Numerical simulation on the multiphase flow and reoxidation of the molten steel in a two-strand tundish during ladle change

A 3D mathematical model was proposed to investigate the molten steel–slag–air multiphase flow in a two-strand slab continuous casting(CC)tundish during ladle change.The study focused on the exposure of the molten steel and the subsequent reoxidation occurrence.The exposure of the molten steel was calculated using the coupled realizable k–εmodel and volume of fluid(VOF)model.The diffusion of dissolved oxygen was determined by solving the user-defined scalar(UDS)equation.Moreover,the user-defined function(UDF)was used to describe the source term in the UDS equation and determine the oxidation rate and oxidation position.The effect of the refilling speed on the molten steel exposure and dissolved oxygen content was also discussed.Increasing the refilling speed during ladle change reduced the refilling time and the exposure duration of the molten steel.However,the elevated refilling speed enlarged the slag eyes and increased the average dissolved oxygen content within the tundish,thereby exacerbating the reoxidation phenomenon.In addition,the time required for the molten steel with a high dissolved oxygen content to exit the tundish varied with the refilling speed.When the inlet speed was 3.0 m·s^(-1)during ladle change,the molten steel with a high dissolved oxygen content exited the outlet in a short period,reaching a maximum dissolved oxygen content of 0.000525wt%.Conversely,when the inlet speed was 1.8 m·s^(-1),the maximum dissolved oxygen content was 0.000382wt%.The refilling speed during the ladle change process must be appropriately decreased to minimize reoxidation effects and enhance the steel product quality.

A new interacting capillary bundle model on the multiphase flow in micropores of tight rocks

Surfactants are widely used in the fracturing fluid to enhance the imbibition and thus the oil recovery rate. However, current numerical models cannot capture the physics behind capillary imbibition during the wettability alteration by surfactants. Although the interacting capillary bundle(ICB) model shows potential in characterizing imbibition rates in different pores during wettability alteration, the existing ICB models neglect the influence of wettability and viscosity ratio on the imbibition behavior, making it difficult to accurately describe the oil-water imbibition behavior within the porous media. In this work,a new ICB mathematical model is established by introducing pressure balance without assuming the position of the leading front to comprehensively describe the imbibition behavior in a porous medium under different conditions, including gas-liquid spontaneous imbibition and oil-water imbibition.When the pore size distribution of a tight rock is known, this new model can predict the changes of water saturation during the displacement process in the tight rock, and also determine the imbibition rate in pores of different sizes. The water saturation profiles obtained from the new model are validated against the waterflooding simulation results from the CMG, while the imbibition rates calculated by the model are validated against the experimental observations of gas-liquid spontaneous imbibition. The good match above indicates the newly proposed model can show the water saturation profile at a macroscopic scale while capture the underlying physics of the multiphase flow in a porous medium at a microscopic scale. Simulation results obtained from this model indicate that both wettability and viscosity ratio can affect the sequence of fluid imbibition into pores of different sizes during the multiphase flow, where less-viscous wetting fluid is preferentially imbibed into larger pores while more-viscous wetting fluid tends to be imbibed into smaller pores. Furthermore, this model provides an avenue to calculate the imbibition rate in pores of different sizes during wettability alteration and capture the non-Darcy effect in micro-and nano-scale pores.

Exploration of the coupled lattice Boltzmann model based on a multiphase field model:A study of the solid-liquid-gas interaction mechanism in the solidification process

A multiphase field model coupled with a lattice Boltzmann(PF-LBM)model is proposed to simulate the distribution mechanism of bubbles and solutes at the solid-liquid interface,the interaction between dendrites and bubbles,and the effects of different temperatures,anisotropic strengths and tilting angles on the solidified organization of the SCN-0.24wt.%butanedinitrile alloy during the solidification process.The model adopts a multiphase field model to simulate the growth of dendrites,calculates the growth motions of dendrites based on the interfacial solute equilibrium;and adopts a lattice Boltzmann model(LBM)based on the Shan-Chen multiphase flow to simulate the growth and motions of bubbles in the liquid phase,which includes the interaction between solid-liquid-gas phases.The simulation results show that during the directional growth of columnar dendrites,bubbles first precipitate out slowly at the very bottom of the dendrites,and then rise up due to the different solid-liquid densities and pressure differences.The bubbles will interact with the dendrite in the process of flow migration,such as extrusion,overflow,fusion and disappearance.In the case of wide gaps in the dendrite channels,bubbles will fuse to form larger irregular bubbles,and in the case of dense channels,bubbles will deform due to the extrusion of dendrites.In the simulated region,as the dendrites converge and diverge,the bubbles precipitate out of the dendrites by compression and diffusion,which also causes physical phenomena such as fusion and spillage of the bubbles.These results reveal the physical mechanisms of bubble nucleation,growth and kinematic evolution during solidification and interaction with dendrite growth.

Microstructure and mechanical properties of a cast TRIP-assisted multiphase stainless steel

Stainless steels are used in a wide range of complex environments due to their excellent corrosion resistance.Multiphase stainless steels can offer an excellent combination of strength,toughness and corrosion resistance due to the coexistence of different microstructures.The microstructure and mechanical properties of a novel cast multiphase stainless steel,composed of martensite,ferrite,and austenite,were investigated following appropriate heat treatment processes:solution treatment at 1,050℃ for 0.5 h followed by water quenching to room temperature,and aging treatment at 500℃ for 4 h followed by water quenching to room temperature.Results show reversed austenite is formed by diffusion of Ni element during aging process,and the enrichment of Ni atoms directly determines the mechanical stability of austenite.The austenite with a lower Ni content undergoes a martensitic transformation during plastic deformation.The tensile strength of the specimen exceeds 1,100 MPa and the elongation exceeds 24%after solid solution,and further increases to 1,247 MPa and 25%after aging treatment.This enhancement is due to the TRIP effect of austenite and the precipitation of the nanoscale G-phase pinning dislocations in ferrite and martensite.

A transient production prediction method for tight condensate gas wells with multiphase flow

Considering the phase behaviors in condensate gas reservoirs and the oil-gas two-phase linear flow and boundary-dominated flow in the reservoir,a method for predicting the relationship between oil saturation and pressure in the full-path of tight condensate gas well is proposed,and a model for predicting the transient production from tight condensate gas wells with multiphase flow is established.The research indicates that the relationship curve between condensate oil saturation and pressure is crucial for calculating the pseudo-pressure.In the early stage of production or in areas far from the wellbore with high reservoir pressure,the condensate oil saturation can be calculated using early-stage production dynamic data through material balance models.In the late stage of production or in areas close to the wellbore with low reservoir pressure,the condensate oil saturation can be calculated using the data of constant composition expansion test.In the middle stages of production or when reservoir pressure is at an intermediate level,the data obtained from the previous two stages can be interpolated to form a complete full-path relationship curve between oil saturation and pressure.Through simulation and field application,the new method is verified to be reliable and practical.It can be applied for prediction of middle-stage and late-stage production of tight condensate gas wells and assessment of single-well recoverable reserves.

Volume-averaged modeling of multiphase solidification with equiaxed crystal sedimentation in a steel ingot

Macrosegregation is a critical factor that limits the mechanical properties of materials.The impact of equiaxed crystal sedimentation on macrosegregation has been extensively studied,as it plays a significant role in determining the distribution of alloying elements and impurities within a material.To improve macrosegregation in steel connecting shafts,a multiphase solidification model that couples melt flow,heat transfer,microstructure evolution,and solute transport was established based on the volume-averaged Eulerian-Eulerian approach.In this model,the effects of liquid phase,equiaxed crystals,columnar dendrites,and columnar-to-equiaxed transition(CET)during solidification and evolution of microstructure can be considered simultaneously.The sedimentation of equiaxed crystals contributes to negative macrosegregation,where regions between columnar dendrites and equiaxed crystals undergo significant A-type positive macrosegregation due to the CET.Additionally,noticeable positive macrosegregation occurs in the area of final solidification in the ingot.The improvement in macrosegregation is beneficial for enhancing the mechanical properties of connecting shafts.To mitigate the thermal convection of molten steel resulting from excessive superheating,reducing the superheating during casting without employing external fields or altering the design of the ingot mold is indeed an effective approach to control macrosegregation.

A semi-analytical rate-transient analysis model for light oil reservoirs exhibiting reservoir heterogeneity and multiphase flow

Rate-transient analysis(RTA)has been widely applied to extract estimates of reservoir/hydraulic fracture properties.However,the majority of RTA techniques can lead to misdiagnosis of reservoir/fracture information when the reservoir exhibits reservoir heterogeneity and multiphase flow simultaneously.This work proposes a practical-yet-rigorous method to decouple the effects of reservoir heterogeneity and multiphase flow during TLF,and improve the evaluation of reservoir/fracture properties.A new,general,semi-analytical model is proposed that explicitly accounts for multiphase flow,fractalbased reservoir heterogeneity,anomalous diffusion,and pressure-dependent fluid properties.This is achieved by introducing a new Boltzmann-type transformation,the exponent of which includes reservoir heterogeneity and anomalous diffusion.In order to decouple the effects of reservoir heterogeneity and multiphase flow during TLF,the modified Boltzmann variable allows the conversion of three partial differential equations(PDE's)(i.e.,oil,gas and water diffusion equations)into ordinary differential equations(ODE's)that are easily solved using the Runge-Kutta(RK)method.A modified time-power-law plot is also proposed to estimate the reservoir and fracture properties,recognizing that the classical square-root-of-time-plot is no longer valid when various reservoir complexities are exhibited simultaneously.Using the slope of the straight line on the modified time-power-law plot,the linear flow parameter can be estimated with more confidence.Moreover,because of the new Boltzmann-type transformation,reservoir and fracture properties can be derived more efficiently without the need for defining complex pseudo-variable transformations.Using the new semi-analytical model,the effects of multiphase flow,reservoir heterogeneity and anomalous diffusion on rate-decline behavior are evaluated.For the case of approximately constant flowing pressure,multiphase flow impacts initial oil rate,which is a function of oil relative permeability and well flowing pressure.However,multiphase flow has a minor effect on the oil production decline exponent.Reservoir heterogeneity/anomalous diffusion affect both the initial oil production rate and production decline exponent.The production decline exponent constant is a function of reservoir heterogeneity/anomalous diffusion only.The practical significance of this work is the advancement of RTA techniques to allow for more complex reservoir scenarios,leading to more accurate production forecasting and better-informed capital planning.

Microscopic cracking behaviors of rocks under uniaxial compression with microscopic multiphase heterogeneity by deep learning

Cracking behaviors of rocks significantly affect the safety and stability of the explorations of underground space and deep resources.To understand deeply the microscopic cracking process and mechanical property of rocks,X-ray micro-computed tomography(X-μCT)is applied to capture the rock microstructures.The digital color difference UNet(DCD-UNet)-based deep learning algorithm with 3D reconstruction is proposed to reconstruct the multiphase heterogeneity microstructure models of rocks.The microscopic cracking and mechanical properties are studied based on the proposed microstructure-based peridynamic model.Results show that the DCD-UNet algorithm is more effective to recognize and to represent the microscopic multiphase heterogeneity of rocks.As damage characteristic index of multiphase rocks increases,transgranular cracks in the same grain phase,transgranular and intergranular cracks of pore-grain phase,intergranular and secondary transgranular cracks and transgranular crack between different grains propagate.The ultimate microscopic failure modes of rocks are mainly controlled by the transgranular cracks-based T1-shear,T3-shear,T1-tension,T2-tension and T3-tension failures,and the intergranular cracks-based T1-tension,T1-shear and T3-shear failures under uniaxial compression.

Effect of gas blowing nozzle angle on multiphase flow and mass transfer during RH refining process

A three-dimensional mathematical model was developed to investigate the effect of gas blowing nozzle angles on multiphase flow,circulation flow rate,and mixing time during Ruhrstahl-Heraeus(RH) refining process.Also,a water model with a geometric scale of 1:4 from an industrial RH furnace of 260 t was built up,and measurements were carried out to validate the mathematical model.The results show that,with a conventional gas blowing nozzle and the total gas flow rate of 40 L·min^(-1),the mixing time predicted by the mathematical model agrees well with the measured values.The deviations between the model predictions and the measured values are in the range of about 1.3%–7.3% at the selected three monitoring locations,where the mixing time was defined as the required time when the dimensionless concentration is within 3% deviation from the bath averaged value.In addition,the circulation flow rate was 9 kg·s^(-1).When the gas blowing nozzle was horizontally rotated by either 30° or 45°,the circulation flow rate was found to be increased by about 15% compared to a conventional nozzle,due to the rotational flow formed in the up-snorkel.Furthermore,the mixing time at the monitoring point 1,2,and 3 was shortened by around 21.3%,28.2%,and 12.3%,respectively.With the nozzle angle of 30° and 45°,the averaged residence time of 128 bubbles in liquid was increased by around 33.3%.

Experimental research and application of cold cutting to hot stamping parts based on multiphase microstructure

Among the bottlenecks that hinder the improvement of the production efficiency of hot stamping are high strength and difficulty in edge cutting and hole punching.Starting from the preparation of hot stamping multiphase microstructure materials,this paper developed a plate quenching die system with controllable surface temperature and prepared four types of hot stamping plates with different martensite volume fractions.Then,straight edge cold cutting experiments were performed to study the influence of cutting clearance and cutting force on fracture quality.The results show that the bright zone is the largest when the cutting clearance is 0.14 mm,and the cutting experience coefficient of the hot stamping sheet with each martensite volume fraction is obtained when the cutting clearance is 0.14 mm.The research results of this paper were applied to the production of hot stamping parts.

Numerical simulation study on multiphase flow pattern of hydrate slurry

The research on the multiphase flow characteristics of hydrate slurry is the key to implementing the risk prevention and control technology of hydrate slurry in deep-water oil and gas mixed transportation system.This paper established a geometric model based on the high-pressure hydrate slurry experimental loop.The model was used to carry out simulation research on the flow characteristics of gas-liquid-solid three-phase flow.The specific research is as follows:Firstly,the effects of factors such as slurry flow velocity,hydrate particle density,hydrate particle size,and hydrate volume fraction on the stratified smooth flow were specifically studied.Orthogonal test obtained particle size has the most influence on the particle concentration distribution.The slurry flow velocity is gradually increased based on stratified smooth flow.Various flow patterns were observed and their characteristics were analyzed.Secondly,increasing the slurry velocity to 2 m/s could achieve the slurry flow pattern of partial hydrate in the pipeline transition from stratified smooth flow to wavy flow.When the flow rate increases to 3 m/s,a violent wave forms throughout the entire loop.Based on wave flow,as the velocity increased to 4 m/s,and the flow pattern changed to slug flow.When the particle concentration was below 10%,the increase of the concentration would aggravate the slug flow trend;if the particle concentration was above 10%,the increase of the concentration would weaken the slug flow trend,the increase of particle density and liquid viscosity would weaken the tendency of slug flow.The relationship between the pressure drop gradients of several different flow patterns is:slug flow>wave flow>stratified smooth flow.

高速跨介质入水多相流动与流固耦合特性研究综述

高速跨介质入水问题广泛存在于海洋工程、航空航天等领域,入水多相流动与流固耦合作用机理是该领域的研究热点,对于跨介质航行器的载荷预报、弹道稳定性评估、结构强度校核以及安全性设计等具有重要意义。本文围绕高速跨介质入水所涉及的基础关键力学问题,重点论述了高速跨介质多相流动与空泡演化、冲击载荷与降载方法、运动稳定性与流固耦合响应、流固耦合数值研究方法等方面的研究现状,并针对目前仍存在的问题提出了建议,旨在为高速跨介质入水的相关研究与设计等提供参考。

基于CFD-DEM算法的气力输送气固两相流特性分析

超轻粉体颗粒由于质量较小,在运输过程中易受气流扰动而飘散,物料的管道气力输送过程不稳定,易发生堵塞。为了研究超轻粉体颗粒在旋流气力输送中气固两相流流动特性,采用计算流体力学与离散单元法(CFD-DEM),对Komax型静态混合器内气固两相流动特性进行数值模拟研究。研究发现,带有Komax型元件的水平管道可以改变颗粒的流动情况,改善了水平管道内颗粒堆积和分布不均匀的现象;分别从颗粒相和流体相的流动状态分析得到元件长径比Ar=3时为最优几何结构;通过正交实验极差分析得到影响气固两相流动特性的因素顺序:输送气速>颗粒质量流量>颗粒粒径。当元件Ar=3时,颗粒-颗粒和颗粒-管壁的碰撞次数与碰撞强度呈现负相关,结合出口颗粒流分散状态,优选输送气速为3~4m/s;主要考虑输送气速对管内压降的影响,提出了带有Komax型元件的水平管道气力运输过程中压降与输送气速和轴向位置的经验拟合式。

天然气井多相流强化携液理论及排液采气关键技术

天然气田稳产是保障我国能源安全的重大需求,气井积液是制约稳产的瓶颈,排液采气是保障稳产的关键。我国60%气井因积液年均产气量递减23%以上,且积液井数以年均5%的速率快速递增。由于对气井多相流动特性认识不足,传统排液采气技术仅适用于积液轻微的浅直井且排液率较低。研究团队近年来聚焦天然气井排液采气难题,构建了基于气液流动结构调控的强化携液理论,突破了经典临界流速携液理论仅适用于环雾状流的局限;发明了抗油耐矿化度泡沫排液、复杂井筒速度管柱排液、超声速喷嘴雾化排液、气举柱塞接力举升排液等适用气井不同积液状态的高效低成本排液采气系列关键技术。研究成果已推广至长庆气田、中外合作开发区等11个气区,累计应用近12000口气井,占我国积液气井总数的30%以上。

基于PCNN图像融合的ECT多相流测量系统设计

针对ECT在多相流测量过程中存在的成像质量不高、精度低、稳定性差等问题,提出并实现了基于PCNN图像融合的ECT多相流测量系统。系统采用模块化设计,主要包括阵列电极传感器模块、电容采集电路模块、上位机成像软件模块。文中设计改进的网络模型,将Tikhonov和Landweber算法的成像结果作为输入进行双通道融合成像,改善了传统算法存在的伪影、模糊的现象。实验结果表明:应用尼龙棒模拟气固两相流对系统进行测试,系统对于微小电容的测量具有良好的稳定性和准确性,通过系统的成像结果可以准确地分辨管道内不同介质的位置,其中对于流型的预测成功率为100%,相含率的测量误差在1%以内。

T型通道微流控芯片中液滴生成的影响因素研究

高效、可控的微液滴生成技术在药物封装、病毒检测、材料筛选、细胞培养、微流控芯片等生化领域具有广泛的应用前景。而液滴生成频率、大小以及生成位置是试剂定量以及结构改进的重要参考因素。该文基于两相流理论,采用水平集方法追踪连续相与分散相流体界面,探讨了不同流速比情况下壁面接触角、通道宽度比以及主管长度比对的液滴生成频率、大小和生成位置等的影响。结果表明:主要捕捉到分层平行流、段塞流、滴状流和泡状流四种流型,其中滴状流型分布较广,是稳定生成液滴中出现最多的一种流型,只要流速比η足够大(η≥3.0),在不同毛细数下,均能生成。压力差是段塞流的主要生成因素,而滴状流和泡状流液滴主要是由黏性剪切力、压差和界面张力的共同作用形成;流速比越大,液滴生成频率越高,直径越小,生成位置越远;接触角越大则连续相流体与壁面粘滞力越大,从而提高了两相流界面的剪切力,加速了液滴脱落,液滴生成频率增加,同时,凝并时间缩短,也使得液滴直径减小。但是接触角对液滴生成频率和大小的影响有限,而对生成位置的影响较大,尤其在接触角θ_(w)≥160°后液滴生成位置曲线呈收敛趋势,因此更高的连续相与壁面间黏性有助于提高系统的可控性;在流速比不变的情况下,通道宽度比λ对液滴的生成有促进作用,液滴生成频率、大小和生成位置均随通道宽度比的增加呈递增趋势。λ=0.3-0.55区间是不同流速下均能生成液滴的稳定区间;主管长度比φ=15为液滴生成位置的临界点,此时液滴生成位置较稳定;总之,液滴生成位置受接触角、主管长度比和通道宽度比的影响较大,接触角、主管长度比越大,管内沿程阻力越大、压力幅值越高,则生成位置越提前。而通道宽度比越大,则流动越顺畅,促使液滴生成位置靠后,越来越远离交叉口。

石墨烯纳米颗粒参数对角接触球轴承油气润滑特性的影响

为探究高速旋转状态下油气负载石墨烯润滑特性,以B7003C轴承为研究对象,通过有限元软件建立其三相润滑流场的数值模型,考虑石墨烯纳米颗粒参数对润滑的影响,观察润滑油和石墨烯纳米颗粒在轴承腔内的分布和变化,结果表明:轴承腔内石墨烯润滑油的体积随时间延长而增大,一段时间后润滑油总体积与分布状态在轴承腔内随时间脉动循环;石墨烯质量分数增加改变了基础油的润湿性,增大了相同工况下轴承腔内油的含量,进而改善了轴承润滑状态;石墨烯纳米颗粒在轴承腔内的运动轨迹和分布与其粒径尺寸有关,小粒径石墨烯扩散速度更快,主要参与钢球与内沟道润滑,更易从轴承腔入油口一侧溢出;大粒径石墨烯主要参与钢球与外沟道润滑,更易从油气入口侧进入轴承腔内参与润滑。

航行体水下发射过程气幕降载特性

水下发射过程中在筒口附近形成气幕通道,可有效降低航行体出筒过程中表面高频脉动载荷.基于流体体积(VOF)均质多相流理论、标准的RNG k-ε湍流模型及重叠网格技术,研究筒口气幕对航行体表面脉动载荷的影响规律,分析气幕环境下的流场结构及流体动力演变特性,对比不同横流强度、燃气质量流率下气幕流场结构演变和出筒降载效果.结果表明,航行体出筒过程中,喷嘴喷出的高速燃气近似覆盖了航行体表面,并逐渐在发射筒口周围形成一个气体通道,显著降低了航形体表面载荷;有气幕条件下,航行体所受力矩与表面载荷均出现明显降低,其中所受力矩峰值降低了80.3%,航行体表面压力峰值最大降低了81.2%;提高横流速度,航行体表面压力峰值最大增加了56.7%;在质量流率由2 kg/s提高到16 kg/s时,航行体所受力矩降低了80.8%,表面压力峰值最大降低了82.8%.

Geldart C类脱硫灰颗粒在环流耦合提升管内稳定流动特性

我国CO_(2)的排放中70%来自工业领域,故工业过程的碳捕集对实现“双碳目标”十分关键。工业烟气中往往含有的硫氧化物会腐蚀设备并使后续脱碳等过程使用的催化剂中毒。因此,工业烟气的深度脱硫技术对后续的CO_(2)捕集或提纯过程至关重要。循环流化床半干法烟气脱硫因具有脱硫效率高、无污染、停留时间可控等优点受到广泛关注。循环流化床脱硫工艺中作为脱硫剂的脱硫灰颗粒为典型Geldart C类颗粒。由于C类颗粒的强黏附性,其在循环流化床操作中容易结块,从而影响装置稳定运行。为了强化脱硫灰颗粒在循环流化床内的流动稳定性,提出了环流强化的耦合提升管反应器的概念,并自行设计搭建了一套导流筒内径100 mm、高度300 mm,外筒内径160 mm、高度760 mm,输送段内径75 mm、总高度12.6 m的环流耦合提升管。在U_(g)=4 m/s、G_(s)=45 kg/(m^(2)·s),U_(g)=7 m/s、G_(s)=25 kg/(m^(2)·s)的操作条件下,考察了环流段的压力分布、标准差以及功率谱密度。当环隙区气速为0.4 m/s时,环流流动能够实现稳定、连续的密相环流流动。在C类颗粒形成稳定流动基础上,讨论了环流耦合提升管内的流动特性分布规律,包括固含率和颗粒速度。实验发现,环流流动的设计可以强化C类颗粒的流动特性,大幅提高耦合反应器内C类颗粒脱硫灰固含率,并实现了C类颗粒循环流态化装置的稳定运行。同时,这些研究结果可以为C类颗粒新型循环流态化反应器设计提供参考。

控压钻井实时计算及控制决策方法研究

随着石油勘探开发向边缘、深部复杂地区和非常规资源发展,窄密度窗口、高井控风险等钻井问题越来越突出。对于窄密度窗口地层,控压钻井能有效降低钻井作业难度和井控风险。但现有控压系统在无井底压力测量数据条件下的计算分析能力有限,无法实现准确指导常规控压钻井和精细控压作业实时计算分析与控制决策推荐。因此,基于现场工程录井、控压实时数据,建立了自动判断控压钻井作业工况的分支判断树,实现了11种钻井工况的实时识别。从环空液固两相流动特征着手,耦合井筒压力和地层流体侵入量,建立了控压钻井过程中的环空压力分布预测模型,实现了井口回压预控值的计算、确定和推荐。在理论研究基础上,开发了控压钻井计算分析及控制决策系统,现场测试表明:控压钻井过程中可以进行井筒压力及井口回压值模拟分析、自动识别钻井工况和井下复杂,立管压力的系统计算值与实测值之间平均误差为1.88%,基于安全作业条件的井口回压预测值与实控值符合率达到89.8%,实现了基于实时工程参数的控压钻井在线计算分析与控制决策,提高了控压钻井井口回压控制的可靠性和时效性,有效指导常规控压钻井作业,并通过流程优化提升了精细控压钻井作业能力和智能化水平。