Quantum metrology provides a fundamental limit on the precision of multi-parameter estimation,called the Heisenberg limit,which has been achieved in noiseless quantum systems.However,for systems subject to noises,it i...Quantum metrology provides a fundamental limit on the precision of multi-parameter estimation,called the Heisenberg limit,which has been achieved in noiseless quantum systems.However,for systems subject to noises,it is hard to achieve this limit since noises are inclined to destroy quantum coherence and entanglement.In this paper,a combined control scheme with feedback and quantum error correction(QEC)is proposed to achieve the Heisenberg limit in the presence of spontaneous emission,where the feedback control is used to protect a stabilizer code space containing an optimal probe state and an additional control is applied to eliminate the measurement incompatibility among three parameters.Although an ancilla system is necessary for the preparation of the optimal probe state,our scheme does not require the ancilla system to be noiseless.In addition,the control scheme in this paper has a low-dimensional code space.For the three components of a magnetic field,it can achieve the highest estimation precision with only a 2-dimensional code space,while at least a4-dimensional code space is required in the common optimal error correction protocols.展开更多
As a key component of injection molding,multi-cavity hot runner(MCHR)system faces the crucial problem of polymer melt filling imbalance among the cavities.The thermal imbalance in the system has been considered as the...As a key component of injection molding,multi-cavity hot runner(MCHR)system faces the crucial problem of polymer melt filling imbalance among the cavities.The thermal imbalance in the system has been considered as the leading cause.Hence,the solution may rest with the synchronization of those heating processes in MCHR system.This paper proposes a’Master-Slave’generalized predictive synchronization control(MS-GPSC)method with’Mr.Slowest’strategy for preheating stage of MCHR system.The core of the proposed method is choosing the heating process with slowest dynamics as the’Master’to track the setpoint,while the other heating processes are treated as‘Slaves’tracking the output of’Master’.This proposed method is shown to have the good ability of temperature synchronization.The corresponding analysis is conducted on parameters tuning and stability,simulations and experiments show the strategy is effective.展开更多
Quantum multi-parameter estimation has recently attracted increased attention due to its wide applications, with a primary goal of designing high-precision measurement schemes for unknown parameters. While existing re...Quantum multi-parameter estimation has recently attracted increased attention due to its wide applications, with a primary goal of designing high-precision measurement schemes for unknown parameters. While existing research has predominantly concentrated on time-independent Hamiltonians, little has been known about quantum multi-parameter estimation for time-dependent Hamiltonians due to the complexity of quantum dynamics. This work bridges the gap by investigating the precision limit of multi-parameter quantum estimation for a qubit in an oscillating magnetic field model with multiple unknown frequencies. As the well-known quantum Cramer–Rao bound is generally unattainable due to the potential incompatibility between the optimal measurements for different parameters, we use the most informative bound instead which is always attainable and equivalent to the Holevo bound in the asymptotic limit. Moreover, we apply additional Hamiltonian to the system to engineer the dynamics of the qubit. By utilizing the quasi-Newton method, we explore the optimal schemes to attain the highest precision for the unknown frequencies of the magnetic field, including the simultaneous optimization of initial state preparation, the control Hamiltonian and the final measurement. The results indicate that the optimization can yield much higher precisions for the field frequencies than those without the optimizations. Finally,we study the robustness of the optimal control scheme with respect to the fluctuation of the interested frequencies, and the optimized scheme exhibits superior robustness to the scenario without any optimization.展开更多
This survey paper provides a review and perspective on intermediate and advanced reinforcement learning(RL)techniques in process industries. It offers a holistic approach by covering all levels of the process control ...This survey paper provides a review and perspective on intermediate and advanced reinforcement learning(RL)techniques in process industries. It offers a holistic approach by covering all levels of the process control hierarchy. The survey paper presents a comprehensive overview of RL algorithms,including fundamental concepts like Markov decision processes and different approaches to RL, such as value-based, policy-based, and actor-critic methods, while also discussing the relationship between classical control and RL. It further reviews the wide-ranging applications of RL in process industries, such as soft sensors, low-level control, high-level control, distributed process control, fault detection and fault tolerant control, optimization,planning, scheduling, and supply chain. The survey paper discusses the limitations and advantages, trends and new applications, and opportunities and future prospects for RL in process industries. Moreover, it highlights the need for a holistic approach in complex systems due to the growing importance of digitalization in the process industries.展开更多
In this paper, we introduce the definition of a multi-parameter fractional Lévy process and its local time, and show its decomposition. Using the decomposition, we prove existence and joint continuity of its loca...In this paper, we introduce the definition of a multi-parameter fractional Lévy process and its local time, and show its decomposition. Using the decomposition, we prove existence and joint continuity of its local time.展开更多
Motivated by recent advances made in the study of dividend control and risk management problems involving the U.S.bankruptcy code,in this paper we follow[44]to revisit the De Finetti dividend control problem under the...Motivated by recent advances made in the study of dividend control and risk management problems involving the U.S.bankruptcy code,in this paper we follow[44]to revisit the De Finetti dividend control problem under the reorganization process and the regulator's intervention documented in U.S.Chapter 11 bankruptcy.We do this by further accommodating the fixed transaction costs on dividends to imitate the real-world procedure of dividend payments.Incorporating the fixed transaction costs transforms the targeting optimal dividend problem into an impulse control problem rather than a singular control problem,and hence computations and proofs that are distinct from[44]are needed.To account for the financial stress that is due to the more subtle concept of Chapter 11 bankruptcy,the surplus process after dividends is driven by a piece-wise spectrally negative Lévy process with endogenous regime switching.Some explicit expressions of the expected net present values under a double barrier dividend strategy,new to the literature,are established in terms of scale functions.With the help of these expressions,we are able to characterize the optimal strategy among the set of admissible double barrier dividend strategies.When the tail of the Lévy measure is log-convex,this optimal double barrier dividend strategy is then verified as the optimal dividend strategy,solving our optimal impulse control problem.展开更多
This paper employs a multi-parameter multi-step chaos control method, which is built up on the OGY method, to stabilize desirable UPOs of a gear system with elastomeric web as a high-dimensional and non-hyperbolic cha...This paper employs a multi-parameter multi-step chaos control method, which is built up on the OGY method, to stabilize desirable UPOs of a gear system with elastomeric web as a high-dimensional and non-hyperbolic chaotic system, and the analyses are carried out. Three types of relations between components of a certain control parameter combination are defined in a certain control process. Special emphasis is put on the comparison of control efficiencies of the multi-parameter multi-step method and single-parameter multi-step method. The numerical experiments show the ability to switch between different orbits and the method can be a good chaos control alternative since it provides a more effective UPOs stabilization of high-dimensional and non-hyperbolic chaotic systems than the single-parameter chaos control, and according to the relation between components of each parameter combination, the best combination for chaos control in a certain UPO stabilization process are obtained.展开更多
This study proposed a new real-time manufacturing process monitoring method to monitor and detect process shifts in manufacturing operations.Since real-time production process monitoring is critical in today’s smart ...This study proposed a new real-time manufacturing process monitoring method to monitor and detect process shifts in manufacturing operations.Since real-time production process monitoring is critical in today’s smart manufacturing.The more robust the monitoring model,the more reliable a process is to be under control.In the past,many researchers have developed real-time monitoring methods to detect process shifts early.However,thesemethods have limitations in detecting process shifts as quickly as possible and handling various data volumes and varieties.In this paper,a robust monitoring model combining Gated Recurrent Unit(GRU)and Random Forest(RF)with Real-Time Contrast(RTC)called GRU-RF-RTC was proposed to detect process shifts rapidly.The effectiveness of the proposed GRU-RF-RTC model is first evaluated using multivariate normal and nonnormal distribution datasets.Then,to prove the applicability of the proposed model in a realmanufacturing setting,the model was evaluated using real-world normal and non-normal problems.The results demonstrate that the proposed GRU-RF-RTC outperforms other methods in detecting process shifts quickly with the lowest average out-of-control run length(ARL1)in all synthesis and real-world problems under normal and non-normal cases.The experiment results on real-world problems highlight the significance of the proposed GRU-RF-RTC model in modern manufacturing process monitoring applications.The result reveals that the proposed method improves the shift detection capability by 42.14%in normal and 43.64%in gamma distribution problems.展开更多
In this research,a methodology named whole-process pollution control(WPPC)is demonstrated that improves the effectiveness of process optimization.This methodology considers waste/emission treatment as a step of the wh...In this research,a methodology named whole-process pollution control(WPPC)is demonstrated that improves the effectiveness of process optimization.This methodology considers waste/emission treatment as a step of the whole production process with respect to the minimization of cost and environmental impact for the whole process.The following procedures are introduced in a WPPC process optimization:①a material and energy flow investigation and optimization based on a systematic understanding of the distribution and physiochemical properties of potential pollutants;②a process optimization to increase the utilization efficiency of different elements and minimize pollutant emissions;and③an evaluation to reveal the effectiveness of the optimization strategies.The production of ammonium paratungstate was chosen for the case study.Two factors of the different optimization schemes-namely the cost-effectiveness factor and the environmental impact indicator-were evaluated and compared.This research demonstrates that by considering the nature of potential pollutants,technological innovations,economic viability,environmental impacts,and regulation requirements,WPPC can efficiently optimize a metal production process.展开更多
A hybrid neural network model,in which RH process(theoretical)model is combined organically with neural network(NN)and case-base reasoning(CBR),was established.The CBR method was used to select the operation mode and ...A hybrid neural network model,in which RH process(theoretical)model is combined organically with neural network(NN)and case-base reasoning(CBR),was established.The CBR method was used to select the operation mode and the RH operational guide parameters for different steel grades according to the initial conditions of molten steel,and a three-layer BP neural network was adopted to deal with nonlinear factors for improving and compensating the limitations of technological model for RH process control and end-point prediction.It was verified that the hybrid neural network is effective for improving the precision and calculation efficiency of the model.展开更多
Model Predictive Control (MPC) has recently found wide acceptance in the process industry, but existing design and implementation methods are restricted to linear process models. A chemical process, however, involves ...Model Predictive Control (MPC) has recently found wide acceptance in the process industry, but existing design and implementation methods are restricted to linear process models. A chemical process, however, involves severe nonlinearity which cannot be ignored in practice. This paper aims to solve this nonlinear control problem by extending MPC to accommodate nonlinear models. It develops an analytical framework for nonlinear model predictive control (NMPC). It also offers a third-order Volterra series based nonparametric nonlinear modelling technique for NMPC design, which relieves practising engineers from the need for deriving a physical-principles based model first. An on-line realisation technique for implementing NMPC is then developed and applied to a Mitsubishi Chemicals polymerisation reaction process. Results show that this nonlinear MPC technique is feasible and very effective. It considerably outperforms linear and low-order Volterra model based methods. The advantages of the developed approach lie not only in control performance superior to existing NMPC methods, but also in eliminating the need for converting an analytical model and then convert it to a Volterra model obtainable only up to the second order. Keywords Model predictive control - Volterra series - process control - nonlinear control Yun Li is a senior lecturer at University of Glasgow, UK, where has taught and researched in evolutionary computation and control engineering since 1991. He worked in the UK National Engineering Laboratory and Industrial Systems and Control Ltd, Glasgow in 1989 and 1990. In 1998, he established the IEEE CACSD Evolutionary Computation Working Group and the European Network of Excellence in Evolutionary Computing (EvoNet) Workgroup on Systems, Control, and Drives. In summer 2002, he served as a visiting professor to Kumamoto University, Japan. He is also a visiting professor at University of Electronic Science and Technology of China. His research interests are in parallel processing, design automation and discovery of engineering systems using evolutionary learning and intelligent search techniques. Applications include control, system modelling and prediction, circuit design, microwave engineering, and operations management. He has advised 12 Ph.D.s in evolutionary computation and has 140 publications.Hiroshi Kashiwagi received B.E, M.E. and Ph.D. degrees in measurement and control engineering from the University of Tokyo, Japan, in 1962, 1964 and 1967 respectively. In 1967 he became an Associate Professor and in 1976 a Professor at Kumamoto University. From 1973 to 1974, he served as a visiting Associate Professor at Purdue University, Indiana, USA. From 1990 to 1994, he was the Director at Computer Center of Kumamoto University. He has also served as a member of Board of Trustees of Society of Instrument and Control Engineers (SICE), Japan, Chairman of Kyushu Branch of SICE and General Chair of many international conferences held in Japan, Korea, Chin and India. In 1994, he was awarded SICE Fellow for his contributions to the field of measurement and control engineering through his various academic activities. He also received the Gold Medal Prize at ICAUTO’95 held in India. In 1997, he received the “Best Book Award” from SICE for his new book entitled “M-sequence and its application” written in Japanese and published in 1996 by Shoukoudou Publishing Co. in Japan. In 1999, he received the “Best Paper Award” from SICE for his paper “M-transform and its application to system identification”. His research interests include signal processing and applications, especially pseudorandom sequence and its applications to measurement and control engineering.展开更多
Control of sludge age and mixed liquid suspended solids concentration in the activated sludge process is critical for ensuring effective wastewater treatment. A nonlinear dynamic model for a step-feed activated sludge...Control of sludge age and mixed liquid suspended solids concentration in the activated sludge process is critical for ensuring effective wastewater treatment. A nonlinear dynamic model for a step-feed activated sludge process was developed in this study. The system is based on the control of the sludge age and mixed liquor suspended solids in the aerator of last stage by adjusting the sludge recycle and wastage flow rates respectively. The simulation results showed that the sludge age remained nearly constant at a value of 16 d in the variation of the influent characteristics. The mixed liquor suspended solids in the aerator of last stage were also maintained to a desired value of 2500 g/m3 by adjusting wastage flow rates.展开更多
To develop technically feasible and economically favorable dynamic process control(DPC)strategies for an alternating activated sludge(AAS)system,a bench-scale continuous-flow alternating aerobic and anoxic reactor,per...To develop technically feasible and economically favorable dynamic process control(DPC)strategies for an alternating activated sludge(AAS)system,a bench-scale continuous-flow alternating aerobic and anoxic reactor,performing short-cut nitrogen removal from real domestic wastewater was operated under different control strategies for more than five months.A fixed-time control(FTC) study showed that bending-points on pH and oxidation-reduction potential(ORP)profiles accurately coincided with the major biologic...展开更多
Integrator processes with long delay are difficult to control. Nonlinear characteristics of actuators make the control problem more challenging. A technique is proposed in this paper for global satisfactory control (...Integrator processes with long delay are difficult to control. Nonlinear characteristics of actuators make the control problem more challenging. A technique is proposed in this paper for global satisfactory control (GSC) of such processes with relay-type nonlinearity. An oscillatory control signal is injected into the nonlinear process; the amplitude and frequency of the oscillatory signal are designed to linearise the nonlinear process in the sense of harmonic analysis; and a state feedback controller is configured to implement GSC over the linearised process. An illustrative example is given to demonstrate the effectiveness of展开更多
In the procedure of the steady-state hierarchical optimization with feedback for large-scale industrial processes, a sequence of set-point changes with different magnitudes is carried out on the optimization layer. To...In the procedure of the steady-state hierarchical optimization with feedback for large-scale industrial processes, a sequence of set-point changes with different magnitudes is carried out on the optimization layer. To improve the dynamic performance of transient response driven by the set-point changes, a filter-based iterative learning control strategy is proposed. In the proposed updating law, a local-symmetric-integral operator is adopted for eliminating the measurement noise of output information,a set of desired trajectories are specified according to the set-point changes sequence, the current control input is iteratively achieved by utilizing smoothed output error to modify its control input at previous iteration, to which the amplified coefficients related to the different magnitudes of set-point changes are introduced. The convergence of the algorithm is conducted by incorporating frequency-domain technique into time-domain analysis. Numerical simulation demonstrates the effectiveness of the proposed strategy,展开更多
Effect of controlled rolling and cooling process on the mechanical properties of low carbon cold forging steel was investigated for different processing parameters of a laboratory hot rolling mill. The results show th...Effect of controlled rolling and cooling process on the mechanical properties of low carbon cold forging steel was investigated for different processing parameters of a laboratory hot rolling mill. The results show that the specimens with fast cooling after hot rolling exhibit very good mechanical properties, and the improvement of the mechanical properties can be attributed mainly to the ferrite-grain refinement. The mechanical properties increase with decreasing final cooling temperature within the range from 670 ℃ to 570 ℃ due to the finer interlamellar spacing of pearlite colony. The specimen with fast cooling after low temperature rolling shows the highest values of the mechanical properties. The effect of the ferrite grain size on the mechanical properties was greater than that of pearlite morphology in the present study. The mechanical properties of specimens by controlled rolling and cooling process without thermal treatment were greatly superior to that of the same specimens by the conventional rolling, and their tensile strength reached 490 MPa grade even in the case of low temperature rolling without controlled rolling. It might be expected to realize the substitution medium-carbon by low-carbon for 490 MPa grade cold forging steel with controlled rolling and cooling process.展开更多
The solution purification process is an essential step in zinc hydrometallurgy. The performance of solution purification directly affects the normal functioning and economical benefits of zinc hydrometallurgy. This pa...The solution purification process is an essential step in zinc hydrometallurgy. The performance of solution purification directly affects the normal functioning and economical benefits of zinc hydrometallurgy. This paper summarizes the authors' recent work on the modeling, optimization, and control of solution purification process. The online measurable property of the oxidation reduction potential(ORP) and the multiple reactors, multiple running statuses characteristic of the solution purification process are extensively utilized in this research. The absence of reliable online equipment for detecting the impurity ion concentration is circumvented by introducing the oxidationreduction potential into the kinetic model. A steady-state multiple reactors gradient optimization, unsteady-state operationalpattern adjustment strategy, and a process evaluation strategy based on the oxidation-reduction potential are proposed. The effectiveness of the proposed research is demonstrated by its industrial experiment.展开更多
基金Project supported by the National Natural Science Foundation of China(Grant No.61873251)。
文摘Quantum metrology provides a fundamental limit on the precision of multi-parameter estimation,called the Heisenberg limit,which has been achieved in noiseless quantum systems.However,for systems subject to noises,it is hard to achieve this limit since noises are inclined to destroy quantum coherence and entanglement.In this paper,a combined control scheme with feedback and quantum error correction(QEC)is proposed to achieve the Heisenberg limit in the presence of spontaneous emission,where the feedback control is used to protect a stabilizer code space containing an optimal probe state and an additional control is applied to eliminate the measurement incompatibility among three parameters.Although an ancilla system is necessary for the preparation of the optimal probe state,our scheme does not require the ancilla system to be noiseless.In addition,the control scheme in this paper has a low-dimensional code space.For the three components of a magnetic field,it can achieve the highest estimation precision with only a 2-dimensional code space,while at least a4-dimensional code space is required in the common optimal error correction protocols.
基金supported in part by National Natural Science Foundation of China(62203127)Basic and Applied Basic Research Project of Guangzhou City(2023A04J1712)+1 种基金The Foshan-HKUST Projects Program(FSUST19-FYTRI01)GDAS’Project of Science and Technology Development(2020GDASYL-20200202001).
文摘As a key component of injection molding,multi-cavity hot runner(MCHR)system faces the crucial problem of polymer melt filling imbalance among the cavities.The thermal imbalance in the system has been considered as the leading cause.Hence,the solution may rest with the synchronization of those heating processes in MCHR system.This paper proposes a’Master-Slave’generalized predictive synchronization control(MS-GPSC)method with’Mr.Slowest’strategy for preheating stage of MCHR system.The core of the proposed method is choosing the heating process with slowest dynamics as the’Master’to track the setpoint,while the other heating processes are treated as‘Slaves’tracking the output of’Master’.This proposed method is shown to have the good ability of temperature synchronization.The corresponding analysis is conducted on parameters tuning and stability,simulations and experiments show the strategy is effective.
基金Project supported by the National Natural Science Foundation of China (Grant No. 12075323)。
文摘Quantum multi-parameter estimation has recently attracted increased attention due to its wide applications, with a primary goal of designing high-precision measurement schemes for unknown parameters. While existing research has predominantly concentrated on time-independent Hamiltonians, little has been known about quantum multi-parameter estimation for time-dependent Hamiltonians due to the complexity of quantum dynamics. This work bridges the gap by investigating the precision limit of multi-parameter quantum estimation for a qubit in an oscillating magnetic field model with multiple unknown frequencies. As the well-known quantum Cramer–Rao bound is generally unattainable due to the potential incompatibility between the optimal measurements for different parameters, we use the most informative bound instead which is always attainable and equivalent to the Holevo bound in the asymptotic limit. Moreover, we apply additional Hamiltonian to the system to engineer the dynamics of the qubit. By utilizing the quasi-Newton method, we explore the optimal schemes to attain the highest precision for the unknown frequencies of the magnetic field, including the simultaneous optimization of initial state preparation, the control Hamiltonian and the final measurement. The results indicate that the optimization can yield much higher precisions for the field frequencies than those without the optimizations. Finally,we study the robustness of the optimal control scheme with respect to the fluctuation of the interested frequencies, and the optimized scheme exhibits superior robustness to the scenario without any optimization.
基金supported in part by the Natural Sciences Engineering Research Council of Canada (NSERC)。
文摘This survey paper provides a review and perspective on intermediate and advanced reinforcement learning(RL)techniques in process industries. It offers a holistic approach by covering all levels of the process control hierarchy. The survey paper presents a comprehensive overview of RL algorithms,including fundamental concepts like Markov decision processes and different approaches to RL, such as value-based, policy-based, and actor-critic methods, while also discussing the relationship between classical control and RL. It further reviews the wide-ranging applications of RL in process industries, such as soft sensors, low-level control, high-level control, distributed process control, fault detection and fault tolerant control, optimization,planning, scheduling, and supply chain. The survey paper discusses the limitations and advantages, trends and new applications, and opportunities and future prospects for RL in process industries. Moreover, it highlights the need for a holistic approach in complex systems due to the growing importance of digitalization in the process industries.
基金supported by the National Natural Science Foundation of China (No. 10871177)the Ph. D.Programs Foundation of Ministry of Education of China (No. 20060335032)the Natural Science Foundation of Zhejiang Province of China (No. Y7080044)
文摘In this paper, we introduce the definition of a multi-parameter fractional Lévy process and its local time, and show its decomposition. Using the decomposition, we prove existence and joint continuity of its local time.
基金the financial support from the National Natural Science Foundation of China(12171405 and 11661074)the Program for New Century Excellent Talents in Fujian Province University+2 种基金the financial support from the Characteristic&Preponderant Discipline of Key Construction Universities in Zhejiang Province(Zhejiang Gongshang University-Statistics)Collaborative Innovation Center of Statistical Data Engineering Technology&ApplicationDigital+Discipline Construction Project(SZJ2022B004)。
文摘Motivated by recent advances made in the study of dividend control and risk management problems involving the U.S.bankruptcy code,in this paper we follow[44]to revisit the De Finetti dividend control problem under the reorganization process and the regulator's intervention documented in U.S.Chapter 11 bankruptcy.We do this by further accommodating the fixed transaction costs on dividends to imitate the real-world procedure of dividend payments.Incorporating the fixed transaction costs transforms the targeting optimal dividend problem into an impulse control problem rather than a singular control problem,and hence computations and proofs that are distinct from[44]are needed.To account for the financial stress that is due to the more subtle concept of Chapter 11 bankruptcy,the surplus process after dividends is driven by a piece-wise spectrally negative Lévy process with endogenous regime switching.Some explicit expressions of the expected net present values under a double barrier dividend strategy,new to the literature,are established in terms of scale functions.With the help of these expressions,we are able to characterize the optimal strategy among the set of admissible double barrier dividend strategies.When the tail of the Lévy measure is log-convex,this optimal double barrier dividend strategy is then verified as the optimal dividend strategy,solving our optimal impulse control problem.
基金Sponsored by the National High Technology Research and Development Program of China(Grant No.2009AA04Z404)
文摘This paper employs a multi-parameter multi-step chaos control method, which is built up on the OGY method, to stabilize desirable UPOs of a gear system with elastomeric web as a high-dimensional and non-hyperbolic chaotic system, and the analyses are carried out. Three types of relations between components of a certain control parameter combination are defined in a certain control process. Special emphasis is put on the comparison of control efficiencies of the multi-parameter multi-step method and single-parameter multi-step method. The numerical experiments show the ability to switch between different orbits and the method can be a good chaos control alternative since it provides a more effective UPOs stabilization of high-dimensional and non-hyperbolic chaotic systems than the single-parameter chaos control, and according to the relation between components of each parameter combination, the best combination for chaos control in a certain UPO stabilization process are obtained.
基金support from the National Science and Technology Council of Taiwan(Contract Nos.111-2221 E-011081 and 111-2622-E-011019)the support from Intelligent Manufacturing Innovation Center(IMIC),National Taiwan University of Science and Technology(NTUST),Taipei,Taiwan,which is a Featured Areas Research Center in Higher Education Sprout Project of Ministry of Education(MOE),Taiwan(since 2023)was appreciatedWe also thank Wang Jhan Yang Charitable Trust Fund(Contract No.WJY 2020-HR-01)for its financial support.
文摘This study proposed a new real-time manufacturing process monitoring method to monitor and detect process shifts in manufacturing operations.Since real-time production process monitoring is critical in today’s smart manufacturing.The more robust the monitoring model,the more reliable a process is to be under control.In the past,many researchers have developed real-time monitoring methods to detect process shifts early.However,thesemethods have limitations in detecting process shifts as quickly as possible and handling various data volumes and varieties.In this paper,a robust monitoring model combining Gated Recurrent Unit(GRU)and Random Forest(RF)with Real-Time Contrast(RTC)called GRU-RF-RTC was proposed to detect process shifts rapidly.The effectiveness of the proposed GRU-RF-RTC model is first evaluated using multivariate normal and nonnormal distribution datasets.Then,to prove the applicability of the proposed model in a realmanufacturing setting,the model was evaluated using real-world normal and non-normal problems.The results demonstrate that the proposed GRU-RF-RTC outperforms other methods in detecting process shifts quickly with the lowest average out-of-control run length(ARL1)in all synthesis and real-world problems under normal and non-normal cases.The experiment results on real-world problems highlight the significance of the proposed GRU-RF-RTC model in modern manufacturing process monitoring applications.The result reveals that the proposed method improves the shift detection capability by 42.14%in normal and 43.64%in gamma distribution problems.
基金The authors acknowledge financial support for this research from the National Key Research and Development Program of China(2017YFB0403300 and 2017YFB043305)the National Natural Science Foundation of China(51425405 and 51874269),the National Science-Technology Support Plan Projects(2015BAB02B05)the Youth Innovation Promotion Association of Chinese Academy of Sciences(2014037).Zhi Sun acknowledges financial support from the National Youth Thousand Talents Program.The authors acknowledge constructive suggestions from Prof.Jianxin Yang.
文摘In this research,a methodology named whole-process pollution control(WPPC)is demonstrated that improves the effectiveness of process optimization.This methodology considers waste/emission treatment as a step of the whole production process with respect to the minimization of cost and environmental impact for the whole process.The following procedures are introduced in a WPPC process optimization:①a material and energy flow investigation and optimization based on a systematic understanding of the distribution and physiochemical properties of potential pollutants;②a process optimization to increase the utilization efficiency of different elements and minimize pollutant emissions;and③an evaluation to reveal the effectiveness of the optimization strategies.The production of ammonium paratungstate was chosen for the case study.Two factors of the different optimization schemes-namely the cost-effectiveness factor and the environmental impact indicator-were evaluated and compared.This research demonstrates that by considering the nature of potential pollutants,technological innovations,economic viability,environmental impacts,and regulation requirements,WPPC can efficiently optimize a metal production process.
基金Item Sponsored by National Natural Science Foundation of China(50074026)
文摘A hybrid neural network model,in which RH process(theoretical)model is combined organically with neural network(NN)and case-base reasoning(CBR),was established.The CBR method was used to select the operation mode and the RH operational guide parameters for different steel grades according to the initial conditions of molten steel,and a three-layer BP neural network was adopted to deal with nonlinear factors for improving and compensating the limitations of technological model for RH process control and end-point prediction.It was verified that the hybrid neural network is effective for improving the precision and calculation efficiency of the model.
文摘Model Predictive Control (MPC) has recently found wide acceptance in the process industry, but existing design and implementation methods are restricted to linear process models. A chemical process, however, involves severe nonlinearity which cannot be ignored in practice. This paper aims to solve this nonlinear control problem by extending MPC to accommodate nonlinear models. It develops an analytical framework for nonlinear model predictive control (NMPC). It also offers a third-order Volterra series based nonparametric nonlinear modelling technique for NMPC design, which relieves practising engineers from the need for deriving a physical-principles based model first. An on-line realisation technique for implementing NMPC is then developed and applied to a Mitsubishi Chemicals polymerisation reaction process. Results show that this nonlinear MPC technique is feasible and very effective. It considerably outperforms linear and low-order Volterra model based methods. The advantages of the developed approach lie not only in control performance superior to existing NMPC methods, but also in eliminating the need for converting an analytical model and then convert it to a Volterra model obtainable only up to the second order. Keywords Model predictive control - Volterra series - process control - nonlinear control Yun Li is a senior lecturer at University of Glasgow, UK, where has taught and researched in evolutionary computation and control engineering since 1991. He worked in the UK National Engineering Laboratory and Industrial Systems and Control Ltd, Glasgow in 1989 and 1990. In 1998, he established the IEEE CACSD Evolutionary Computation Working Group and the European Network of Excellence in Evolutionary Computing (EvoNet) Workgroup on Systems, Control, and Drives. In summer 2002, he served as a visiting professor to Kumamoto University, Japan. He is also a visiting professor at University of Electronic Science and Technology of China. His research interests are in parallel processing, design automation and discovery of engineering systems using evolutionary learning and intelligent search techniques. Applications include control, system modelling and prediction, circuit design, microwave engineering, and operations management. He has advised 12 Ph.D.s in evolutionary computation and has 140 publications.Hiroshi Kashiwagi received B.E, M.E. and Ph.D. degrees in measurement and control engineering from the University of Tokyo, Japan, in 1962, 1964 and 1967 respectively. In 1967 he became an Associate Professor and in 1976 a Professor at Kumamoto University. From 1973 to 1974, he served as a visiting Associate Professor at Purdue University, Indiana, USA. From 1990 to 1994, he was the Director at Computer Center of Kumamoto University. He has also served as a member of Board of Trustees of Society of Instrument and Control Engineers (SICE), Japan, Chairman of Kyushu Branch of SICE and General Chair of many international conferences held in Japan, Korea, Chin and India. In 1994, he was awarded SICE Fellow for his contributions to the field of measurement and control engineering through his various academic activities. He also received the Gold Medal Prize at ICAUTO’95 held in India. In 1997, he received the “Best Book Award” from SICE for his new book entitled “M-sequence and its application” written in Japanese and published in 1996 by Shoukoudou Publishing Co. in Japan. In 1999, he received the “Best Paper Award” from SICE for his paper “M-transform and its application to system identification”. His research interests include signal processing and applications, especially pseudorandom sequence and its applications to measurement and control engineering.
基金The National Hi Tech Development Program (863) of China(No.2003AA601110) and the National Natural Science Foundation Key Item of China(No.50138010)
文摘Control of sludge age and mixed liquid suspended solids concentration in the activated sludge process is critical for ensuring effective wastewater treatment. A nonlinear dynamic model for a step-feed activated sludge process was developed in this study. The system is based on the control of the sludge age and mixed liquor suspended solids in the aerator of last stage by adjusting the sludge recycle and wastage flow rates respectively. The simulation results showed that the sludge age remained nearly constant at a value of 16 d in the variation of the influent characteristics. The mixed liquor suspended solids in the aerator of last stage were also maintained to a desired value of 2500 g/m3 by adjusting wastage flow rates.
文摘To develop technically feasible and economically favorable dynamic process control(DPC)strategies for an alternating activated sludge(AAS)system,a bench-scale continuous-flow alternating aerobic and anoxic reactor,performing short-cut nitrogen removal from real domestic wastewater was operated under different control strategies for more than five months.A fixed-time control(FTC) study showed that bending-points on pH and oxidation-reduction potential(ORP)profiles accurately coincided with the major biologic...
文摘Integrator processes with long delay are difficult to control. Nonlinear characteristics of actuators make the control problem more challenging. A technique is proposed in this paper for global satisfactory control (GSC) of such processes with relay-type nonlinearity. An oscillatory control signal is injected into the nonlinear process; the amplitude and frequency of the oscillatory signal are designed to linearise the nonlinear process in the sense of harmonic analysis; and a state feedback controller is configured to implement GSC over the linearised process. An illustrative example is given to demonstrate the effectiveness of
基金This work was supported by the National Natural Science Foundation of China (No. 60274055)
文摘In the procedure of the steady-state hierarchical optimization with feedback for large-scale industrial processes, a sequence of set-point changes with different magnitudes is carried out on the optimization layer. To improve the dynamic performance of transient response driven by the set-point changes, a filter-based iterative learning control strategy is proposed. In the proposed updating law, a local-symmetric-integral operator is adopted for eliminating the measurement noise of output information,a set of desired trajectories are specified according to the set-point changes sequence, the current control input is iteratively achieved by utilizing smoothed output error to modify its control input at previous iteration, to which the amplified coefficients related to the different magnitudes of set-point changes are introduced. The convergence of the algorithm is conducted by incorporating frequency-domain technique into time-domain analysis. Numerical simulation demonstrates the effectiveness of the proposed strategy,
基金Funded by Shenyang City Application Basic Research Project (No. 1071198-1-00)
文摘Effect of controlled rolling and cooling process on the mechanical properties of low carbon cold forging steel was investigated for different processing parameters of a laboratory hot rolling mill. The results show that the specimens with fast cooling after hot rolling exhibit very good mechanical properties, and the improvement of the mechanical properties can be attributed mainly to the ferrite-grain refinement. The mechanical properties increase with decreasing final cooling temperature within the range from 670 ℃ to 570 ℃ due to the finer interlamellar spacing of pearlite colony. The specimen with fast cooling after low temperature rolling shows the highest values of the mechanical properties. The effect of the ferrite grain size on the mechanical properties was greater than that of pearlite morphology in the present study. The mechanical properties of specimens by controlled rolling and cooling process without thermal treatment were greatly superior to that of the same specimens by the conventional rolling, and their tensile strength reached 490 MPa grade even in the case of low temperature rolling without controlled rolling. It might be expected to realize the substitution medium-carbon by low-carbon for 490 MPa grade cold forging steel with controlled rolling and cooling process.
基金supported by the National Natural Science Foundation of China(61603418,61673400,61273185)the Foundation for Innovative Research Groups of the National Natural Science Foundation of China(61621062)the Innovation-driven Plan in Central South University(2015cx007)
文摘The solution purification process is an essential step in zinc hydrometallurgy. The performance of solution purification directly affects the normal functioning and economical benefits of zinc hydrometallurgy. This paper summarizes the authors' recent work on the modeling, optimization, and control of solution purification process. The online measurable property of the oxidation reduction potential(ORP) and the multiple reactors, multiple running statuses characteristic of the solution purification process are extensively utilized in this research. The absence of reliable online equipment for detecting the impurity ion concentration is circumvented by introducing the oxidationreduction potential into the kinetic model. A steady-state multiple reactors gradient optimization, unsteady-state operationalpattern adjustment strategy, and a process evaluation strategy based on the oxidation-reduction potential are proposed. The effectiveness of the proposed research is demonstrated by its industrial experiment.