Functional thermal fluids and their applications in battery thermal management:A comprehensive review

With the increasing requirements for fast charging and discharging,higher requirements have been put forward for the thermal management of power batteries.Therefore,there is an urgent need to develop efficient heat transfer fluids.As a new type of heat transfer fluids,functional thermal fluids mainly includ-ing nanofluids(NFs)and phase change fluids(PCFs),have the advantages of high heat carrying density,high heat transfer rate,and broad operational temperature range.However,challenges that hinder their practical applications remain.In this paper,we firstly overview the classification,thermophysical prop-erties,drawbacks,and corresponding modifications of functional thermal fluids.For NFs,the high ther-mal conductivity and high convective heat transfer performance were mainly elaborated,while the stability and viscosity issues were also analyzed.And then for PCFs,the high heat carrying density was mainly elaborated,while the problems of supercooling,stability,and viscosity were also analyzed.On this basis,the composite fluids combined NFs and PCFs technology,has been summarized.Furthermore,the thermal properties of traditional fluids,NFs,PCFs,and composite fluids are compared,which proves that functional thermal fluids are a good choice to replace traditional fluids as coolants.Then,battery thermal management system(BTMS)based on functional thermal fluids is summarized in detail,and the thermal management effects and pump consumption are compared with that of water-based BTMS.Finally,the current technical challenges that parameters optimization of functional thermal fluids and structures optimization of BTMS systematically are presented.In the future,it is necessary to pay more attention to using machine learning to predict thermophysical properties of functional thermal fluids and their applications for BTMS under actual vehicle conditions.

Genetic source,migration and accumulation of helium under deep thermal fluid activities:A case study of Ledong diapir area in Yinggehai Basin,South China Sea

Based on the geochemical parameters and analytical data,the heat conservation equation,mass balance law,Rayleigh fractionation model and other methods were used to quantify the in-situ yield and external flux of crust-derived helium,and the initial He concentration and thermal driving mechanism of mantle-derived helium,in the Ledong Diapir area,the Yinggehai Basin,in order to understand the genetic source,migration and accumulation mechanisms of helium under deep thermal fluid activities.The average content of mantle-derived He is only 0.0014%,the ^(3)He/^(4)He value is(0.002–2.190)×10^(−6),and the R/Ra value ranges from 0.01 to 1.52,indicating the contribution of mantle-derived He is 0.09%–19.84%,while the proportion of crust-derived helium can reach over 80%.Quantitative analysis indicates that the crust-derived helium is dominated by external input,followed by in-situ production,in the Ledong diapir area.The crust-derived helium exhibits an in-situ 4 He yield rate of(7.66–7.95)×10^(−13)cm^(3)/(a·g),an in-situ 4 He yield of(4.10–4.25)×10^(−4)cm^(3)/g,and an external 4 He influx of(5.84–9.06)×10^(−2)cm^(3)/g.These results may be related to atmospheric recharge into formation fluid and deep rock-water interactions.The ratio of initial mole volume of 3 He to enthalpy(W)is(0.004–0.018)×10^(−11) cm^(3)/J,and the heat contribution from the deep mantle(X_(M))accounts for 7.63%–36.18%,indicating that deep hot fluid activities drive the migration of mantle-derived 3 He.The primary helium migration depends on advection,while the secondary migration is controlled by hydrothermal degassing and gas-liquid separation.From deep to shallow layers,the CO_(2/3) He value rises from 1.34×10^(9)to 486×10^(9),indicating large amount of CO_(2)has escaped.Under the influence of deep thermal fluid,helium migration and accumulation mechanisms include:deep heat driven diffusion,advection release,vertical hydrothermal degassing,shallow lateral migration,accumulation in traps far from faults,partial pressure balance and sealing capability.

Impact of Pollutant Concentration and Particle Deposition on the Radiative Flow of Casson-Micropolar Fluid between Parallel Plates

Assessing the behaviour and concentration of waste pollutants deposited between two parallel plates is essential for effective environmental management.Determining the effectiveness of treatment methods in reducing pollution scales is made easier by analysing waste discharge concentrations.The waste discharge concentration analysis is useful for assessing how effectively wastewater treatment techniques reduce pollution levels.This study aims to explore the Casson micropolar fluid flow through two parallel plates with the influence of pollutant concentration and thermophoretic particle deposition.To explore the mass and heat transport features,thermophoretic particle deposition and thermal radiation are considered.The governing equations are transformed into ordinary differential equations with the help of suitable similarity transformations.The Runge-Kutta-Fehlberg’s fourthfifth order technique and shooting procedure are used to solve the reduced set of equations and boundary conditions.The integration of a neural network model based on the Levenberg-Marquardt algorithm serves to improve the accuracy of predictions and optimize the analysis of parameters.Graphical outcomes are displayed to analyze the characteristics of the relevant dimensionless parameters in the current problem.Results reveal that concentration upsurges as the micropolar parameter increases.The concentration reduces with an upsurge in the thermophoretic parameter.An upsurge in the external pollutant source variation and the local pollutant external source parameters enhances mass transport.The surface drag force declines for improved values of porosity and micropolar parameters.

Thermal Fluid-Solid Interaction Model and Experimental Validation for Hydrostatic Mechanical Face Seals

Hydrostatic mechanical face seals for reactor coolant pumps are very important for the safety and reliability of pressurized-water reactor power plants.More accurate models on the operating mechanism of the seals are needed to help improve their performance.The thermal fluid–solid interaction（TFSI）mechanism of the hydrostatic seal is investigated in this study.Numerical models of the flow field and seal assembly are developed.Based on the mechanism for the continuity condition of the physical quantities at the fluid–solid interface,an on-line numerical TFSI model for the hydrostatic mechanical seal is proposed using an iterative coupling method.Dynamic mesh technology is adopted to adapt to the changing boundary shape.Experiments were performed on a test rig using a full-size test seal to obtain the leakage rate as a function of the differential pressure.The effectiveness and accuracy of the TFSI model were verified by comparing the simulation results and experimental data.Using the TFSI model,the behavior of the seal is presented,including mechanical and thermal deformation,and the temperature field.The influences of the rotating speed and differential pressure of the sealing device on the temperature field,which occur widely in the actual use of the seal,are studied.This research proposes an on-line and assembly-based TFSI model for hydrostatic mechanical face seals,and the model is validated by full-sized experiments.

Effect of Thermal Buoyancy on Fluid Flow and Inclusion Motion in Tundish without Flow Control Devices——Part II :Inclusion Motion

Following up the fluid flow simulation in a 60 t tundish, the trajectories of inclusions in the 60 t tundish without flow control are simulated by considering the force balance between the drag force and the inertial buoyancy force. The Stochastic model yields more accurate inclusion motion than the non-Stochastic model due to including the effect of the turbulent fluctuation. The average residence time of inclusions decreases with increasing size. The thermal buoyancy favors inclusions removal especially the small inclusions. Using solute transport like the dye injection in water model and copper addition in the real steel tundish cannot accurately study the motion of the inclusions. In the simulation, more than 68% inclusions bigger than 10μm are removed to the top, and less than 32% enters the mold. The thermal buoyancy has little effect on the fraction of inclusions moved to the top of the inlet zone, and it mainly favors the removal of inclusions smaller than 100μm to the top surface of the outlet zone. For inclusions bigger than 100μm, the effect of thermal buoyancy on their motion can be ignored compared to the inertial buoyancy effect.

Numerical Calculation of Thermal Effect on Cavitation in Cryogenic Fluids

A key design issue related to the turbopump of the rocket engine is that cavitation occurs in cryogenic fluids when the fluid pressure is lower than the vapor pressure at a local thermodynamic state. Cavitation in cryogenic fluids generates substantial thermal effects and strong variations in fluid properties, which in turn alter the cavity characteristics. To date, fewer investigate the thermal effect on cavitation in cryogenic fluids clearly by the numerical methods due to the difficulty of the heat transfer in the phase change process. In order to study the thermal effect on cavitation in cryogenic fluid, computations are conducted around a 2D quarter caliber hydrofoil in liquid nitrogen and hydrogen respectively by implementing modified Merkle cavitation model, which accounts for the energy balance and variable thermodynamic properties of the fluid. The numerical results show that with the thermal effect, the vapour content in constant location decreases, the cavity becomes more porous and the interface becomes less distinct which shows increased spreading while getting shorter in length. In the cavity region, the temperature around the cavity depresses due to absorb the evaporation latent heat and the saturation pressure drops. When the vapour volume fraction is higher, the temperature depression and pressure depression becomes larger. It is also observed that a slight temperature rise is found above the reference fluid temperature at the cavity rear end attributed to the release of latent heat during the condensation process. When the fluid is operating close to its critical temperature, thermal effects on cavitation are more obviously in both the liquid nitrogen and hydrogen. The thermal effect on cavitation in liquid hydrogen is more distinctly compared with that in liquid nitrogen due to the density ratio, vapour pressure and other variable properties of the fluid. The investigation provides aid for the design of the cryogenic pump of the liquid rocket.

Effect of Thermal Buoyancy on Fluid Flow and Inclusion Motion in Tundish without Flow Control Devices——Part Ⅰ: Fluid Flow

The κ-ε two-equation model is used to simulate the fluid flow in the continuous casting tundish coupling with the effect of thermal buoyancy. The natural convection induced by the thermal buoyancy generates an upward flow pattern especially at the outlet zone, and has little effect on the fluid flow in the inlet zone. The maximum viscosity is 700 times larger than the laminar viscosity, which indicates the strong turbulent flow in the tundish. The maximum temperature difference in the whole tundish is 82 K. The temperature near the stopper rod and the short wall is obviously lower than that in the inlet zone. The existence of the stopper rod has a big effect on the fluid flow entering the SEN and the mold. All the characteristics of the tundish geometry should be considered to accurately simulate the fluid flow in the tundish.

Heat transfer analysis in peristaltic flow of MHD Jeffrey fluid with variable thermal conductivity

The effect of an inclined magnetic field in the peristaltic flow of a Jeffrey fluid with variable thermal conductivity is discussed. The temperature dependent thermal conductivity of fluid in an asymmetric channel is taken into account. A dimensionless nonlinear system subject to a long wavelength and a low Reynolds number is solved. The explicit expressions of the stream function, the axial velocity, the pressure gradient, and the temperature are obtained. The effects of all physical parameters on peristaltic transport and heat transfer characteristics are observed from graphical illustrations. The behaviors of θ∈ [0, π/2] and θ∈ [π/2, π] on fluid flow and heat transfer are found to be opposite. Further, the size of trapped bolus is greater for the case of the inclined magnetic field （θ≠ π/2） than that for the case of the transverse magnetic field （θ = π/2）. The heat transfer coefficient decreases when the constant thermal conductivity （Newtonian） fluid is changed to the variable thermal conductivity （Jeffrey） fluid.

Dual solutions in boundary layer flow of a moving fluid over a moving permeable surface in presence of prescribed surface temperature and thermal radiation

An analysis of the heat transfer for a boundary layer forced convective flow past a moving permeable flat surface parallel to a moving fluid is presented. Prescribed surface temperature at the boundary is considered, A thermal radiation term in the energy equation is considered. The similarity solutions for the problem are obtained and the reduced ordinary differential equations are solved numerically. To support the validity of the numerical results, a comparison is made with the available results for some particular cases of this study. Dual solutions exist when the surface and the fluid move in the opposite directions.

Three-dimensional stretched flow of Jeffrey fluid with variable thermal conductivity and thermal radiation

This article addresses the three-dimensional stretched flow of the Jeffrey fluid with thermal radiation. The thermal conductivity of the fluid varies linearly with respect to temperature. Computations are performed for the velocity and temperature fields. Graphs for the velocity and temperature are plotted to examine the behaviors with different parameters. Numerical values of the local Nusselt number are presented and discussed. The present results are compared with the existing limiting solutions, showing good agreement with each other.

MHD graphene-polydimethylsiloxane Maxwell nanofluid flow in a squeezing channel with thermal radiation effects

The magnetohydrodynamic (MHD) graphene-polydimethylsiloxane (PDMS) nanofluid flow between two squeezing parallel plates in the presence of thermal radiation effects is investigated. The energy efficiency of the system via the Bejan number is studied extensively. The governing partial differential equations are converted by using the similarity transformations into a set of coupled ordinary differential equations. The set of these converted equations is solved by using the differential transform method (DTM). The entropy generation in terms of the Bejan number, the coefficient of skin-friction, and the heat transfer rate is furthermore investigated under the effects of various physical parameters of interest. The present study shows that the Bejan number, the velocity and thermal profiles, and the rate of heat transfer decrease with a rise in the Deborah number De while the skin-friction coefficient increases. It is also observed that the entropy generation due to frictional forces is higher than that due to thermal effects. Thus, the study bears the potential application in powder technology as well as in biomedical engineering.

Thermal explosion and irreversibility of hydromagnetic reactive couple stress fluid with viscous dissipation and Navier slips

The study examines the thermal explosion branched-chain and entropy generation as a result of irreversibility of hydromagnetic reactive couple stress liquid with viscous heating and Navier slips.The reactive fluid flow is enhanced by heat dependent pre-exponential factor and axial pressure gradient in a porous wall.The flow equations for the non-Newtonian couple stress fluid model and heat transfer are solved by employing a semi-analytical collocation weighted residual method(CWRM).The efficiency and validity of the obtained results was verified with the existing results.The results reveal that at low hysteresis magnetic and viscous dissipation the irreversibility process is minimized and thermodynamic equilibrium is improved.The results from this study can assist in understanding the relationship between thermal and thermal explosions branched-chain.

Studies on Thermal Stability and Fluid Property of PVC Filled with Hydrotalcite

Hydrotalcite can act as a co-stabilizer with other main stabilizer for poly(vinyl chloride)(PVC). The thermal stability and fluid property of PVC filled with hydrotalcite surface-treated with titanate and silane were studied in this work. Organic Sn is a main stabilizer and hydrotalcite is a stabilizing assistant. The stability of the PVC resin mixed with organic Sn and hydrotalcite is better than that of the PVC resin mixed with organic Sn alone. It is shown that the PVC resin filled with hydrotalcite possesses a better static and dynamic heat stability. Moreover, hydrotalcite can improve the fluid property of PVC, which is advantageous to the processing of PVC, and the optimum content of hydrotalcite is about 1%-2%(mass fraction).

Flow of variable thermal conductivity fluid due to inclined stretching cylinder with viscous dissipation and thermal radiation

The aim of the present study is to investigate the flow of the Casson fluid by an inclined stretching cylinder. A heat transfer analysis is carried out in the presence of thermal radiation and viscous dissipation effects. The temperature dependent thermal conductivity of the Casson fluid is considered. The relevant equations are first simplified under usual boundary layer assumptions, and then transformed into ordinary differential equations by suitable transformations. The transformed ordinary differential equations are computed for the series solutions of velocity and temperature. A convergence analysis is shown explicitly. Velocity and temperature fields are discussed for different physical parameters by graphs and numerical values. It is found that the velocity decreases with the increase in the angle of inclination while increases with the increase in the mixed convection parameter. The enhancement in the thermal conductivity and radiation effects corresponds to a higher fluid temperature. It is also found that heat transfer is more pronounced in a cylinder when it is compared with a flat plate. The thermal boundary layer thickness increases with the increase in the Eckert number. The radiation and variable thermal conductivity decreases the heat transfer rate at the surface.

Significance of induced magnetic field and variable thermal conductivity on stagnation point flow of second grade fluid

In this study,the stagnation point transport of second grade fluid with linear stretching under the effects of variable thermal conductivity is considered.Induced magnetic field impact is also incorporated.The nonlinear set of particle differential equations is converted into set of ordinary differential equations through appropriate transformation.The resulting equations are then resolved by optimal homotopy analysis method.The effect of pertinent parameters of interest on skin friction coefficient,temperature,induced magnetic field,velocity and local Nusselt number is inspected by generating appropriate plots.For numerical results,the built-in bvp4 c technique in computational software MATLAB is used for the convergence and residual errors of obtained series solution.It is perceived that the induced magnetic field is intensified by increasing β.It can also be observed that skin friction coefficient enhances with increasing value of magnetic parameter depending on the stretching ratio a/c.For the validness of the obtained results,a comparison has been made and an excellent agreement of current study with existing literature is found.

Hybrid Effects of Thermal and Concentration Convection on Peristaltic Flow of Fourth Grade Nanofluids in an Inclined Tapered Channel: Applications of Double-Diffusivity

This article brings into focus the hybrid effects of thermal and concentration convection on peristaltic pumping of fourth grade nanofluids in an inclined tapered channel.First,the brief mathematical modelling of the fourth grade nanofluids is provided along with thermal and concentration convection.The Lubrication method is used to simplify the partial differential equations which are tremendously nonlinear.Further,analytical technique is applied to solve the differential equations that are strongly nonlinear in nature,and exact solutions of temperature,volume fraction of nanoparticles,and concentration are studied.Numerical and graphical findings manifest the influence of various physical flow-quantity parameters.It is observed that the nanoparticle fraction decreases because of the increasing values of Brownian motion parameter and Dufour parameter,whereas the behaviour of nanoparticle fraction is quite opposite for thermophoresis parameter.It is also noted that the temperature profile decreases with increasing Brownian motion parameter values and rises with Dufour parameter values.Moreover,the concentration profile ascends with increasing thermophoresis parameter and Soret parameter values.

Thermal instability of a viscoelastic fluid in a fluid-porous system with a plane Poiseuille flow

The thermal convection of a Jeffreys fluid subjected to a plane Poiseuille flow in a fluid-porous system composed of a fluid layer and a porous layer is studied in the paper.A linear stability analysis and a Chebyshevτ-QZ algorithm are employed to solve the thermal mixed convection.Unlike the case in a single layer,the neutral curves of the two-layer system may be bi-modal in the proper depth ratio of the two layers.We find that the longitudinal rolls(LRs)only depend on the depth ratio.With the existence of the shear flow,the effects of the depth ratio,the Reynolds number,the Prandtl number,the stress relaxation,and strain retardation times on the transverse rolls(TRs)are also studied.Additionally,the thermal instability of the viscoelastic fluid is found to be more unstable than that of the Newtonian fluid in a two-layer system.In contrast to the case for Newtonian fluids,the TRs rather than the LRs may be the preferred mode for the viscoelastic fluids in some cases.

Thermal-Fluid-Structure Coupling Analysis of Flexible Corrugated Cryogenic Hose

This work presents a numerical investigation of the thermal–fluid–structure coupling behavior of the liquid natural gas(LNG)transported in the flexible corrugated cryogenic hose.A three-dimensional model of the corrugated hose structure composed of multiple layers of different materials is established and coupled with turbulent LNG flow and heat transfer models in the commercial software ANSYS Workbench.The flow transport behavior,heat transfer across the hose layers,and structural response caused by the flow are analyzed.Parametric studies are performed to evaluate the impacts of inlet flow rate and thermal conductivity of insulation material on the temperature and structural stress of the corrugated hose.The study found that,compared with a regular operating condition,higher inlet flow velocities not only suppress the heat gain of the LNG but also lower the flow-induced structural stress.The insulation layer exhibits excellent performance in maintaining the temperature at the fluid–structure interface,showing little temperature change with respect to material thermal conductivity and ambient temperature.The simulation results may contribute to the research and design of the flexible corrugated cryogenic hoses and provide guidance for safer and more efficient field operations.

Analysis of influence of heat exchangerfouling on heat transfer performancebased on thermal fluid coupling

A study on heat transfer performance by thermal fluid coupling simulation for the fouling in a shell-tube heat exchanger used in engineering was presented. The coupling simulation was performed in a fluid and solid domains under three different fouling conditions: fouling inside the tube, fouling outside the tube, and fouling inside the shell. The flow field, temperature, and pressure distributions in the heat exchanger were solved numerically to analyze the heat transfer performance parameters, such as thermal resistance. It is found that the pressure drop of the heat exchanger and the thermal resistance of the tube wall increase by nearly 30% and 20%, respectively, when the relative fouling thickness reaches 10%. The fouling inside the tube has more impact on the heat transfer performance of the heat exchanger, and the fouling inside the shell has less impact.

Thermal and concentration analysis of Phan-Thien-Tanner fluid flow due to ciliary movement in a peripheral layer

This paper presents the analysis of two-layer cilia induced flow of Phan-Thien-Tanner(PTT) fluid with thermal and concentration effect.The Phan-Thien-Tanner fluid model has been used in the analogy of mucus present in the respiratory tract.The two-layer model approach was used due to the Peri Ciliary liquid Layer(PCL) and Airway Ciliary Layer(ACL) present on the epithelium cell in respiratory tract.The mathematical modelling of two-layer flow problem was simplified using long wavelength and small Reynold ’ s number approximation.The resulting differential equation with moving boundary gives exact solution for velocity,temperature and concentration profiles in two layers.The change in pressure has calculated by the results of velocity profile,also the pressure rise was evaluated by the numerical integration of pressure gradient along the channel wall.The impact of physical parameters on pressure rise,velocity,temperature and concentration profile was explained by the graphs.It can be seen from graphs that velocity and temperature profile are maximum in the inner layer of fluid(PCL) and concentration profile is maximum at outer layers of fluid(ACL).