"Three-in-One" Multi-Scale Structural Design of Carbon Fiber-Based Composites for Personal Electromagnetic Protection and Thermal Management

Wearable devices with efficient thermal management and electromagnetic interference(EMI) shielding are highly desirable for improving human comfort and safety. Herein, a multifunctional wearable carbon fibers(CF) @ polyaniline(PANI)/silver nanowires(Ag NWs) composites with a “branch-trunk” interlocked micro/nanostructure were achieved through "three-in-one" multi-scale design. The reasonable assembly of the three kinds of one-dimensional(1D) materials can fully exert their excellent properties i.e., the superior flexibility of CF, the robustness of PANI, and the splendid conductivity of Ag NWs. Consequently, the constructed flexible composite demonstrates enhanced mechanical properties with a tensile stress of 1.2 MPa, which was almost 6 times that of the original material. This is mainly attributed to the fact that the PNAI(branch) was firmly attached to the CF(trunk) through polydopamine(PDA), forming a robust interlocked structure. Meanwhile, the composite possesses excellent thermal insulation and heat preservation capacity owing to the synergistically low thermal conductivity and emissivity. More importantly, the conductive path of the composite established by the three 1D materials greatly improved its EMI shielding property and Joule heating performance at low applied voltage. This work paves the way for rational utilization of the intrinsic properties of 1D materials, as well as provides a promising strategy for designing wearable electromagnetic protection and thermal energy management devices.

Multi-Scale Design and Optimization of Composite Material Structure for Heavy-Duty Truck Protection Device

In this paper,to present a lightweight-developed front underrun protection device(FUPD)for heavy-duty trucks,plain weave carbon fiber reinforced plastic(CFRP)is used instead of the original high-strength steel.First,the mechanical and structural properties of plain carbon fiber composite anti-collision beams are comparatively analyzed from a multi-scale perspective.For studying the design capability of carbon fiber composite materials,we investigate the effects of TC-33 carbon fiber diameter(D),fiber yarn width(W)and height(H),and fiber yarn density(N)on the front underrun protective beam of carbon fiber compositematerials.Based on the investigation,a material-structure matching strategy suitable for the front underrun protective beam of heavy-duty trucks is proposed.Next,the composite material structure is optimized by applying size optimization and stack sequence optimization methods to obtain the higher performance carbon fiber composite front underrun protection beam of commercial vehicles.The results show that the fiber yarn height(H)has the greatest influence on the protective beam,and theH1matching scheme for the front underrun protective beamwith a carbon fiber composite structure exhibits superior performance.The proposed method achieves a weight reduction of 55.21% while still meeting regulatory requirements,which demonstrates its remarkable weight reduction effect.

Effect of Polypropylene Fiber on the Unconfined Compressive Strength of Loess with Different Water Content

Fiber-reinforced soils have been of great interest to experimenters for building foundations’strength performance,time,and economy.This paper investigates the effects of water content and polypropylene fiber dosage and length on loess’s unconfined compressive strength(UCS)according to the central composite response surface design test procedure.The water content is 11%–25%,the mass ratio of fiber to soil is 0.1%–0.9%,and the fiber length ranges from 6–18 mm.The response surface method(RSM)developed full quadratic models of different variables with response values.After analysis of variance(ANOVA),the mathematical model developed in this study was statistically significant(p≤0.05)and applicable to the optimization process.The optimization results showed that the optimal water content values,fiber amount,and fiber length were 16.41%,0.579%,and 14.90 mm,respectively.The unconfined compressive strength of the optimized specimens was increased by 288.017 kPa.The research results can reference the design and construction of fiber-reinforced soil in practical projects such as road base engineering and foundation engineering.

Experimental study on mechanical and frost heave behaviors of silty clay improved by polyvinyl alcohol and polypropylene fiber

Silty clay is widely used as subgrade filler in cold regions,which suffer from frost heave in winter and mud pumping in spring.In this study,polyvinyl alcohol(PVA)and polypropylene(PP)fiber were used to improve the mechanical and frost heave behavior of silty clay in cold regions,and the direct shear test and one-dimensional frost heave test were employed in studying improvement effects.Moreover,improvement mechanisms of PVA and PP fiber were analyzed based on test results.The main findings are as follows.(1)Both PP and PVA can heighten the strength of silty clay and suppress frost heave,but the PVA solution has a more decisive influence on improving mechanical properties than PP fiber.(2)The improvement mechanism of the PVA solution is cementing.The improvement effect of 2%PVA solution is the best,which can increase the shear strength by approximately 40%–60%at different stress levels and decrease the frost heave ratio from 0.89%to 0.16%at optimal water content.(3)For 2%PVA improved samples,0.25%PP fiber can further increase soil cohesion by approximately 20–30 kPa at different stress levels and further decrease the frost heave ratio from 0.16%to 0.07%at optimal water content.The improvement effect is neglectable when the PP fiber content exceeds 0.25%.Overall,2%PVA with 0.25%PP fiber is the optimum combination to improve silty clay in cold regions.

Matrix-Material Fabrication Technique and Thermogravimetric Analysis of Banana Fiber Reinforced Polypropylene Composites

From the environmental consideration,it would be very interesting to use natural fibers such as banana,jute or coir as reinforcement materials instead of artificial fibers or any kind of synthetic materials.Natural fibers have many advantages over synthetic ones.Polypropylene banana fiber composites(PPBC)are prepared using untreated and alkali-treated banana fibers at 10-25%by weight of the fiber loading.The thermal properties of polypropylene natural fiber composites are very important for technological uses.Thermogravimetric measurements show that the incorporation of banana fiber into PP enhances the thermal stability of composites containing treated fibers,in comparison with untreated fibers.A composite of biodegradable polypropylene(PP)reinforced with short banana natural fibers was prepared by melt blending followed by a hot press molding system.The thermal properties of matrix materials were studied using thermogravimetric analyzers TGA units.It is observed that the introduction of short banana fibers slightly improved the thermo oxidative stability of PP-banana composites.Physical and chemical changes occurred through dehydration,phase transition,molecular orientation,crystallinity disruption,oxidation and decomposition,and incorporation of several functional groups.Systematic investigations of the thermal behavior of polymers in gas,vacuum or inert atmosphere give the knowledge of how change takes place in polymers.To understand such changes thermogravimetric analysis(TGA)and thermal analysis(TG)were performed.It is observed reinforcement of short banana fiber leads to little improvement in the thermooxidative stability of PPBC.Due to the enhancement of thermo-mechanical properties,such composites may be used as building materials namely roof materials,selling materials and many other engineering applications.

Effect of Polypropylene Fibers on the Long-term Tensile Strength of Concrete

The influence of low volume fraction of polypropylene（PP） fibers on the tensile properties of normal and high strength concretes was studied. The experimental results indicate that the addition of PP fibers in concrete leads to a reduction in tensile strength during the age of 28 d. Whereas, after 28 days, there is a notable effect in tensile strength due to PP fibers restraining the formation and growth of microcracks in concrete, which improves the continuity and integrality of concrete structure, Thus, a low volume fraction of PP fibers is beneficial to enhancing the long-term tensile strength of concrete materials and improving the durability of concrete structures.

Effect of Co-polyester antistatic agent modified by carbon nanotubes on the properties of polypropylene fibers

Antistatic polymer fibers were investigated by using carbon nanotubes （CNTs） to enhance the antistatic ability of inner antistatic agents based on the mechanism of attracting moisture by polar radical groups. It is indicated that the antistatic ability of the fibers filled with composite antistatic agents that contain CNTs and organic antistatic agents was superior to that of the fibers filled either with pure organic antistatic agents or pure CNTs. The antistatic ability of the composite antistatic agent fabricated by an in situ process was superior to that of the composite antistatic agent fabricated by direct dispersing CNTs in the antistatic agent carrier. Moreover, the heat-treated CNTs could further enhance the antistatic effect compared with the initial CNTs. The antistatic effect is significantly influenced by the content of CNTs in the composite antistatic agent.

Preparation and Properties of Alkali Activated Foam Cement Reinforced with Polypropylene Fibers

A new form of foam cement was produced by mixing alkali-activated slag,clay,a small amount of polypropylene fibers with prepared foam during stirring.The preparation of the material is quite different from the normal one,which is produced just at room temperature and without baking.The fabrication of this energy-saving and low-price material can be favorable for lowering carbon emission by using recycled industrial wastes.Thermal conductivity of 0.116 W/（m·k）,compressive strength of 3.30 MPa,flexural strength of 0.8 MPa and density of 453 kg/m3 can be achieved after 28 days aging.The hydration product is C-S-H with less Ca（OH）2,calcium aluminum and zeolite,which was characterized by X-ray diffraction（XRD） measurement.This prospective foam cement may be expected to be an excellent economical energy-saving building material.

Effect of Graphene Nanoplatelets Presence on the Thermal and Mechanical Properties of Polypropylene Fibers Produced by Melt Spinning

In aiming to obtain fibers with enhanced thermal and mechanical properties,graphene based textile fibers with 144 filaments were developed using an approach in which the PP/GnP(polypropylene/graphene nanoplatelets)nanocomposite was employed as conductive material in a fiber with circular cross-section geometry.The kinetics of thermal degradation was evaluated by the Broido method using thermogravimetric analysis(TGA).Activation energy was enhanced from 260.6 kJ·mol^-1 to 337.4 kJ·mol^-1 compared to the neat PP.GnP increased the thermal stability of the PP,slowing its degradation by thermal depolymerization.Furthermore,the degree of crystallization declined as the GnP content increased,reducing the tenacity of the yarn,but improving its elastic modulus from 91.9 to 95.9 cN/tex,being a promising alternative to produce smart textiles.In conclusion,it has been confirmed that GnP loading up to 1%(w/w)can be incorporated into polypropylene by melt spinning and that the resulting nanocomposite fibers are suitable for several applications in the textile industry.

Atomic layer deposition of Al_2O_3 on porous polypropylene hollow fibers for enhanced membrane performances

Porous polypropylene hollow fiber(PPHF) membranes are widely used in liquid purification. However, the hydrophobicity of polypropylene(PP) has limited its applications in water treatment. Herein, we demonstrate that, for the first time, atomic layer deposition(ALD) is an effective strategy to conveniently upgrade the filtration performances of PPHF membranes. The chemical and morphological changes of the deposited PPHF membranes are characterized by spectral, compositional, microscopic characterizations and protein adsorption measurements. Al_2O_3 is distributed along the cross section of the PP hollow fibers, with decreasing concentration from the outer surface to the inner surface. The pore size of the outer surface can be easily turned by altering the ALD cycles. Interestingly, the hollow fibers become much more ductile after deposition as their elongation at break is increased more than six times after deposition with 100 cycles. The deposited membranes show simultaneously enhanced water permeance and retention after deposition with moderate ALD cycle numbers.For instance, after 50 ALD cycles a 17% increase in water permeance and one-fold increase in BSA rejection are observed. Moreover, the PP membranes exhibit improved fouling-resistance after ALD deposition.

ANNEALING INDUCED VARIATION OF CRYSTALLINE STRUCTURE AND MECHANICAL PROPERTIES OF SYNDIOTACTIC POLYPROPYLENE FIBERS

Syndiotactic polypropylene （sPP） as-spun fiber （sPP1） and drawn fiber （sPP2） were prepared by melt-spinning and melt-spinning/hot-drawing, respectively. The structure transition of the two fibers induced by annealing at different temperatures and the corresponding mechanical properties were subsequently investigated by the combination of Fourier transform infrared spectroscopy （FTIR）, wide-angle X-ray diffraction （WAXD） and tensile testing. The results indicate that the chain conformation and crystal forms of the two sPP fibers are not obviously changed at low annealing temperature （40℃）. With increasing the annealing temperature, the trans-planar conformation and mesophase in sPP1 and sPP2 fibers can be completely transformed to helical conformation and crystal form I under tension. Upon removing the tension, a small amount of mesophase and trans-planar conformation will be regained. The mechanical properties of the annealed fibers are manifestly dependent on their initial structure and the annealing temperature.

Morphology and Thermal Behavior of Polypropylene/Easily Hydrodegraded Polyester Blend Fibers

Ultrafine polypropylene fibers are prepared frompolypropylene/easily hydro - degraded polyester （PP/EHDPET） blend fibers, in which file EHDPET compo-nent is degradable by treating with NaOH - H2O solu-tion. We investigated the morphology of PP/EHDPETblend fibers before and after stretching and alkalinehydrolysis. Then thermal behavior of the blend has alsobeen studied.

Studies on the Crystallization Properties and Morphology Structure of the Cationic Dyeable Polypropylene Fibers

The crystallization properties and morphology structure of the cationic dyeable polypropylene fibers which were produced by the blending spinning method were studied by making use of X-ray and scanning electron microscopy (SEM). It comes to the conclusions that the larger the crystallite size in the fibers is , the better the dyeable properties of the fibers are and there is a little compatibility between the dyeable agent and polypropylene resin. And the dye-uptake of the fibers may be up to 90% because the dyeable agent can uniformly be scattered in polypropylene.

Flexible Polydimethylsiloxane Composite with Multi-Scale Conductive Network for Ultra-Strong Electromagnetic Interference Protection

Highly conductive polymer composites(CPCs) with excellent mechanical flexibility are ideal materials for designing excellent electromagnetic interference(EMI) shielding materials,which can be used for the electromagnetic interference protection of flexible electronic devices.It is extremely urgent to fabricate ultra-strong EMI shielding CPCs with efficient conductive networks.In this paper,a novel silver-plated polylactide short fiber(Ag@PL ASF,AAF) was fabricated and was integrated with carbon nanotubes(CNT) to construct a multi-scale conductive network in polydimethylsiloxane(PDMS) matrix.The multi-scale conductive network endowed the flexible PDMS/AAF/CNT composite with excellent electrical conductivity of 440 S m-1and ultra-strong EMI shielding effectiveness(EMI SE) of up to 113 dB,containing only 5.0 vol% of AAF and 3.0 vol% of CNT(11.1wt% conductive filler content).Due to its excellent flexibility,the composite still showed 94% and 90% retention rates of EMI SE even after subjected to a simulated aging strategy(60℃ for 7 days) and 10,000 bending-releasing cycles.This strategy provides an important guidance for designing excellent EMI shielding materials to protect the workspace,environment and sensitive circuits against radiation for flexible electronic devices.

Reinforcing effects of modified Kevlar~ fiber on the mechanical properties of wood-flour/polypropylene composites

Kevlar fiber （KF） is a synthesized product with strong mechanical properties. We used KF as a reinforcement to improve the mechanical properties of wood-flour/polypropylene （WF/PP） composites. KF was pretreated with NaOH to improve its compatibility with the thermoplastic matrix. Maleated polypropylene （MAPP） was used as a coupling agent to improve the interfacial adhesion between KF, WF, and PP. Incorporation of KF improved the mechanical properties of WF/PP composites. Treatment of KF with NaOH resulted in further improvement in mechanical strength. Addition of 3% MAPP and 2% hydrolyzed KF （HKF） led to an increment of 93.8% in unnotched impact strength, 17.7% in notched impact strength, 86.8% in flexure strength, 50.8% in flexure modulus, and 94.1% in tensile strength compared to traditional WF/PP composites. Scanning electron microscopy of the cryo-fractured section of WF/PP showed that the HKF surface was rougher than the virgin KF, and the KF was randomly distributed in the composites, which might cause a mechanical interlocking between KF and polypropylene molecules in the composites.

The Mechanical Properties of Polypropylene Fiber Reinforced Concrete

The compressive, shear strengths and abrasion-erosion resistance as well as flexural properties of two polypropylene fiber reinforced concretes and the comparison with a steel fiber reinforced concrete were reported.The exprimental results show that a low content of polypropylene fiber (0.91kg/m3 of concrete) slightly decreases the compressive and shear strengths, and appreciably increased the flexural strength, but obviously enhances the toughness index and fracture energy for the concrete with the same mix proportion, consequently it plays a role of anti-cracking and improving toughness in concrete. Moreover, the polypropylene mesh fiber is better than the polypropylene monofilament fiber in improving flexural strength and toughness of concrete, but the two types of polypropylene fibers are inferior to steel fiber. All the polypropylene and steel fibers have no great beneficial effect on the abrasion-erosion resistance of concrete.

Damage Processes of Polypropylene Fiber Reinforced Mortar in Different Fiber Content Revealed by Acoustic Emission Behavior

The performances of the cement-based materials can be improved by the incorporation of polypropylene fiber, but the damage processes become more complex with different fiber contents at the same time. The acoustic emission（AE） technology can achieve the global monitoring of internal damage in materials. The evolution process of failure mode and damage degree of polypropylene fiber reinforced mortar and concrete were analyzed by measuring the AE energy, RA value, AF value and b value. It was found that the cement matrix cracked on the initial stage, the cracks further developed on the medium stage and the fibers were pulled out on the last stage. The matrix cracked with minor injury cracks, but the fiber broke with serious damage cracks. The cumulative AE energy was proportional to the polypropylene fiber reinforced concrete and mortar＇s ductility. The damage mode and damage degree can be judged by identifying the damage stage obtained by the analysis of the AF value.

Flexural Strength and Behavior of Polypropylene Fiber Reinforced Concrete Beams

The strength and deformation characteristics of polypropylene fiber reinforced concrete ( PFRC) beams were investigated by four-point bending procedures in this paper. Two kinds of polypropylene fibers with different fiber contents (0.2% , 0.5% , 1.0% and 1.5% ) by volume were used in, the beam, which measured 100 × 100 mm with a span of 300 mm. It was found that the strength of the reinforced concrete beams was significantly decreased, whereas the flexural toughness was improved, compared to those unreinforced concrete beams. Geometry properties and volume contents of polypropylene fiber were considered to be important factors for improving the flexural toughness. Moreover, the composite mechanism between polypropylene fiber and concrete was analyzed and discussed.

Intumescent Flame-retardant Modification of Polypropylene/Carbon Fiber Composites

To improve the flame resistance of polypropylene(PP)/carbon fiber(CF)composite materials,triazine char-forming agent(TCA)was compounded with ammonium polyphosphate(APP)or modified APP(CS-APP)in a 2:1 ratio to prepare intumescent flame retardant(IFR)and the modified intumescent flame retardant(CS-IFR)in this paper.Flame retardancy and thermal degradation behaviors of the composites modified by IFR and CS-IFR were characterized by Fourier Transform Infrared(FTIR),contact angle measurement,oxygen index(OI),vertical burning tests(UL-94),thermogravimetric analyer(TGA),and thermogravimetric analyzer coupled with Fourier transform infrared(TG-FTIR).It was found that 25.0 phr of IFR and 24.0 phr of CS-IFR could improve the LOI value of PP/CF composites to 28.3%and 28.9%,respectively.At the same time,a UL-94 V-0 rating was achieved.The experimental results show that the IFR and CS-IFR prepared could effectively improve the flame retardancy and thermostability of PP/CF composites,and they would greatly expand the application range of PP/CF composite materials.