基于DEM-MBD耦合的液压挖掘机动力学仿真分析

在实际工况下,液压挖掘机工作装置受到的载荷较大且具有强时变性,因此工作装置各组成杆件及液压缸较易出现各种形式的失效。针对以上问题,选取某型号液压挖掘机作为研究对象,根据液压挖掘机工作装置实际挖掘物料工况,利用多体动力学软件ADAMS建立液压挖掘机虚拟样机模型并利用离散元软件EDEM建立物料模型。通过DEM-MBD耦合仿真分析方法,对液压挖掘机工作装置进行动力学仿真分析,主要获取挖掘物料过程中铲斗受力变化曲线、不同时刻铲斗受力云图,通过对其分析,能够获取铲斗在挖掘作业过程中受力变化情况,为铲斗的有限元分析、优化设计提供理论依据。

Analysis for the Deployment of Single-Point Mooring Buoy System Based on Multi-Body Dynamics Method

Deployment of buoy systems is one of the most important procedures for the operation of buoy system. In the present study, a single-point mooring buoy system which contains surface buoy, cable segments with components, anchor and so on is modeled by applying multi-body dynamics method. The motion equations are developed in discrete node description and fully Cartesian coordinates. Then numerical method is used to solve the ordinary differential equations and dynamics simulations are achieved while anchor is casting from board. The trajectories and velocities of different nodes without current and with current in buoy system are obtained. The transient tension force of each part of the cable is analyzed in the process of deployment. Numerical results indicate that the transient payload increases to a peak value when the anchor is touching the seabed and the maximum tension force will vary with different floating configuration. This work is helpful for design and deployment planning of buoy system.

Multi-Body Dynamics Modeling and Simulation Analysis of a Vehicle Suspension Based on Graph Theory

Multi-body dynamics,relative coordinates and graph theory are combined to analyze the structure of a vehicle suspension.The dynamic equations of the left front suspension system are derived for modeling.First,The pure tire theory model is used as the input criteria of the suspension multibody system dynamic model in order to simulate the suspension K&C characteristics test.Then,it is important to verify the accuracy of this model by comparing and analyzing the experimental data and simulation results.The results show that the model has high precision and can predict the performance of the vehicle.It also provides a new solution for the vehicle dynamic modeling.

Articulated Lifting System Modeling Based on Dynamics of Flexible Multi-Body Systems

In lifting sub-system of deep-sea mining system, spherical joint is used to connect lifting pipes to replace fixed joint. Based on Dynamics of Flexible Multi-body systems, the mechanics model of articulated lifting system is established. Under the four-grade and six-grade oceanic condition, dynamic responses of lifting system are simulated and experiment verified. The simulation results are consistent with experimental ones. The maximum moment of flexion is 322 kN-m on the first pipe under six-grade sea condition. It is seen that the articulated connection can reduce the moment of flexion. The bending deformation of pipe center is researched, and the maximum is 0. 000479 m on the first pipe. Deformation has a little effect on the motion of system. It is feasible to analyze articulated lifting system by applying the theory of flexible multi-body dynamics. The articulated lifting system is obviously better than the fixed one.

STUDY ON DYNAMICS, STABILITY AND CONTROL OF MULTI-BODY FLEXIBLE STRUCTURE SYSTEM IN FUNCTIONAL SPACE

The dynamics, stability and control problem of a kind of infinite dimensional system are studied in the functional space with the method of modern Mathematics. First, the dynamical control model of the distributed parameter system with multi-body flexible and multi-topological structure was established which has damping, gyroscopic parts and constrained damping. Secondly, the necessary and sufficient condition of controllability and observability, the stability theory and asymptotic property of the system were obtained. These results expand the theory of the field about the dynamics and control of the system with multi-body flexible structure, and have important engineering significance.

基于DEM-MBD对履带车辆在不同颗粒尺寸砂地行驶性能分析

为研究地面颗粒尺寸大小对履带车辆行驶性能的影响,利用DEM-MBD耦合软件对履带车辆行驶进行仿真,地面条件设置为砂地,并结合履带-地面力学对仿真结果进行分析。对履带车辆行驶偏移和沉陷量分析,得出砂地颗粒尺寸越大,履带行驶偏移量越大,沉陷量越少。本文可为履带车辆优化设计提供基础。

基于DEM-MBD联合仿真的车致有砟道床破碎分析

为分析车致有砟道床破碎,建立有砟轨道DEM⁃MBD联合仿真模型,分析列车荷载对道床稳定性的影响及道床内不同位置、不同形状道砟的破碎规律。结果表明:列车荷载作用后,道床横向阻力下降14.82%;枕下深度0.21m内,承轨槽正下方道砟较枕心正下方更易破碎;枕下深度0.12~0.24m内的道砟破碎率最高,为12.5%;砟肩道砟基本未破碎;片状道砟较常规状、针状道砟更易破碎;在运营的有砟轨道线路上,应减少片状道砟含量且重点关注枕下深度0.24m内的道砟破碎情况。

Coupled Vibration Analysis of Vehicle-Bridge System Based on Multi-Boby Dynamics

For establishing the refined numerical simulation model for coupled vibration between vehicle and bridge, the refined three-dimensional vehicle model is setup by multi-body system dynamics method, and finite element method of dynamic model is adopted to model the bridge. Taking Yujiang River Bridge on Nanning-Guangzhou railway line in China as study background, the?refined numerical simulation model of whole vehicle and whole bridge system for coupled vibration analysis is set up. The dynamic analysis model of the cable-stayed bridge is established by finite element method, and the natural vibration properties of the bridge are analyzed. The German ICE Electric Multiple Unit (EMU) train refined three-dimensional space vehicle model is set up by multi-system dynamics software SIMPACK, and the multiple non-linear properties are considered. The space vibration responses are calculated by co-simulation based on multi-body system dynamics and finite element method when the ICE EMU train passes the long span cable-stayed bridge at different speeds. In order to test if the bridge has the sufficient lateral or vertical rigidity and the operation stability is fine. The calculation results show: The operation safety can be guaranteed, and comfort?index is “excellent”. The bridge has sufficient rigidity, and vibration is in good condition.

DYNAMIC CHARACTERISTICS ON PRECISION NC LATHE BASED ON MULTI-BODY SYSTEM THEORY

Based on multi-body system theory and the mainshafl system of precision NC lathe as object investigated, it is treated as a coupled rigid-flexible multi-body system which is made up of some rigid and elastic bodies in an especial linking mode. And a dynamic model is established, The problems of computing vibration characteristics are resolved by using multi-body system transfer matrix method, Resutts show that the mainshaft system of NC lathe is in the stable and reliable working area all the time. The method is simple and easy, the idea is clear. In addition, the method can be easily used and popularized in the other multi-body system.

月球车与月壤交互作用的离散元-多体动力学耦合建模

目前,对于散体颗粒物质与复杂机械系统的耦合作用研究,面临着跨尺度、计算规模庞大以及非光滑表面的接触检测困难等问题。为了探究月球车与月壤交互作用,首先对颗粒-多体耦合系统动力学建模与接触算法进行研究。分别用离散元方法(discrete element method, DEM)和多体动力学(multibody dynamics, MBD)笛卡尔方法建立了散体球形颗粒和含约束多体系统的动力学模型,并基于Hertz-Mindlin模型计算颗粒与刚体的接触力,在此基础上给出顺序耦合策略,建立了离散元和多体耦合的动力学模型。针对月球车齿状车轮的非光滑表面与颗粒之间接触检测规模庞大的问题,提出了非光滑形状物体的分区域局部检测方法,降低了局部检测的规模。通过对比圆柱体冲击颗粒的试验和仿真结果,验证了离散元-多体耦合模型的准确性。在耦合动力学建模和接触算法研究的基础上,对具有齿状车轮的月球车在月壤上行驶过程进行动力学仿真,研究不同驱动参数下的系统动力学特性以及不同轮胎形状对行驶运动的影响,研究结果表明,交错形轮齿的月球车相较直齿形轮齿前进距离多14%,前进效率较高,该研究对月球车的设计具有理论指导意义。

基于MBD的教育机器人运动仿真平台研究

针对目前教育机器人缺少仿真平台的问题,建立了一个基于多体系统动力学的教育机器人三维运动仿真平台。对教育机器人仿真平台所涉及的关键技术进行研究。根据教育机器人特点和运动仿真需求,提出教育机器人动态仿真平台的框架结构。在给出教育机器人拼接件几何模型和物理属性统一表达方法的基础上,基于多刚体系统动力学理论,建立教育机器人离散动力学模型和碰撞接触响应模型,并提出了相应的仿真方法,模拟教育机器人的物理行为。对教育机器人控制器、传感器及执行器进行仿真,构建了教育机器人虚拟控制系统,实现虚拟教育机器人的控制。最后,实际应用表明,仿真平台能够较好地满足教育机器人运动仿真的需要。

Multi-body dynamics modeling and test of an articulated steering half-track tractor

With the benefits of small turning radius and high trafficability, the articulated steering half-track tractor had been widely utilized in orchard and small spaced farmland. To study the dynamic performance of the articulated steering half-track tractor and provide a model basis for studying the path tracking control, an accurate multi-body dynamic model of the tractor was required. In this study, the crucial parameters in the dynamic model construction of the tractor were investigated. Firstly, the topology model of the components of the half-track tractor was built by RecurDyn, in which the movement subs and driver functions were given. Secondly, considering the difference of dynamic characteristic of the articulated steering tractor with respect to different pavement hardnesses, the soft and hard pavement models were constructed by employing the harmonic superposition method. Finally, the simulations of the half-track tractor under straight-line and swerve had been conducted on the two types of pavements, and the simulation results were compared with the experimental and theoretical results. The results indicated that the average speed error of the dynamic model on hard pavement and farmland soft pavement were 2.7% and 2.1% compared with the real tractor tests. At the same time, the straight-line driving offset errors of the dynamic model on the two pavements were 1.6% and 3.8% for the front wheels and the rear wheels offset errors were 3.9% and 2.4%, respectively. Furthermore, the turning radius error under front wheel steering was 8.2% and the error under articulated steering was 5.3%. It is proved that the established dynamic model had high accuracy, which provides an efficient approach to analyze the dynamic features of the half-track tractor.

基于MBD/SVM车钩分离故障预测的新方法

为保障车辆安全运行,需要提高车辆实际运行中车钩防跳机构的运动可靠性来避免发生车钩分离故障。以车钩锁铁达到开锁位为评价指标,运用多体动力学(MBD)仿真技术与支持向量机(SVM)智能监督学习分类相结合的方法,对某型车钩的运动可靠性区间进行预测研究。在RecurDyn多体动力学软件环境中构建车辆实际运行时的车钩装置仿真模型,通过仿真实验模拟车辆运行时车钩内锁铁承受纵向和垂向冲击时的位移响应,反求车钩分离时的纵向、垂向以及二者耦合的临界加速度。仿真结果表明了垂向加速度是车钩分离的敏感因素。通过SVM机器学习方法求解出车钩达到分离条件的加速度界线,为车钩装置设计与运用维护提供了约束条件。研究成果为预测铁路车辆车钩装置等复杂机构的运动可靠性提供了一种新方法。

基于MBD和DEM耦合的新型CAE软件

针对播种机工作过程分析和优化设计中存在的问题,提出一种将多刚体动力学(multiple rigid body dynamics,MBD)与离散元法(discrete element method,DEM)耦合的方法,通过将自主研发的多刚体动力学计算仿真软件与离散元法分析软件进行集成,研发出一种新型CAE软件--AgriCAE(agricultural computer aid engineering),介绍了该软件的实现方法,并通过实例验证了AgriCAE软件的可行性和有效性。

Dynamic Analysis of the Seafloor Pilot Miner Based on Single-Body Vehicle Model and Discretized Track-Terrain Interaction Model

In order to achieve the complex dynamic analysis of the self-propelled seafloor pilot miner moving on the seafloor of extremely cohesive soft soil and further to make it possible to integrate the miner system with some subsystems to form the complete integrated deep ocean mining pilot system and perform dynamic analysis, a new method for the dynamic modeling and analysis of the miner is proposed and developed in this paper, resulting in a simplified 3D single-body vehicle model with three translational and three rotational degrees of freedom, while the track-terrain interaction model is built by partitioning the track-terrain interface into discrete elements with parameterized force dements built on the theory of terramechanics acting on each discrete dement. To evaluate and verify the correctness and effectiveness of this new modeling and analysis method, typical comparative studies with regard to computational efficiency and solution accuracy are carried out between the traditional modeling method of building the tracked vehicle as a multi-body model and the new modeling method. In full consideration of the particMar structure design of the pilot miner, the special characteristics of the seafioor soil and the hydrodynamic force of near-seafloor currnt, the dynamic simulation analysis of the miner is performed and discussed, which can provide useful guidance and reference for the practical miner system in design and operation. This new method can not only realize the rapid dynamic simulation analysis of the miner but also make possible the integration and rapid dynamic analysis of the complete integrated deep ocean mining pilot system in further researches.

An efficient formulation based on the Lagrangian method for contact–impact analysis of flexible multi-body system

In this paper,an efficien formulation based on the Lagrangian method is presented to investigate the contact–impact problems of f exible multi-body systems.Generally,the penalty method and the Hertz contact law are the most commonly used methods in engineering applications.However,these methods are highly dependent on various non-physical parameters,which have great effects on the simulation results.Moreover,a tremendous number of degrees of freedom in the contact–impact problems will influenc thenumericalefficien ysignificantl.Withtheconsideration of these two problems,a formulation combining the component mode synthesis method and the Lagrangian method is presented to investigate the contact–impact problems in fl xible multi-body system numerically.Meanwhile,the finit element meshing laws of the contact bodies will be studied preliminarily.A numerical example with experimental verificatio will certify the reliability of the presented formulationincontact–impactanalysis.Furthermore,aseries of numerical investigations explain how great the influenc of the finit element meshing has on the simulation results.Finally the limitations of the element size in different regions are summarized to satisfy both the accuracy and efficien y.

DYNAMIC BEHAVIOR OF THIN RECTANGULAR PLATE ATTACHED TO MOVING RIGID

A nonlinear dynamic model of a thin rectangular plate attached to a moving rigid was established by employing the general Hamilton＇s variational principle. Based on the new model, it is proved theoretically that both phenomena of dynamic stiffening and dynamic softening can occur in the plate when the rigid undergoes different large overall motions including overall translational and rotary motions. It was also proved that dynamic softening effect even can make the trivial equilibrium of the plate lose its stability through bifurcation. Assumed modes method was employed to validate the theoretical result and analyze the approximately critical bifurcation value and the postbuckling equilibria.

Dynamic Response Analysis and Vibration Control for A Fixed-Bottom Offshore Wind Turbine Subjected to Multiple External Excitations

For the offshore wind turbines installed in earthquake areas,their operation is affected by seismic loads in addition to wind and wave loads.Therefore,it is necessary to study the dynamic responses and vibration control of the wind turbines.In previous studies,the structural responses of offshore wind turbines are usually investigated in the parked case,while the blade rotation effect is usually not considered.The evaluation on the structural responses may be inaccurate under this condition,further affecting the evaluation on the vibration control performance of a control system.In view of it,this paper established a complete multi-body model of a fixed-bottom offshore wind turbine considering pile-soil interaction,and then performed simulations when the wind turbine was subjected to multiple external excitations.Continued,a single tuned mass damper(STMD)system and a multiple tuned mass dampers(MTMDs)system were applied to control structural vibrations of the wind turbine.Then,based on the construction of a simplified main structure-TMD system,TMD parameters were optimized.Finally,twelve load cases including operating and parked conditions were selected to perform simulations.Results show that the influence of the seismic excitation on blade responses is greater under the parked condition than that under the operating condition.Moreover,STMD/MTMDS exhibit better performance under the parked condition than that under the operating condition.Compared with STMD,MTMDS can better suppress the vibrations at both the fundamental and high-order modes,and exhibits significant robustness under the condition of changing soil parameters.

Dynamic Analysis on the Main Transmission Device of Wooden Ice Cream Sticks Branding Machine

In order to reduce the labor intensity,improve the production efficiency and enhance the equipment stability and the branding accuracy of the pattern,we have completed a double-row high-efficiency wooden ice cream stick branding machine structural design.The rigid-flexible coupling dynamics model is established and the movement and stress of the first-stage chain drive are calculated and analyzed.The comparison of the theoretical calculation results shows that the dynamic modeling and the structural design of the equipment are reasonable and the result of dynamic calculation also provides the basis of load data for dynamic strength calculation of structural components.

Lightweight Design of Commercial Vehicle Cab Based on Fatigue Durability

To better improve the lightweight and fatigue durability performance of the tractor cab,a multi-objective lightweight design of the cab was carried out in this study.First,the finite element model of the cab with counterweight loading was established and then confirmed by the physical testing,and use the inertial reliefmethod to obtain stress distribution under unit load.The cab-frame rigid-flexible couplingmulti-body dynamicsmodelwas built by Adams/car software.Taking the cab airbag mount displacement and acceleration signals acquired on the proving ground as the desired signals and obtaining the fatigue analysis load spectrum through Femfat-Lab virtual iteration.The fatigue simulation analysis is performed in nCode based on the Miner linear fatigue cumulative damage theory.Then,with themass and fatigue damage values as the optimization objectives,the bending-torsional stiffness and first-order bending-torsional mode as constraints,the thickness variables are screed based on the sensitivity analysis.The experimental design was carried out using the Optimal Latin hypercube method,and the multi-objective optimal design of the cab was carried out using theKriging approximationmodel fitting and particle swarmalgorithm.The weight of the optimized cab is reduced by 7.8%on the basis of meeting the fatigue durability performance.Finally,a seven-axis road simulation test rig was designed to verify its fatigue durability.The results show the optimized cab can consider both lightweight and durability.