Tooth arrangement design of retractable DTH hammer bit used for drilling while casing

Down-the-hole(DTH)hammer with casing while drilling(CWD)is a technology that has been proven to be able to alleviate many of the problems faced by complex formations.However,the drill bit is suffered from rapid wear,low drilling efficiency,and high energy consumption due to the unreasonable tooth arrangement and impact energy selection in drilling process,which affect the application effect of this technology.ABAQUS software was used for numerical simulation of rock breaking behavior under impact load with the single,three,and five teeth arrangement drill bit respectively,to improve the application effect and solve the aforementioned technical problems.Based on the calculated parameters of tooth arrangement,we designed a novel drill bit for hard rocks and provided a theoretical basis for the tooth arrangement of largediameter drill bits.

Reliability analysis of retractable drill bit with air reverse circulation used for drilling while casing

Casing-while-drilling(CWD)with down the hole(DTH)hammer drilling technology has been widely used in unconsolidated formations,due to its advantages in protecting the borehole wall,excellent rock cuttings capacity,and fast penetration rate in hard rock.As an important component of the CWD system,the structure of the retractable drill bit needs not only to ensure to form stronger reverse circulation,but also to be expandable or retractable as needed,otherwise the drill bit cannot be lift and put down smoothly in the casing,and may lead to drilling accidents.This paper developed a new type of reverse circulation DTH hammer drill bit used for CWD drilling technology.The retractable performance of this type of drill bit is studied using ADAMS software.The results show that it is smoothly expandable and retractable as designed under the conditions of the weight of the bit(WOB)of 0.5–2.0 t and the rotation speed of 30–60 r/min.To investigate the reverse circulation effect of the drill bit,Fluent software was used to simulate the flow characteristic inside it.The simulation results indicated that it can form strong reverse circulation,and the entrainment ratio h can reach 9.5%.

Discussion of reasonable drilling parameters in impregnated diamond bit drilling

The impregnated diamond(ID)bit drilling is one of the main rotary drilling methods in hard rock drilling and it is widely used in mineral exploration,oil and gas exploration,mining,and construction industries.In this study,the quadratic polynomial model in ID bit drilling process was proposed as a function of controllable mechanical operating parameters,such as weight on bit(WOB)and revolutions per minute(RPM).Also,artificial neural networks(ANN)model for predicting the rate of penetration(ROP)was developed using datasets acquired during the drilling operation.The relationships among mechanical operating parameters(WOB and RPM)and ROP in ID bit drilling were analyzed using estimated quadratic polynomial model and trained ANN model.The results show that ROP has an exponential relationship with WOB,whereas ROP has linear relationship with RPM.Finally,the optimal regime of mechanical drilling parameters to achieve high ROP was confirmed using proposed model in combination with rock breaking principal.

Drill bit wear monitoring and failure prediction for mining automation

This article introduces a novel approach for tricone bit wear condition monitoring and failure prediction for surface mining applications.A successful bit health monitoring system is essential to achieve fully autonomous blasthole drilling.In this research in-situ vibration signals were analyzed in timefrequency domain and signals trend during tricone bit life span were investigated and introduced to support the development of artificial intelligence(AI)models.In addition to the signal statistical features,wavelet packet energy distribution proved to be a powerful indicator for bit wear assessment.Backpropagation artificial neural network(ANN)models were designed,trained and evaluated for bit state classification.Finally,an ANN architecture and feature vector were introduced to classify the bit condition and predict the bit failure.

Research on Fe-based impregnated diamond drill bits strengthened by Nano-NbC and Nano-WC

In order to improve the matrix performance of impregnated diamond drill bit to better meet the drilling needs,the effects of the addition of nano-WC and nano-NbC particles on the matrix material together with the mechanical properties and microstructure of the diamond-matrix composite material of the Fe-based diamond drill bit were studied by using the method of uniform formula design,regression analysis and solution finding.An indoor drilling test was also carried out using the fabricated impregnated diamond drill bit.The results showed that after the addition of nano-NbC and nano-WC,the hardness and flexural strength of the matrix material got improved,as the flexural strength of the diamond composite material increased to 4.29%,the wear-resistance ratio increased to 8.75%,and the tighter the chemical bonding between the diamond and the matrix.This,indicates that the addition of nanoparticles has a positive significance in improving the performance of the diamond composite.The results of the drilling test showed that the mechanical drilling speed of the impregnated diamond drill bit after nanoparticle strengthening is 25.85%higher than that of the conventional drill bit,and the matrix wear was increased by 17.5%.It proves that nanoparticles can improve the drilling performance and efficiency of drill bit.

Theoretical and experimental study of the pulling force of jet bits in radial drilling technology

Radial drilling technology, of which the jet bit is the key device, is a research focus in the field of oil drilling and production. This paper establishes mechanical equations for jet bits and analyzes the hydroseal of backward jets in bottom holes. Meanwhile this paper establishes a mechanical equation for a high pressure hose and analyzes the axial force distribution. Laboratory experiments indicate that the flow rate, the angle between the backward nozzle axis and the jet bit axis, and the hole diameter are the major influencing factors; the generation of the pulling force is mainly due to the inlet pressure of the jet bit; the backward jets can significantly increase not only the pulling force but also the stability of jet bits. The pulling force would reach 8,376 N under experimental conditions, which can steadily pull the high-pressure hose forward.

Drilling signals analysis for tricone bit condition monitoring

This paper presents a novel approach to investigate the relations between drilling signals and bit wear condition in real world full-scale mining operations.This research addresses the increasing demand for automation in mining to increase the efficiency,safety,and ability to work in harsh environments.A crucial issue in fully autonomous unmanned drilling is to have a system to detect the bit wear condition through the drilling signals analysis in real time.In this work,based on extensive field studies,a novel qualitative method for tricone bit wear state classification is developed and introduced.The relations between drilling vibration as well as electric motor current signals and bit wear are investigated and bit failure vibration frequencies,regardless of the geological conditions,are introduced.Bit failure frequencies are experimentally investigated and analytically calculated.Finally,the effect of bit design parameters on the failure frequencies is presented for the application of bit wear condition monitoring and bit failure prediction.

Critical weight on bit of double-driven bottomhole assembly during vertical and fast drilling

It is difficult to determine the optimal weight on bit (WOB) of the double-driven bottomhole assembly (DD-BHA, with double stabilizers and a bent housing positive displacement motor (PDM)) which is employed during vertical and fast drilling. High WOB leads to well deviation out of control, and low WOB leads to low rate of penetration (ROP). So considering the rock physical properties, the anisotropy index function of polycrystalline diamond compact (PDC) bit was derived with the structure and cutting performance parameters of the bit, and the effect of natural hole deviation tendencies on the performance of DD-BHA resisting deviation was represented. The concept of elliptic deformation ratio was used to characterize the performance of DD-BHA resisting deviation. Eventually, a model calculating the critical WOB was established. By comparing the model predictions with the measured hole angle changes in the field, the results show that the model predictions are accurate with error less than 5.8%, which can meet the operational requirements in the projects. Furthermore, the model was adopted to justify and guide the operating conditions and parameters during drilling, which shows that the optimum WOB predicted by the model can not only control deviation but also improve ROP effectively. The model is independent on the formation characteristics of blocks, so it can be expanded widely to other oilfields.

Finite Element Investigation of Flow Field Below Asymmetric Drill Bits for Reverse Circulation in Drilling Tight Oil and Gas Reservoirs

Development of unconventional tight oil and gas reservoirs such as shale pays presents a huge challenge to the petroleum industry due to the naturally low permeability of shale formations and thus low productivity of oil and gas wells.Shale formations are also vulnerable to the contamination of the water in the drilling and completion fluids,which further reduces reservoir permeability.Although gas-drilling(drilling with gas)has been used to address the issue,several problems such as formation water influx,wellbore collapse,excessive gas volume requirement and hole cleaning in horizontal drilling,still hinder its application.A new technique called gas-lift drilling has recently been proposed to solve these problems,but the optimal design of drilling operation requires a thorough investigation of fluid flow field below the asymmetric drill bits for evaluating the fluid power needed to clean the bottom hole.Such an investigation is conducted in this work based on the Finite Element Method(FEM)implemented in an open source computational framework,FEniCS.Pressure and flow velocity fields were computed for three designs of drill bit face characterized by radial bit blades and one eccentric orifice of discharge.One of the designs is found superior over the other two because it generates relatively uniform flow velocities between blades and provides a balanced fluid power needed to clean all the bit teeth on each bit blade.To quantify the capability of borehole cleanup presented by three drill bit designs,the energy per unit volume is calculated in each region of drill bit and compared with the required value suggested by the literature.In addition,the developed FEM model under FEniCS framework provides engineers an accurate tool for optimizing drill bit design for efficiently gas-lift drilling unconventional tight oil and gas reservoirs.

Similarity evaluation of stratum anti-drilling ability and a new method of drill bit selection

Considering the stratum anti-drilling ability,drill bit working conditions,drill bit application effect and drill bit economic benefits,the similarity of stratum anti-drilling ability was evaluated by grey relational analysis theory to screen out candidate drill bits with reference values.A new comprehensive performance evaluation model of drill bit was established by constructing the absolute ideal solution,changing the relative distance measurement method,and introducing entropy weight to work out the closeness between the candidate drill bits and ideal drill bits and select the reasonable drill bit.Through the construction of absolute ideal solution,improvement of relative distance measurement method and introduction of entropy weight,the inherent defects of TOPSIS decision analysis method,such as non-absolute order,reverse order and unreasonable weight setting,can be overcome.Simple in calculation and easy to understand,the new bit selection method has good adaptability to drill bit selection using dynamic change drill bit database.Field application has proved that the drill bits selected by the new drill bit selection method had significant increase in average rate of penetration,low wear rate,and good compatibility with the drilled formations in actual drilling.This new method of drill bit selection can be used as a technical means to select drill bits with high efficiency,long life and good economics in oilfields.

Study on drilling mechanism and optimization of percussion-extruding DTH hammer bit

The authors tested the percussion-extruding Down-the-hole(DTH)hammer bit with five different structures and mainly analyzed the drilling mechanism between conical bit and stepped bit.In addition,aiming at "the pile effect" in combination with the advantage of stepped bit,we design a new cam spinning bit and test it outdoors.The result shows that using cam spinning bit can solve the problem of "the pile effect",which can also obtain higher drilling efficiency than using conical bit in high confining pressure strata.It is characterized by novel structure and high drilling speed as well as good guiding,and it is significant for improving efficiency in percussion-extruding drilling technique.

Investigation of active vibration drilling using acoustic emission and cutting size analysis

This paper describes an investigation of active bit vibration on the penetration mechanisms and bit-rock interaction for drilling with a diamond impregnated coring bit. A series of drill-off tests(DOTs) were conducted where the drilling rate-of-penetration(ROP) was measured at a series of step-wise increasing static bit thrusts or weight-on-bits(WOBs). Two active DOTs were conducted by applying 60 Hz axial vibration at the bit-rock interface using an electromagnetic vibrating table mounted underneath the drilling samples, and a passive DOT was conducted where the bit was allowed to vibrate naturally with lower amplitude due to the compliance of the drilling sample mountings. During drilling, an acoustic emission(AE) system was used to record the AE signals generated by the diamond cutter penetration and the cuttings were collected for grain size analysis. The instrumented drilling system recorded the dynamic motions of the bit-rock interface using a laser displacement sensor, a load cell, and an LVDT(linear variable differential transformer) recorded the dynamic WOB and the ROP, respectively. Calibration with the drilling system showed that rotary speed was approximately the same at any given WOB, facilitating comparison of the results at the same WOB. Analysis of the experimental results shows that the ROP of the bit at any given WOB increased with higher amplitude of axial bit-rock vibration, and the drill cuttings increased in size with a higher ROP. Spectral analysis of the AEs indicated that the higher ROP and larger cutting size were correlated with a higher AE energy and a lower AE frequency. This indicated that larger fractures were being created to generate larger cutting size. Overall, these results indicate that a greater magnitude of axial bit-rock vibration produces larger fractures and generates larger cuttings which, at the same rotary speed, results in a higher ROP.

A new method of combined rock drilling

Based on the technologies of traditionally mechanical drilling and water jet,we propose a new method of abrasive water jet in combination with rock drilling,and establish a combined rock drilling system for the gas pre-drainage.This study chose the common sandstone and silicon limestone as the rock sample.A series of experiments were completed in the case of dry drilling,existing technology drilling,combined drilling with high pressure water jet and combined drilling with abrasive water jet,respectively.The drilling efficiency and performance were contrasted and analyzed in detail.The results indicate that it is better to choose the method of combined drilling with the high-pressure water jet for soft rocks.The method of combined drilling with abrasive water jet is feasible for the hard rock drilling and has higher drilling efficiency and performance.In this paper,compared with the existing technology,the drilling depth has increased by about 65%,the axial force and torque have reduced by about 14%and 17%,respectively,and the drill wear reduces obviously in the same conditions.

Optimization of Drilling Parameters by Analysis of Formation Strength Properties with Utilization of Mechanical Specific Energy

By increasing the daily needs of human energy, human manipulation of natural energy sources is expanded and encouraged the human society to developing science, knowledge and technology. Mechanical specific energy required energy for drilling the unit of formation volume. This parameter can be used for functional analysis of drilling, drilling bit optimization and investigating of instability has been made during drilling operations. This parameter can be used for decreasing of drilling costs by increasing drilling speed, optimized the useful life of the drilling bit and determine the right time to replace the drilling bit, and in some cases reduced to a minimum amount. In South Pars field in Iran, many wells have been drilled;however detailed statistics processes hadn’t done for optimizing drilling parameters and their impact on mechanical specific energy. By results of these studies, we can analyze performance and drilling parameters such as weight on drilling bit, rotational speed, penetration rate, etc. In the most investigated cases, mechanical specific energy at the final period time of drilling on each wells has been increased gradually due to the speed movement reduction. Although by investigating middle formations in section of 12.25 inch, all existing wells on a platform in one of the phases of Iran’s South Pars field are being studied, which contains formations such as Hith, Surmeh, Neyriz, Dashtak and Kangan. Studies were done in two parts. In the first part, the range of optimized drilling parameters that is increasing drilling speed and reducing the required amount of energy for drilling formation. This process by investigating mechanical specific energy and its relationship with uniaxial compressive strength in five studied formation have been presented. In the second part, correlations to predict the mechanical specific energy in this area by statistical methods by SPSS software, presented and reviewed. Then, by the most appropriate relationship, the most influential drilling parameters on mechanical specific energy have been set. However, for drilling the next wells in this area drilling parameters with the most priority influences on mechanical specific energy, proposed in the optimum range, will be recommended.

Stress Analysis and Optimum Design of PDC Die for Offshore Drilling Engineering

The maximum internal tangential stress is a critical parameter for the design of the PDC （polycrystalline diamond compact） die that has been widely applied to offshore oil drilling. A new simple equation for the calculation of the stress is developed, and verified by the test data from Kingdream Corp. of China, the largest bit Company in China. An opti- mum method for the design of the PDC die is presented and demonstrated in detail, and software for the design and FEM analysis of the die is developed on the basis of the method. This software has been used in oil industry in recent years.

“Push back” technique: A simple method to remove broken drill bit from the proximal femur

Broken drill bits can be difficult to remove from the proximal femur and may necessitate additional surgical exploration or special instrumentation.We present a simple technique to remove a broken drill bit that does not require any special instrumentation and can be accomplished through the existing incision.This technique is useful for those cases where the length of the broken drill bit is greater than the diameter of the bone.

Whirl Interaction of a Drill Bit with the Bore-Hole Bottom

This paper deals with the theoretic simulation of a drill bit whirling under conditions of its contact interaction with the bore-hole bottom rock plane. The bit is considered to be an absolutely rigid ellipsoidal body with uneven surface. It is attached to the lower end of a rotating elastic drill string. In the perturbed state, the bit can roll without sliding on the bore-hole bottom, performing whirling vibrations (the model of dynamic equilibrium with pure rolling when maximum cohesive force does not exceed the ultimate Coulombic friction). To describe these motions, a nonholonomic dynamic model is proposed, constitutive partial differential equations are deduced. With their use, the whirling vibrations of oblong and oblate ellipsoidal bits are analyzed, the functions of cohesive (frictional) forces are calculated. It is shown that the system of elastic drill string and ellipsoidal bit can acquire stable or unstable whirl modes with approaching critical Eulerian values by the parameters of axial force, torque and angular velocity. The analogy of the found modes of motions with ones of the Celtic stones is established. It is shown that the ellipsoidal bits can stop their whirling vibrations and change directions of their circumferential motions in the same manner as the ellipsoidal Celtic stones do. As this takes place, the trajectories of the oblate ellipsoidal bits are characterized by more complicated paths and irregularities.

A drilling technology guided by well-seismic information integration

The predictions by drilling-related mechanical and geological models are in some degree inaccurate due to non-unique solution of seismic velocity model.To address this problem,a new drilling technology guided by well-seismic information integration is proposed which consists of seismic velocity update of drilled formations,seismic velocity prediction of the formation ahead of drilling bit,and the prediction of geological feature and drilling geological environmental factors ahead of bit.In this technology,real information(velocity,formation and depth)behind the drilling bit and local pre-stack seismic data around the wellbore being drilled are used to correct the primitive seismic velocity field for a re-migration of seismic data and to update geological features and drilling geological environmental factors ahead of the drilling bit.Field application shows that this technology can describe and predict the geological features,drilling geological environmental factors and complex drilling problems ahead of the bit timely and improve the prediction efficiency and accuracy greatly.These new updated results are able to provide scientific basis for optimizing drilling decisions.

Research on drilling parameters of engine-powered auger ice drill

Drilling operations in polar regions and mountainous areas are complicated by nature of the extreme environment. Yet conventional rotary drilling technologies can be used to drill ice for scientific samples and other research. Due to such reasons as power consumption and weight complications,it is hard to apply a conventional rotary drilling rig for glacial exploration. Use of small,relatively lightweight,portable engine-powered drilling systems in which the drill lifting from the borehole is carried by the winch. It is reasonable enough for near-surface shallow ice-drilling down to 50 m. Such systems can be used for near-surface ablation-stakes installation,also temperature measurements at the bottom of active strata layer,revealing of anthropogenic pollution,etc. The specified used in this research is an auger ice drill powered by a gasoline engine. At this stage,it is crucial to choose effective drilling parameters such as weight on bit( WOB) and drill bit rotation rate. Sensors equipped on the rig have measured the main parameters of the drilling process,such as drill speed,WOB,drill rotation speed,torque and temperature. This paper addresses research on drilling parameters of engine powered auger ice drill and supplies some recommendations for optimization of any ice-core drilling process.