Quality oriented multimode processes monitoring based on a novel hierarchical common and specific structure with different order information

Due to higher demands on product diversity,flexible shift between productions of different products in one equipment becomes a popular solution,resulting in existence of multiple operation modes in a single process.In order to handle such multi-mode process,a novel double-layer structure is proposed and the original data are decomposed into common and specific characteristics according to the relationship between variables among each mode.In addition,both low and high order information are considered in each layer.The common and specific information within each mode can be captured and separated into several subspaces according to the different order information.The performance of the proposed method is further validated through a numerical example and the Tennessee Eastman(TE)benchmark.Compared with previous methods,superiority of the proposed method is validated by the better monitoring results.

An aligned mixture probabilistic principal component analysis for fault detection of multimode chemical processes

A novel approach named aligned mixture probabilistic principal component analysis(AMPPCA) is proposed in this study for fault detection of multimode chemical processes. In order to exploit within-mode correlations,the AMPPCA algorithm first estimates a statistical description for each operating mode by applying mixture probabilistic principal component analysis(MPPCA). As a comparison, the combined MPPCA is employed where monitoring results are softly integrated according to posterior probabilities of the test sample in each local model. For exploiting the cross-mode correlations, which may be useful but are inadvertently neglected due to separately held monitoring approaches, a global monitoring model is constructed by aligning all local models together. In this way, both within-mode and cross-mode correlations are preserved in this integrated space. Finally, the utility and feasibility of AMPPCA are demonstrated through a non-isothermal continuous stirred tank reactor and the TE benchmark process.

Multimode Process Monitoring Based on Fuzzy C-means in Locality Preserving Projection Subspace

For complex industrial processes with multiple operational conditions, it is important to develop effective monitoring algorithms to ensure the safety of production processes. This paper proposes a novel monitoring strategy based on fuzzy C-means. The high dimensional historical data are transferred to a low dimensional subspace spanned by locality preserving projection. Then the scores in the novel subspace are classified into several overlapped clusters, each representing an operational mode. The distance statistics of each cluster are integrated though the membership values into a novel BID (Bayesian inference distance) monitoring index. The efficiency and effectiveness of the proposed method are validated though the Tennessee Eastman benchmark process.

A novel multimode process monitoring method integrating LCGMM with modified LFDA

Complex processes often work with multiple operation regions, it is critical to develop effective monitoring approaches to ensure the safety of chemical processes. In this work, a discriminant local consistency Gaussian mixture model(DLCGMM) for multimode process monitoring is proposed for multimode process monitoring by integrating LCGMM with modified local Fisher discriminant analysis(MLFDA). Different from Fisher discriminant analysis(FDA) that aims to discover the global optimal discriminant directions, MLFDA is capable of uncovering multimodality and local structure of the data by exploiting the posterior probabilities of observations within clusters calculated from the results of LCGMM. This may enable MLFDA to capture more meaningful discriminant information hidden in the high-dimensional multimode observations comparing to FDA. Contrary to most existing multimode process monitoring approaches, DLCGMM performs LCGMM and MFLDA iteratively, and the optimal subspaces with multi-Gaussianity and the optimal discriminant projection vectors are simultaneously achieved in the framework of supervised and unsupervised learning. Furthermore, monitoring statistics are established on each cluster that represents a specific operation condition and two global Bayesian inference-based fault monitoring indexes are established by combining with all the monitoring results of all clusters. The efficiency and effectiveness of the proposed method are evaluated through UCI datasets, a simulated multimode model and the Tennessee Eastman benchmark process.

An Improved PLS (IPLS) Method Utilizing Local Standardization Strategy for Multimode Process Monitoring

Complex industrial process often contains multiple operating modes, and the challenge of multimode process monitoring has recently gained much attention. However, most multivariate statistical process monitoring (MSPM) methods are based on the assumption that the process has only one nominal mode. When the process data contain different distributions, they may not function as well as in single mode processes. To address this issue, an improved partial least squares (IPLS) method was proposed for multimode process monitoring. By utilizing a novel local standardization strategy, the normal data in multiple modes could be centralized after being standardized and the fundamental assumption of partial least squares (PLS) could be valid again in multimode process. In this way, PLS method was extended to be suitable for not only single mode processes but also multimode processes. The efficiency of the proposed method was illustrated by comparing the monitoring results of PLS and IPLS in Tennessee Eastman(TE) process.

Multimodal process monitoring based on transition-constrained Gaussian mixture model

Reliable process monitoring is important for ensuring process safety and product quality.A production process is generally characterized bymultiple operation modes,and monitoring thesemultimodal processes is challenging.Most multimodal monitoring methods rely on the assumption that the modes are independent of each other,which may not be appropriate for practical application.This study proposes a transition-constrained Gaussian mixture model method for efficient multimodal process monitoring.This technique can reduce falsely and frequently occurring mode transitions by considering the time series information in the mode identification of historical and online data.This process enables the identified modes to reflect the stability of actual working conditions,improve mode identification accuracy,and enhance monitoring reliability in cases of mode overlap.Case studies on a numerical simulation example and simulation of the penicillin fermentation process are provided to verify the effectiveness of the proposed approach inmultimodal process monitoring with mode overlap.

A Robust Transfer Dictionary Learning Algorithm for Industrial Process Monitoring

Data-driven process-monitoring methods have been the mainstream for complex industrial systems due to their universality and the reduced need for reaction mechanisms and first-principles knowledge.However,most data-driven process-monitoring methods assume that historical training data and online testing data follow the same distribution.In fact,due to the harsh environment of industrial systems,the collected data from real industrial processes are always affected by many factors,such as the changeable operating environment,variation in the raw materials,and production indexes.These factors often cause the distributions of online monitoring data and historical training data to differ,which induces a model mismatch in the process-monitoring task.Thus,it is difficult to achieve accurate process monitoring when a model learned from training data is applied to actual online monitoring.In order to resolve the problem of the distribution divergence between historical training data and online testing data that is induced by changeable operation environments,a robust transfer dictionary learning(RTDL)algorithm is proposed in this paper for industrial process monitoring.The RTDL is a synergy of representative learning and domain adaptive transfer learning.The proposed method regards historical training data and online testing data as the source domain and the target domain,respectively,in the transfer learning problem.Maximum mean discrepancy regularization and linear discriminant analysis-like regularization are then incorporated into the dictionary learning framework,which can reduce the distribution divergence between the source domain and target domain.In this way,a robust dictionary can be learned even if the characteristics of the source domain and target domain are evidently different under the interference of a realistic and changeable operation environment.Such a dictionary can effectively improve the performance of process monitoring and mode classification.Extensive experiments including a numerical simulation and two industrial systems are conducted to verify the efficiency and superiority of the proposed method.

Six-Writings multimodal processing with pictophonetic coding to enhance Chinese language models

While large language models(LLMs)have made significant strides in natural language processing(NLP),they continue to face challenges in adequately addressing the intricacies of the Chinese language in certain scenarios.We propose a framework called Six-Writings multimodal processing(SWMP)to enable direct integration of Chinese NLP(CNLP)with morphological and semantic elements.The first part of SWMP,known as Six-Writings pictophonetic coding(SWPC),is introduced with a suitable level of granularity for radicals and components,enabling effective representation of Chinese characters and words.We conduct several experimental scenarios,including the following:(1)We establish an experimental database consisting of images and SWPC for Chinese characters,enabling dual-mode processing and matrix generation for CNLP.(2)We characterize various generative modes of Chinese words,such as thousands of Chinese idioms,used as question-and-answer(Q&A)prompt functions,facilitating analogies by SWPC.The experiments achieve 100%accuracy in answering all questions in the Chinese morphological data set(CA8-Mor-10177).(3)A fine-tuning mechanism is proposed to refine word embedding results using SWPC,resulting in an average relative error of≤25%for 39.37%of the questions in the Chinese wOrd Similarity data set(COS960).The results demonstrate that SWMP/SWPC methods effectively capture the distinctive features of Chinese and offer a promising mechanism to enhance CNLP with better efficiency.

Multimodal processes optimization subject to fuzzy operation time constraints:declarative modeling approach

We present an extension of the resource-constrained multi-product scheduling problem for an automated guided vehicle(AGV) served flow shop, where multiple material handling transport modes provide movement of work pieces between machining centers in the multimodal transportation network(MTN). The multimodal processes behind the multi-product production flow executed in an MTN can be seen as processes realized by using various local periodically functioning processes. The considered network of repetitively acting local transportation modes encompassing MTN's structure provides a framework for multimodal processes scheduling treated in terms of optimization of the AGVs fleet scheduling problem subject to fuzzy operation time constraints. In the considered case, both production takt and operation execution time are described by imprecise data. The aim of the paper is to present a constraint propagation(CP) driven approach to multi-robot task allocation providing a prompt service to a set of routine queries stated in both direct and reverse way. Illustrative examples taking into account an uncertain specification of robots and workers operation time are provided.

A novel multimode process monitoring method integrating LDRSKM with Bayesian inference

A local discriminant regularized soft k-means （LDRSKM） method with Bayesian inference is proposed for multimode process monitoring. LDRSKM extends the regularized soft k-means algorithm by exploiting the local and non-local geometric information of the data and generalized linear discriminant analysis to provide a better and more meaningful data partition. LDRSKM can perform clustering and subspace selection simultaneously, enhancing the separability of data residing in different clusters. With the data partition obtained, kernel support vector data description （KSVDD） is used to establish the monitoring statistics and control limits. Two Bayesian inference based global fault detection indicators are then developed using the local monitoring results associated with principal and residual subspaces. Based on clustering analysis, Bayesian inference and manifold learning methods, the within and cross-mode correlations, and local geometric information can be exploited to enhance monitoring performances for nonlinear and non-Gaussian processes. The effectiveness and efficiency of the proposed method are evaluated using the Tennessee Eastman benchmark process.