Fault Diagnosis for Buckling Friction Components in Wet Multi-Disc Clutches Using IHHT

The wet multi-disc clutches are extensively used in various transmission systems,withone of the most prevalent failure modes being the buckling deformation of friction components.Animproved Hilbert-Huang transform method(IHHT)is proposed to address the limitations of tradi-tional time-domain vibration analyses,such as low accuracy and mode mixing.This paper first clas-sifies the buckling degree of the friction components.Next,wavelet packet transform(WPT)isapplied to the vibration signals of different buckling plates to partition them into distinct fre-quency bands.Then,the instantaneous features are extracted by empirical mode decomposition(EMD)and Hilbert transform(HT)to discarding extraneous intrinsic mode function(IMF)com-ponents.Comparative analyses of Hilbert spectral entropy and time-domain features confirm theenhanced precision of IHHT under specific classifiers,which is better than traditional methods.

函数展开计数在CLUTCH方法中的初步应用

反复裂变几率(IFP)方法广泛应用于求解k特征值对连续能量核数据的灵敏度系数,然而IFP方法存在内存占用大的问题,因此CLUTCH方法被提出以解决该问题。但对于大规模问题,如压水堆全堆问题,基于网格的CLUTCH(CLUTCH-Mesh)方法存在权重函数不易收敛的问题。本文采用函数展开计数(FET)方法对CLUTCH方法中的权重函数进行统计(CLUTCH-FET)以解决该问题,函数展开计数选取的基函数是勒让德多项式。本文在蒙特卡罗粒子输运计算程序NECP-MCX中实现了IFP、CLUTCH-Mesh和CLUTCH-FET 3种方法,以IFP方法的计算结果作为参考解,对CLUTCH-Mesh和CLUTCH-FET方法的精度和效率进行了验证。数值结果表明:对于小规模问题,如Godiva和Flattop问题,CLUTCH-Mesh和CLUTCH-FET方法具有与IFP方法相当的精度,且计算效率较IFP方法更高;对于大规模问题,如AP1000全堆问题,CLUTCH-Mesh方法的计算精度下降,而CLUTCH-FET方法可保持较高的精度和计算效率,CLUTCH-FET方法的品质因子较IFP方法和CLUTCH-Mesh方法分别最多提高了5.2和6.0倍。

Large-brained birds lay smaller but heavier clutches

The brain is among the most energetically costly organs in vertebrates,and thus trade-offs have been hypothesized to exert constraints on brain size evolution.The energy trade-off hypothesis(ETH) predicts that reducing the energy consumption of reproduction or other costly tissues should compensate for the cost of a large brain.Egg production in birds requires a large proportion of the total energy budget,and a clutch mass in some bird species can outweigh the body mass of the female.To date,this hypothesis has mainly been tested in mammals and ectothermic animals such as anurans and fishes.We collated data on adult brain size,body mass and eggproduction traits such as clutch size,egg mass and annual broods from published studies,and conducted a phylogenetic comparative test of the interplay between egg-production investment and brain size evolution across bird species.After controlling for phylogenetic relationships and body size,we find a negative correlation between brain size and clutch size across 1395 species,which favored ETH.However,when egg mass was integrated in models,positive associations were detected between brain size and mass of eggs(via egg mass,clutch mass and annual total egg mass).Our results suggest that brain size trades off against egg-production only via certain aspects(e.g.,clutch size).By contrast,a positive relationship between brain size and total egg reproduction(e.g.,clutch mass and annual total egg mass) implied increased total energy budget outweighing energy allocation across bird species.Our study shows that there is no general energy trade-off between brain size and eggreproduction investment,and suggests that brain size evolution follows mixed strategies across bird species.

The clutch size,incubation behavior of Reeves’s Pheasant(Syrmaticus reevesii) and their responses to ambient temperature and precipitation

Weather conditions play a pivotal role in embryo development and parental incubation costs,potentially impacting the clutch size and incubation behavior of birds.Understanding these effects is crucial for bird conservation.Reeves’ s Pheasant(Syrmaticus reevesii) is a threatened species endemic to China,which is characterized by female-only incubation.However,there is a lack of information regarding the impact of weather conditions on clutch size and incubation behavior in this species.Using satellite tracking,we tracked 27 wild female Reeves’ s Pheasants from 2020 to 2023 in Hubei Province,China.We explored their clutch size and incubation behavior,as well as their responses to ambient temperature and precipitation.Clutch size averaged 7.75 ±1.36,had an association with average ambient temperature and average daily precipitation during the egglaying period,and was potentially linked to female breeding attempts.Throughout the incubation period,females took an average of 0.73 ±0.46 recesses every 24 h,with an average recess duration of 100.80 ±73.37 min and an average nest attendance of 92.98 ±5.27%.They showed a unimodal recess pattern in which nest departures peaked primarily between 13:00 and 16:00.Furthermore,females rarely left nests when daily precipitation was high.Recess duration and nest attendance were influenced by the interaction between daily mean ambient temperature and daily precipitation,as well as day of incubation.Additionally,there was a positive correlation between clutch size and recess duration.These results contribute valuable insights into the lifehistory features of this endangered species.

Drag Torque Prediction Model for the Wet Clutches

Reduction of drag torque in disengaged wet clutch is one of important potentials for vehicle transmission improvement. The flow of the oil film in clutch clearance is investigated. A three-dimension Navier-Stokes(N-S) equation based on laminar flow is presented to model the drag torque. Pressure and speed distribution in radial and circumferential directions are deduced. The theoretical analysis reveals that oil flow acceleration in radial direction caused by centrifugal force is the key reason for the shrinking of oil film as constant feeding flow rate. The peak drag torque occurs at the beginning of oil film shrinking. A variable is introduced to describe effective oil film area and drag torque after oil film shrinking is well evaluated with the variable. Under the working condition, tests were made to obtain drag torque curves at different clutch speed and oil viscosity. The tests confirm that simulation results agree with test data. The model performs well in the prediction of drag torque and lays a theoretical foundation to reduce it.

Research on Drag Torque Prediction Model for the Wet Clutches

Considering the surface tension effect and centrifugal effect, a mathematical model based on Reynolds equation for predicting the drag torque of disengage wet clutches is presented. The model indicates that the equivalent radius is a function of clutch speed and flow rate. The drag torque achieves its peak at a critical speed. Above this speed, drag torque drops due to the shrinking of the oil film. The model also points out that viscosity and flow rate effects on drag torque. Experimental results indicate that the model is reason-able and it performs well for predicting the drag torque peak.

Running‑In Behavior of Wet Multi‑plate Clutches:Introduction of a New Test Method for Investigation and Characterization

Wet multi-plate clutches are relevant components of modern drivetrain applications,not only in terms of function but also safety and comfort.Especially at the beginning of their lifetime,distinct changes of the friction behavior may occur and make the actuation of the clutch challenging.This transcript describes the typical running-in behavior of wet multi-plate clutches and gives a general definition for running-in of clutches.Moreover,a new test method to systematically investigate the running-in behavior of clutches is introduced.This test method contains a test procedure to characterize the running-in behavior on different load levels.Furthermore,a multi-stage procedure to evaluate and characterize the running-in behavior of clutches with mathematical approaches and new characteristic values is given.The quality of the test method is demonstrated on the example of three different tribological systems from dual clutch transmissions(DCT)and automatic transmissions(AT)application using paper friction linings.

Modeling and simulation of the static characteristics of diaphragm spring clutches

The diaphragm spring clutch static characteristics to improve the starting quality for cars equipped with automated mechanical transmission （AMT） were modeled and simulated. First, axial stiffness of clutch cushion spring and characteristic curves of diaphragm spring were theoretically and experimentally studied. Then, model of transfer characteristics of the normal force was built, with special conscen on the abrasion of friction discs and the influence of temperature to diaphragm spring. Finally, the model was tested in practical starting for cars equipped with AMT, which showed that the starting quality was significantly improved. The experimental results showed that the proposed model was precise enough to be implemented conveniently.

Transient dynamic analysis and comparison on wedging processes of overrunning clutches with different contact surfaces

The effects of contact surface on dynamic wedging behavior of the roller and inner-ring of the overrunning clutch in a dual-turbine torque converter were investigated to reveal the friction self- locking mechanism and dynamic process. Planar strain clutch models including roller, inner-ring and outer-ring were built, and transient wedging process was analyzed with an explicit dynamics meth- od. The modeling of stress and strain distribution and variation of two kinds of contact surfaces show that there are three stages named slipping, wedging and binding respectively during whole wed- ging process. Meanwhile the geometric structures of contact surfaces greatly influence the peak stress and strain distribution of the wedging process of the roller and inner-ring. The load bearing performance of contact surfaces with logarithmic spiral curve is better than that with straight line. Our study provides theoretical foundation for design and further optimization of wedging contact surface of an overrunning clutch in a dual-turbine hydrodynamic torque converter.

Modeling and simulation of Cobot based on double over-running clutches

In order to analyze characteristics of Cobot cooperation with a human in a shared workspace, the model of a non-holonormic constraint joint mechanism and its control model were constructed based on double over-running clutches. The simulation analysis was carried out and it validated passive and constraint features of the joint mechanism. In terms of Cobot components, the control model of Cobot following a desired trajectory was built up. The simulation studies illustrate that the Cobot can track a desired trajectory and possess passive and constraint features ; a human supplies operation force that makes Cobot move, and a computer system con- trois its motion trajectory. So it can meet the requirements of Cobot collaboration with an operator. The Cobot model can be used in applications of material moving, parts assembly and some situations requiring man-machine cooperation and so on.

Experimental and Theoretical Analysis of the Drag Torque in Wet Clutches

Traditional mathematical models cannot predict and explain the phenomenon by which the drag torque(DT)in wet clutches rises in the high-speed zone.In order to evaluate the DT in such conditions,a two-phase air-fluid mathematical model for a DT with grooves was elaborated.The mathematical model was based on the theory of viscous fluid flow.A two-phase volume of fluid model was also used to investigate the distribution and volume fraction of air and fluid.Experiments on three friction plates with different grooves were conducted to validate the resulting mathematical model.It was found that the gap between plates decreased in the high-speed zone,thereby producing an increase of the DT in the high-speed zone.These results support the understanding of the physical phenomena relating to disengaged wet clutches,and provide a theoretical basis for the future improvement of drive systems.

Combined-Type Continuous Variable Transmission with Quadric Crank Chains and One-Way Clutches

The conventional Continuously Variable Transmission （CVT） has been classified as belt-type or toroidal CVTs. Each CVT is fundamentally composed of several components to transmit the frictional force or torque generated by the driving force. Since the conventional CVTs use friction force, their energy （force or torque） transfer efficiency might be inferior due to slippage and pressure between the transmission components. Consequently, we propose a new type of structural CVT. The CVT we proposed in this paper means a combined-type transmission with quadric crank chains and one-way clutches.

Study of the Judder Characteristics of Friction Material for an Automobile Clutch and Test Verification

The friction judder characteristics during clutch engagement have a significant influence on the NVH of a driveline.In this research,the judder characteristics of automobile clutch friction materials and experimental verification are studied.First,considering the stick-slip phenomenon in the clutch engagement process,a detailed 9-degrees-of-freedom(DOF)model including the body,each cylinder of the engine,clutch and friction lining,torsional damper,transmission and other driveline parts is established,and the calculation formula of friction torque in the clutch engagement process is determined.Second,the influence of the friction gradient characteristics on the amplification or attenuation of the automobile friction judder is analyzed,and the corresponding stability analysis and the numerical simulation of different friction gradient values are carried out with MATLAB/Simulink software.Finally,judder bench test equipment and a corresponding damping test program are developed,and the relationship between the friction coefficient gradient characteristics and the system damping is analyzed.After a large number of tests,the evaluation basis of the test is determined.The research results show that the friction lining with negative gradient characteristics of the friction coefficient will have a judder signal.When the friction gradient value is less than-0.005 s/m,the judder signal of the measured clutch cannot be completely attenuated,and the judder phenomenon occurs.When the friction gradient is greater than-0.005 s/m,the judder signal can be significantly suppressed and the system connection tends to be stable.

斜撑离合器环形弹簧径向刚度计算

斜撑离合器在机械领域及航空动力系统起着重要作用,弹簧的径向刚度是影响斜撑离合器脱开转速和楔合性能的重要指标。斜撑离合器弹簧的径向刚度尚无可靠的计算方法,因此将弹簧等效为圆环,推导出弹簧径向刚度的理论计算方法,并通过仿真和试验验证了理论计算的正确性。

汽车自动变速器换挡控制自动校准算法研究

为改善自动变速器的换挡特性,提出了一种基于模型的自动变速器离合器液压自动校准方法,实现离合器换挡参数的自动调整。该校准方法包括自动变速器仿真模型、车辆仿真分析算法和基于优化过程的自动校准算法,并在优化过程中进行迭代仿真和分析。以通电换挡为研究对象,仿真结果表明无论是通电升挡,还是通电降挡,该方法均能够有效地执行离合器液压曲线的基本映射,通过所提出的校准方法能够缩短实际车辆试验前的校准时间,提高自动变速器开发过程的效率。

基于模糊自适应PID的汽车硅油风扇离合器性能测试系统研究

以汽车硅油风扇离合器为研究对象,结合单片机和传感器技术,开发出性能测试系统.提出模糊自适应PID动态控制算法,设计控制器控制温度,利用速度传感器检测风扇转速,对测试系统进行整体设计,给出了硬件总体设计框图,设计模拟量输入输出电路,并设计对应的软件系统.实验结果表明:测试系统升降温速率最高不超过8.5℃/min,耦合区加温速率约为2.3℃/min,分离区降温速率约为6.6℃/min,系统性能稳定,符合标准.

高速斜撑超越离合器楔合动态响应研究

针对斜撑式超越离合器高速楔合容易产生故障的实际情况,对其楔合动态过程进行研究。工作过程中,斜撑式超越离合器内部楔块之间、楔块与内外环间以及各部件同保持架间存在碰撞。首先基于Hertz接触理论,求解了碰撞刚度,为明确各参数对高速斜撑超越离合器动态响应的影响程度,建立了包括楔合延迟时间、冲击力矩、最大转速差等在内的评价指标。同时,将高速斜撑超越离合器的楔合动态过程进行划分,以研究几何参数对不同响应阶段的影响。最后,开展了楔块与内环的摩擦条件、弹簧力、碰撞刚度、阻尼和负载等对高速斜撑超越离合器楔合动态响应的研究。结果表明,不同参数对所定义的评价指标的影响程度不同,极端情况下可导致楔合失败。该研究可为工程实践提供一定的理论参考和指导。

SSS盘车装置功能失效原因分析

某型号汽轮机本体采用3组挠性板支撑在底盘上,汽缸的热膨胀由挠性板的弯曲变形吸收,该汽轮机具有结构简单,安装维护方便的特点。但该汽轮机配置的SSS盘车装置经常出现棘爪损坏或无法自动啮合的情况,这对机组的正常运行和安全构成较大威胁。文章通过对SSS盘车离合器结构尺寸及汽轮机在不同状态下转子中心位置变化进行分析,得出SSS盘车功能失效的主要原因为离合器花键设计啮合径向间隙过小和汽缸及箱体变形引起汽轮机转子中心变化超出盘车装置离合器允许范围的结论。本结论对汽轮机总体方案设计具有一定参考意义。

涡轮起动机中斜撑离合器的瞬态冲击与楔合特性研究

将稳态楔合拓展至瞬态冲击是深入研究斜撑离合器正向设计的重要组成部分。本文从机械动力学理论出发,关联输入输出端载荷与响应特征,建立斜撑离合器冲击受载微分方程,揭示出离合器由瞬态楔合至稳态传动过程蕴含的动力学原理和一般规律。在此基础上,推导出斜撑离合器内外传动轴的综合应力分析模型,并提出运用接触应力、综合应力和楔角等指标整体考察离合器传动性能的校核方法。最后以某常见离合器部件为例,从理论计算和仿真分析两方面模拟了涡轮起动机环境下的短时受载工况,验证了本文原理和分析模型的有效性,因而对此类离合器的设计与校核分析具有重要意义。

解读竞赛压力下的运动表现:一个“Clutch”视角的运动能力初探

"Clutch"是一种与"Choking"典型相反的现象,主要描述运动员在比赛关键时刻的完美表现。基于"Clutch"表现,从现象学的角度,讨论压力下运动能力的发挥,并分析"Clutch"运动员的能力表现特征,旨在为优秀运动员的训练和选拔提供理论依据。研究认为,竞赛压力下的运动表现存在极性现象,"Choking"反映的是负性运动表现,而"Clutch"反映的是正性运动表现。从特征解释上讲,"Choking"表述为情景的运动表现,而"Clutch"则是特质的运动表现。"Clutch"反映了运动员在压力下展示技术的能力,一般发生在优秀运动员身上。通过"Clutch"运动表现的案例分析,结合相关研究成果,认为"Clutch"运动员是存在的,并提出了"Clutch"运动员的能力表现解释模型。该模型主要包括"专项运动能力"、"压力认知应对能力"和"运动员人格"3个方面。