Metal–Organic Gel Leading to Customized Magnetic‑Coupling Engineering in Carbon Aerogels for Excellent Radar Stealth and Thermal Insulation Performances

Metal–organic gel(MOG)derived composites are promising multi-functional materials due to their alterable composition,identifiable chemical homogeneity,tunable shape,and porous structure.Herein,stable metal–organic hydrogels are prepared by regulating the complexation effect,solution polarity and curing speed.Meanwhile,collagen peptide is used to facilitate the fabrication of a porous aerogel with excellent physical properties as well as the homogeneous dispersion of magnetic particles during calcination.Subsequently,two kinds of heterometallic magnetic coupling systems are obtained through the application of Kirkendall effect.FeCo/nitrogen-doped carbon(NC)aerogel demonstrates an ultra-strong microwave absorption of−85 dB at an ultra-low loading of 5%.After reducing the time taken by atom shifting,a FeCo/Fe3O4/NC aerogel containing virus-shaped particles is obtained,which achieves an ultra-broad absorption of 7.44 GHz at an ultra-thin thickness of 1.59 mm due to the coupling effect offered by dual-soft-magnetic particles.Furthermore,both aerogels show excellent thermal insulation property,and their outstanding radar stealth performances in J-20 aircraft are confirmed by computer simulation technology.The formation mechanism of MOG is also discussed along with the thermal insulation and electromagnetic wave absorption mechanism of the aerogels,which will enable the development and application of novel and lightweight stealth coatings.

A new thermomechanical coupled FDEM model for geomaterials considering continuum-discontinuum transitions

A new thermomechanical(TM)coupled finite-discrete element method(FDEM)model,incorporating heat conduction,thermal cracking,and contact heat transfer,has been proposed for both continuous and discontinuous geomaterials.This model incorporates a heat conduction model that can accurately calculate the thermal field in continuousediscontinuous transition processes within a finite element framework.A modified contact heat transfer model is also included,which accounts for the entire contact area of discrete bodies.To align with the finite strain theory utilized in the FDEM mechanics module,the TM coupling module in the model is based on the multiplicative decomposition of the deformation gradient.The proposed model has been applied to various scenarios,including heat conduction in both continuous and discontinuous media during transient states,thermal-induced strain and stress,and thermal cracking conditions.The thermal field calculation model and the TM coupling model have been validated by comparing the numerical results with experiment findings and analytical solutions.These numerical cases demonstrate the reliability of the proposed model convincingly,making it suitable for use across a wide range of continuous and discontinuous media.

Anisotropic strength,deformation and failure of gneiss granite under high stress and temperature coupled true triaxial compression

The anisotropic mechanical behavior of rocks under high-stress and high-temperature coupled conditions is crucial for analyzing the stability of surrounding rocks in deep underground engineering.This paper is devoted to studying the anisotropic strength,deformation and failure behavior of gneiss granite from the deep boreholes of a railway tunnel that suffers from high tectonic stress and ground temperature in the eastern tectonic knot in the Tibet Plateau.High-temperature true triaxial compression tests are performed on the samples using a self-developed testing device with five different loading directions and three temperature values that are representative of the geological conditions of the deep underground tunnels in the region.Effect of temperature and loading direction on the strength,elastic modulus,Poisson’s ratio,and failure mode are analyzed.The method for quantitative identification of anisotropic failure is also proposed.The anisotropic mechanical behaviors of the gneiss granite are very sensitive to the changes in loading direction and temperature under true triaxial compression,and the high temperature seems to weaken the inherent anisotropy and stress-induced deformation anisotropy.The strength and deformation show obvious thermal degradation at 200℃due to the weakening of friction between failure surfaces and the transition of the failure pattern in rock grains.In the range of 25℃ 200℃,the failure is mainly governed by the loading direction due to the inherent anisotropy.This study is helpful to the in-depth understanding of the thermal-mechanical behavior of anisotropic rocks in deep underground projects.

Fluid-Structure Coupled Analysis of the Transient Thermal Stress in an Exhaust Manifold

The development of thermal stress in the exhaust manifold of a gasoline engine is considered.The problem is addresses in the frame of a combined approach wherefluid and structure are coupled using the GT-POWER and STAR-CCM+software.First,the external characteristic curve of the engine is compared with a one-dimen-sional simulation model,then the parameters of the model are modified until the curve matches the available experimental values.GT-POWER is then used to transfer the inlet boundary data under transient conditions to STAR-CCM+in real-time.The temperature profiles of the inner and outer walls of the exhaust manifold are obtained in this way,together with the thermal stress and thermal deformation of the exhaust manifold itself.Using this information,the original model is improved through the addition of connections.Moreover,the local branch pipes are optimized,leading to significant improvements in terms of thermal stress and thermal deforma-tion of the exhaust manifold(a 7%reduction in the maximum thermal stress).

Numerical Solution for Thermal Elastohydrodynamic Lubrication of Line Contact with Couple Stress Fluid as Lubricant

In this paper,the detailed analysis of the influence of thermal and non-Newtonian aspects of lubricant(couple stress fluid)on EHL line contact as a function of slide-roll ratio is presented.The novel low complexity FAS(full approximation scheme),of the multigrid scheme,with Jacobi dipole and Gauss Seidel relaxation is used for the solution of coupled equations viz.modified Reynolds equation,film thickness equation and energy equation satisfying appropriate boundary conditions.The analysis reveals the combined influence of non-Newtonian,thermal and slide-roll ratio(of bearing moving with different speeds)on pressure,film thickness and pressure spike covering a wide range of physical parameters of interest.Results show that pressure spike is strongly influenced by thermal,slide-roll ratio and non-Newtonian character of lubricant with negligible effect on the overall pressure distribution.Also,the minimum film thickness is slightly altered and it increases with the increase in the couple stress parameter.These findings confirm the importance of non-Newtonian and thermal effects in the study of EHL.

Analysis of influence of heat exchangerfouling on heat transfer performancebased on thermal fluid coupling

A study on heat transfer performance by thermal fluid coupling simulation for the fouling in a shell-tube heat exchanger used in engineering was presented. The coupling simulation was performed in a fluid and solid domains under three different fouling conditions: fouling inside the tube, fouling outside the tube, and fouling inside the shell. The flow field, temperature, and pressure distributions in the heat exchanger were solved numerically to analyze the heat transfer performance parameters, such as thermal resistance. It is found that the pressure drop of the heat exchanger and the thermal resistance of the tube wall increase by nearly 30% and 20%, respectively, when the relative fouling thickness reaches 10%. The fouling inside the tube has more impact on the heat transfer performance of the heat exchanger, and the fouling inside the shell has less impact.

Thermodynamic Analysis,Simulation and Optimization on Energy Savings of Ideal Internal Thermally Coupled Distillation Columns

Internal thermally coupled distillation columns (ITCDIC) are the frontier of distillation energy saving research. In this paper, a novel energy saving model of ideal ITCDIC and a simulation algorithm are presented,upon which a series of comparative studies on energy savings with conventional distillation columns are carried out. Furthermore, we present an optimization model of ideal ITCDIC, which can be used to achieve the maximum energy saving and find the optimal design parameters directly. The binary system of benzene-toluene is adopted for the illustrative example of simulation and optimization. The results show that the maximum energy saving of ITCDIC is 52.25% (compared with energy consumption of conventional distillation under the minimum reflux ratio operation); the optimal design parameters are obtained, where the rectifying section pressure and the feed thermal condition are Pr=0.3006 MPa and q=0.5107 respectively.

Design and Control of Thermally Coupled Reactive Distillation Sequence for Biodiesel Production

Decreasing petroleum reserves and growing alternative fuels requirements have promoted the study of biodiesel production. In this work, two thermally coupled reactive distillation designs for biodiesel production were investigated, and the sensitivity analysis was conducted to obtain the appropriate design values. The thermodynamic analysis and economics evaluation were performed to estimate the superiority of the thermally coupled designs over the base case. The proposed biodiesel production processes were simulated using the simulator Aspen Plus, and calculation results show that the exergy loss and economic cost in the two thermally coupled designs can be greatly reduced. It is found that the thermally coupled side-stripper reactive distillation design provides more economic benefits than the side-rectifier one. The dynamic performance of the thermally coupled side-stripper design was investigated and the results showed that the proposed control structure could effectively handle large feed disturbances.

Simulation and Optimization for Thermally Coupled Distillation Using Artificial Neural Network and Genetic Algorithm

In this paper, a new approach using artificial neural network and genetic algorithm for the optimization of the thermally coupled distillation is presented. Mathematical model can be constructed with artificial neural network based on the simulation results with ASPEN PLUS. Modified genetic algorithm was used to optimize the model. With the proposed model and optimization arithmetic, mathematical model can be calculated, decision variables and target value can be reached automatically and quickly. A practical example is used to demonstrate the algorithm.

Finite Element Method Analysis of Stress Field Considering Thermal Coupled Force During Laser Process

According to the prominent characteristic of rapid heating and cooling velocity in process of laser phase transformation hardening, it is important and necessary to consider the couple relation among temperature, phase transformation and stress. Based on the above, a mathematical model to analyze transformation and to reflect its characteristic is presented. Also temperature field control equation relative to stress and phase transformation is set up and thermal elastoplastic constitutive equation containing phase transformation was derived, In a given yield condition, temperature and stress field are numerically calculated by means of Finite Element Method. The result indicates the calculation value coincides with result of test Stress especially thermal stress varied violently in process of laser phase transformation hardening, which leaded to the residual stress on the surface and accorded to the fact. This process can improve the characteristic of material, so it is significant to study on thermal stress of laser quenching, to discuss the effect of phase transformation and stress on temperature, to optimize the laser quenching process and to improve the synthetic mechanic properties of quenching material.

Evaluation of Haney-Type Surface ThermalBoundary Conditions Using a CoupledAtmosphere and Ocean Model

A coupled atmosphere-ocean model developed at the Institute for Space Studies at NASA Goddard Space Flight Center (Russell et al., 1995) was used to verify the validity of Haney-type surface thermal boundary condition, which linearly connects net downward surface heat fluxQ to air/sea temperature difference ΔT by a relaxation coefficientk. The model was initiated from the National Centers for Environmental Prediction (NCEP) atmospheric observations for 1 December 1977, and from the National Ocean Data Center (NODC) global climatological mean December temperature and salinity fields at 1°x 1° resolution. The time step is 7.5 minutes. We integrated the model for 450 days and obtained a complete model-generated global data set of daily mean downward net surface fluxQ, surface air temperatureT A, and sea surface temperatureT O. Then, we calculated the cross-correlation coefficients (CCC) betweenQ and ΔT. The ensemble mean CCC fields show (a) no correlation betweenQ and ΔT in the equatiorial regions, and (b) evident correlation (CCC≥0.7) betweenQ and ΔT in the middle and high latitudes. Additionally, we did the variance analysis and found that whenk=120 W m?2K?1, the two standard deviations, σQ and σκδT , are quite close in the middle and high latitudes. These results agree quite well with a previous research (Chu et al., 1998) on analyzing the NCEP re-analyzed surface data, except that a smaller value ofk (80 W m?2K?1) was found in the previous study. Key words Air-sea coupled system - Ocean surface fluxes - Surface thermal boundary condition

A Novel Thermally Coupled Reactive Distillation Column for the Hydrolysis of Methyl Acetate

A different pressure thermally coupled reactive distillation column(DPT-RD) for the hydrolysis of methyl acetate(Me Ac) is developed, and its design and optimization procedures are investigated. The sensitivity analysis is carried out to minimize the energy consumption, which is associated with the total annual cost(TAC). The influence of the proposed DPTRD scheme on energy consumption and economic efficiency are evaluated in comparison with the conventional reactive distillation column(CRD). Both the DPT-RD and CRD are simulated with the Aspen Plus?, and it can be observed that for the DPT-RD the energy consumption and the TAC are reduced, and the thermodynamic efficiency is increased as compared with the CRD process.

Novel Control Structure Design of Differential Pressure Thermally Coupled Reactive Distillation for Methyl Acetate Hydrolysis

In this paper, the novel control structures of differential pressure thermally coupled reactive distillation process for methyl acetate hydrolysis were proposed. The RadFrac module of Aspen Plus was adopted in the steady-state simulation. Sensitive analysis was applied to find the stable intial value and provide a basis for the improved control structure design. The Aspen Dynamics software was adopted to study the process dynamic behaviors, and two novel control structures provided with feed ratio controllers and sensitive tray temperature controllers were proposed. The reflux ratio controllers were applied in the improved novel control structures. Both control structures abandoned the composition controllers that were replaced by simpler controllers with which the product purity could meet the specification requiring under a ± 20% disturbance to the total feed flowrate / MeAc composition.

Thermal-electrical Coupled Analysis and Experimental Investigation on Spark Plasma Sintering of SiC Ceramics

Finite element simulations were conducted to study the mechanism of spark plasma sintering. The spark plasma sintering of SiC ceramics was simulated by the Marc software based on the load current curve and temperature-time curve deserved by SPS experiment. The concept of equivalent radiation coefficient was presented and applied during the simulation. The temperature distribution regularity of SiC ceramics sintered by SPS technology was got by thermal-electrical coupled finite element simulation. The experimental results show that by thermal-electrical coupled finite element analysis, the temperature rising and distribution regularity of nonconductive material can be preferable forecasted in the sintering process of SPS. In the initial stage of the heat preservation, the temperature of the central part of the sample has achieved sintering temperature, but now, the temperature of the sample is not uniform. The temperature for each part of the die is also quite different and the sample temperature in the center is higher than that in the edge. In the end of heat preservation, the central temperature of the sample is 50 ℃higher than the required sintering temperature, and the temperature gap for each part of the die decreases gradually.

Flow of couple stress fluid with variable thermal conductivity

The steady flow and heat transfer of a couple stress fluid due to an inclined stretching cylinder are analyzed. The thermal conductivity is assumed to be temperature dependent. The governing equations for the flow and heat transfer are transformed into ordinary differential equations. Series solutions of the resulting problem are computed. The effects of various interested parameters, e.g., the couple stress parameter, the angle of inclination, the mixed convection parameter, the Prandtl number, the Reynolds number, the radiation parameter, and the variable thermal conductivity parameter, are illustrated. The skin friction coefficient and the local Nusselt number are computed and analyzed. It is observed that the heat transfer rate at the surface increases while the velocity and the shear stress decrease when the couple stress parameter and the Reynolds number increase. The temperature increases when the Reynolds number increases.

Thermokinetic Oscillation of a Two-step Reacting System Coupled with Thermal Conduction and Apparent

ＴｈｅｒｍｏｋｉｎｅｔｉｃＯｓｃｉｌｌａｔｉｏｎｏｆａＴｗｏ－ｓｔｅｐＲｅａｃｔｉｎｇＳｙｓｔｅｍＣｏｕｐｌｅｄｗｉｔｈＴｈｅｒｍａｌＣｏｎｄｕｃｔｉｏｎａｎｄＡｐｐａｒｅｎｔＵｎｃｅｒｔａｉｎｔｙｉｎｔｈｅＰｈｅｎｏｍｅｎｏｌｏｇｉｃａｌＫｉｎｅｔ...

Investigating the Thermal Stress of Millisecond Pulsed Laser Irradiation on Charge-Coupled Devices

In this study, a two-dimensional model describing thermal stress on a charge-coupled device (CCD) induced by ms laser pulses was examined. Considering the nonlinearity of the CCD’s material parameters and the melting phase transition process of aluminum electrode materials was considered by using equivalent specific heat capacity method, the physical process where a laser pulse irradiating a CCD pixel array was simulated using COMSOL Multiphysics software. The temperature field and thermal stress field were calculated and analyzed. In order to clarify the mechanism producing damage on the CCD detector, Raman spectra from silicon were measured with a micro-Raman spectrometer to determine stress change in the CCD chip. The procedure presented herein illustrates a method for evaluating strain in a CCD after laser irradiation.

Investigation of Thermal Losses in a Soft Magnetic Composite Using Multiphysics Modelling and Coupled Material Properties in an Induction Heating Cell

The complex interaction between material properties in an induction heating circuit was studied by multi physics simulation and by experimental verification in a full-scale laboratory heater. The work aims to illustrate the complexity of the system of interacting materials, but also to propose a method to verify properties of soft magnetic composite materials in an integrated system and to identify which properties are the most critical under different circumstances and load cases. Heat losses at different loads were primarily studied, from DC currents to AC currents at 15, 20 and 25 kHz, respectively. A FE model for magnetic simulation was correlated with a corresponding model for heat simulation. The numerical model, as well as the established input material data, could be verified through the experimental measurements. In this particular study, the current loss in the litz wire was the dominant heat source, thus making the thermal conductivity of the SMC the most important property in this material.

Thermal-Structural Coupled Analysis of ITER Torus Cryo-Pump Housing

An ITER torus cryo-pump housing （TCPH）, which encloses a torus cryo-pump, is connected to a vacuum vessel （VV） by a set of associated double bellows. There are complicated loads due to two different operating states （pumping and regeneration） and foreseeable accidents with the cryo-pump. This paper describes a thermal-structural coupled analysis of the present TCPH according to tho allowatfle stress criteria of RCC-MR, in which the worst cases and outcomes of various load combinations are obtained. Meanwhile, optimization of the structure has been carried oul, to obtain positive analysis results and an adequate safety margin.