the Two-Phase Flow Fields in a Rotating-Stream-Tray Absorber by Using Computational Fluid Dynamics

The flow field of gas and liquid in a φ150mm rotating-stream-tray (RST) scrubber is simulated by using computational fluid dynamic (CFD) method. The sismulation is based on the two-equation RNG κ-ε turbulence model, Eulerian multiphase model, and a real-shape 3D model with a huge number of meshes. The simulation results include detailed information about velocity, pressure, volume fraction and so on. Some features of the flow field are obtained: liquid is atomized in a thin annular zone; a high velocity air zone prevents water drops at the bottom from flying towards the wall; the pressure varies sharply at the end of blades and so on. The results will be helpful for structure optimization and engineering design.