Flexible continuous plastic films are used to produce various products, including optical films and packaging materials, because plastic film is suited to use in mass production manufacturing processes. Generally, the...Flexible continuous plastic films are used to produce various products, including optical films and packaging materials, because plastic film is suited to use in mass production manufacturing processes. Generally, the web handling process is applied to convey the plastic film, which is ultimately rewound into a roll using a rewinder. In this case, wrinkles, slippage and other defects may occur if the rewinding conditions are inadequate. In this paper, the authors explain the development of a rewinder system that prevents wound roll defects—primarily starring and telescoping. The system is able to prevent such defects by optimizing the rewinding conditions of tension and nip-load. Based on the optimum design technique, the tension and nip-load are calculated using a 32-bit personal computer. Our experiments have also empirically shown that this rewinder system can prevent roll defects when applying optimized tension and nip-load. Additionally, inexperienced operators can control this system easily.展开更多
Fiber winding tension is an important factor in the molding techniques of composite material which influences the quality of winding product directly, and the tension control is a key technique in fiber winding techni...Fiber winding tension is an important factor in the molding techniques of composite material which influences the quality of winding product directly, and the tension control is a key technique in fiber winding techniques. This paper introduces a closed-loop tension control system with the programmable logic controller （PLC） with function modules as its control kernel, the alternating current （AC） servo motor as execute element and the radius-following device to accomplish the real-time radius compensation. The mechanism of the tension control system is analyzed and the numerical model is set up. The compensation technique of the radius of the scroll is analyzed. Experimental results show that the system is well qualified with high control precision and high reaction speed.展开更多
High precision control of substrate tension is the premise and guarantee for producing high-quality products in roll-to-roll precision coating machine.However,the complex relationships in tension system make the probl...High precision control of substrate tension is the premise and guarantee for producing high-quality products in roll-to-roll precision coating machine.However,the complex relationships in tension system make the problems of decoupling control difficult to be solved,which has limited the improvement of tension control accuracy for the coating machine.Therefore,an ADRC parameters self-tuning decoupling strategy based on RBF neural network is proposed to improve the control accuracy of tension system in this paper.Firstly,a global coupling nonlinear model of the tension system is established according to the composition of the coating machine,and the global coupling model is linearized based on the first-order Taylor formula.Secondly,according to the linear model of the tension system,a parameters self-tuning decoupling algorithm of the tension system is proposed by integrating feedforward control,ADRC and RBF.Finally,the simulation results show that the proposed tension control strategy has good decoupling control performance and effectively improves the tension control accuracy for the coating machine.展开更多
In the carpet tufting machine,feed rollers are used to guide the yarns positively.After deducing the general Euler formula of yarn tension under positive guide of rollers,a conclusion is got that the tension of yarns ...In the carpet tufting machine,feed rollers are used to guide the yarns positively.After deducing the general Euler formula of yarn tension under positive guide of rollers,a conclusion is got that the tension of yarns at the output side of each roller tends to decrease one by one.Afterwards,a computing formula of wrap angle of yarn passing through the feed roller is deduced by application of triangle geometry method.By analyzing the effect of each parameter on the yarn tension,values of the space between rollers and the roller diameter are proposed for design reference,and relations between the yarn tension and the two key parameters,the friction coefficient of roller surface and the speed of rollers,are illustrated in detail.Consequently,a policy is drawn out to control the yarn tension.The results of this paper provide not only theory foundation for empirical settings of the operational parameters of tufting machine,but also theory support for further research on yarn tension-control methods.展开更多
文摘Flexible continuous plastic films are used to produce various products, including optical films and packaging materials, because plastic film is suited to use in mass production manufacturing processes. Generally, the web handling process is applied to convey the plastic film, which is ultimately rewound into a roll using a rewinder. In this case, wrinkles, slippage and other defects may occur if the rewinding conditions are inadequate. In this paper, the authors explain the development of a rewinder system that prevents wound roll defects—primarily starring and telescoping. The system is able to prevent such defects by optimizing the rewinding conditions of tension and nip-load. Based on the optimum design technique, the tension and nip-load are calculated using a 32-bit personal computer. Our experiments have also empirically shown that this rewinder system can prevent roll defects when applying optimized tension and nip-load. Additionally, inexperienced operators can control this system easily.
基金National Natural Science Foundation of China (50175020)
文摘Fiber winding tension is an important factor in the molding techniques of composite material which influences the quality of winding product directly, and the tension control is a key technique in fiber winding techniques. This paper introduces a closed-loop tension control system with the programmable logic controller （PLC） with function modules as its control kernel, the alternating current （AC） servo motor as execute element and the radius-following device to accomplish the real-time radius compensation. The mechanism of the tension control system is analyzed and the numerical model is set up. The compensation technique of the radius of the scroll is analyzed. Experimental results show that the system is well qualified with high control precision and high reaction speed.
基金supported by the National Key Research and Development Program of China(Grant No.2019YFB1707200)the Key Research and Development Program of Shaanxi Province(Grant No.2020ZDLGY14-06)the Technology Innovation Leading Program of Shaanxi Province(Grant No.2020QFY03-03).
文摘High precision control of substrate tension is the premise and guarantee for producing high-quality products in roll-to-roll precision coating machine.However,the complex relationships in tension system make the problems of decoupling control difficult to be solved,which has limited the improvement of tension control accuracy for the coating machine.Therefore,an ADRC parameters self-tuning decoupling strategy based on RBF neural network is proposed to improve the control accuracy of tension system in this paper.Firstly,a global coupling nonlinear model of the tension system is established according to the composition of the coating machine,and the global coupling model is linearized based on the first-order Taylor formula.Secondly,according to the linear model of the tension system,a parameters self-tuning decoupling algorithm of the tension system is proposed by integrating feedforward control,ADRC and RBF.Finally,the simulation results show that the proposed tension control strategy has good decoupling control performance and effectively improves the tension control accuracy for the coating machine.
文摘In the carpet tufting machine,feed rollers are used to guide the yarns positively.After deducing the general Euler formula of yarn tension under positive guide of rollers,a conclusion is got that the tension of yarns at the output side of each roller tends to decrease one by one.Afterwards,a computing formula of wrap angle of yarn passing through the feed roller is deduced by application of triangle geometry method.By analyzing the effect of each parameter on the yarn tension,values of the space between rollers and the roller diameter are proposed for design reference,and relations between the yarn tension and the two key parameters,the friction coefficient of roller surface and the speed of rollers,are illustrated in detail.Consequently,a policy is drawn out to control the yarn tension.The results of this paper provide not only theory foundation for empirical settings of the operational parameters of tufting machine,but also theory support for further research on yarn tension-control methods.
