High-aspect-ratio metallic surface microstructures are increasingly demanded in breakthrough applications,such as high-performance heat transfer enhancement and surface plasmon devices.However,the fast and cost-effect...High-aspect-ratio metallic surface microstructures are increasingly demanded in breakthrough applications,such as high-performance heat transfer enhancement and surface plasmon devices.However,the fast and cost-effective fabrication of high-aspect-ratio microstructures on metallic surfaces remains challenging for existing techniques.This study proposes a novel cutting-based process,namely elliptical vibration chiseling(EV-chiseling),for the high-efficiency texturing of surface microstructures with an ultrahigh aspect ratio.Unlike conventional cutting,EV-chiseling superimposes a microscale EV on a backward-moving tool.The tool chisels into the material in each vibration cycle to generate an upright chip with a high aspect ratio through material deformation.Thanks to the tool’s backward movement,the chip is left on the material surface to form a microstructure rather than falling off.Since one microstructure is generated in one vibration cycle,the process can be highly efficient using ultrafast(>1 kHz)tool vibration.A finite element analysis model is established to explore the process mechanics of EV-chiseling.Next,a mechanistic model of the microstructured surface generation is developed to describe the microstructures’aspect ratio dependency on the process parameters.Then,surface texturing tests are performed on copper to verify the efficacy of EV-chiseling.Uniformed micro ribs with a spacing of 1–10μm and an aspect ratio of 2–5 have been successfully textured on copper.Compared with the conventional EV-cutting that uses a forward-moving tool,EV-chiseling can improve the aspect ratio of textured microstructure by up to 40 times.The experimental results also verify the accuracy of the developed surface generation model of microstructures.Finally,the effects of elliptical trajectory,depth of cut,tool shape,and tool edge radius on the surface generation of micro ribs have been discussed.展开更多
Large cutting height fully mechanized top-coal caving is a new mining method that improves recovery ratio and single-pass production. It also allows safe and efficient mining. A rational cutting height is one key para...Large cutting height fully mechanized top-coal caving is a new mining method that improves recovery ratio and single-pass production. It also allows safe and efficient mining. A rational cutting height is one key parameter of this technique. Numerical simulation and a granular-media model experiment were used to analyze the effect of cutting height on the rock pressure of a fully mechanized top-coal caving work face. The recovery ratio was also studied. As the cutting height increases the top-coal thickness is reduced. Changing the ratio of cutting to drawing height intensifies the face pressure and the top-coal shattering. A maximum cutting height exists under a given set of conditions due to issues with surrounding rock-mass control. An increase in cutting height makes the top-coal cave better and the recovery ratio when drawing top-coal is then improved. A method of adjusting the face rock pressure is presented. Changing the cutting to drawing height ratio is the technique used to control face rock pressure. The recovery ratio when cutting coal exceeds that when caving top-coal so the face recovery ratio may be improved by over sizing the cutting height and increasing the top-coal drawing ratio. An optimum ratio of cutting to drawing height exists that maximizes the face recovery ratio. A rational cutting height is determined by comprehensively considering the surrounding rock-mass control and the recovery ratio. At the same time increasing the cutting height can improve single pass mining during fully mechanized top-coal caving.展开更多
This paper presents an experimental investigation focused on identifying the effects of cutting conditions and tool construction on the surface roughness and natural frequency in turning of AISI1045 steel. Machining e...This paper presents an experimental investigation focused on identifying the effects of cutting conditions and tool construction on the surface roughness and natural frequency in turning of AISI1045 steel. Machining experiments were carried out at the lathe using carbide cutting insert coated with TiC and two forms of cutting tools made of AISI 5140 steel. Three levels for spindle speed, depth of cut, feed rate and tool overhang were chosen as cutting variables. The Taguchi method L9 orthogonal array was applied to design of experiment. By the help of signal-to-noise ratio and analysis of variance, it was concluded that spindle speed has the significant effect on the surface roughness, while tool overhang is the dominant factor affecting natural frequency for both cutting tools. In addition, the optimum cutting conditions for surface roughness and natural frequency were found at different levels. Finally, confirmation experiments were conducted to verify the effectiveness and efficiency of the Taguchi method in optimizing the cutting parameters for surface roughness and natural frequency.展开更多
The thermo-hydraulic properties of circular tubes with a twisted tape inside(used accordingly to induce turbulence and enhance heat transfer through the tube wall)are described for Reynolds Numbers ranging from 830 to...The thermo-hydraulic properties of circular tubes with a twisted tape inside(used accordingly to induce turbulence and enhance heat transfer through the tube wall)are described for Reynolds Numbers ranging from 830 to 1990.Tapes twisted with the three distinct twist ratios are considered,namely,6,4.4 and 3.Air is used as the working fluid in several tests.For the sake of comparison,the standard tube with no insert is also examined.It is shown that in the presence of the twisted tape,the‘frictional factor’,‘Nusselt Number’and the‘thermal performance factor’are much higher than those obtained for the plain tube.Moreover,the tapes having the lowest twist ratio,i.e.,3,are more effective than the others in terms of heat transfer augmentation.The‘thermal performance factor’is greater than one for all the twisted tapes used in the experiments,which confirms the enhanced performances of the heat exchanger and the related savings in terms of total energy.展开更多
针对R-cut(Ratio cut)边缘检测分割模型对高分辨率遥感影像分割时存在过分割和模糊边缘敏感性问题,提出了一种多尺度R-cut(Multi-scale ratio cut,MSR-cut)的遥感影像边缘检测分割方法。首先,采用形态重建的分水岭分割算法对影像过分割...针对R-cut(Ratio cut)边缘检测分割模型对高分辨率遥感影像分割时存在过分割和模糊边缘敏感性问题,提出了一种多尺度R-cut(Multi-scale ratio cut,MSR-cut)的遥感影像边缘检测分割方法。首先,采用形态重建的分水岭分割算法对影像过分割,形成多个超像素区域;然后计算并提取影像各个区域的纹理特征信息熵值、光谱特征与邻域均值差分归一化值,分别进行同质性和异质性的有效衡量;并构建评价函数获取最优分割尺度,对这些超像素区域进行初步合并,得到影像的粗分割结果;最后结合各地物的边界权重信息,从全局角度用R-cut的方法对粗分割结果进一步合并,完成对影像的精细分割,生成最终的分割结果。实验选取5个不同场景的高分辨率遥感影像,采用定性和定量两种方法对比分析本文方法与传统R-cut边缘检测分割、Spectral-Rcut边缘检测分割和Textured-Rcut边缘检测分割方法。实验结果表明,MSR-cut边缘检测分割方法能够有效提高分割精度,增强噪声鲁棒性,可取得较好的分割视觉效果。展开更多
基金support for this research provided by the National Natural Science Foundation of China(Grant No.52105458)Beijing Natural Science Foundation(Grant No.3222009)+1 种基金Huaneng Group Science and Technology Research Project(No:HNKJ22-H105)China Postdoctoral Science Foundation(Grant No.2022M711807)。
文摘High-aspect-ratio metallic surface microstructures are increasingly demanded in breakthrough applications,such as high-performance heat transfer enhancement and surface plasmon devices.However,the fast and cost-effective fabrication of high-aspect-ratio microstructures on metallic surfaces remains challenging for existing techniques.This study proposes a novel cutting-based process,namely elliptical vibration chiseling(EV-chiseling),for the high-efficiency texturing of surface microstructures with an ultrahigh aspect ratio.Unlike conventional cutting,EV-chiseling superimposes a microscale EV on a backward-moving tool.The tool chisels into the material in each vibration cycle to generate an upright chip with a high aspect ratio through material deformation.Thanks to the tool’s backward movement,the chip is left on the material surface to form a microstructure rather than falling off.Since one microstructure is generated in one vibration cycle,the process can be highly efficient using ultrafast(>1 kHz)tool vibration.A finite element analysis model is established to explore the process mechanics of EV-chiseling.Next,a mechanistic model of the microstructured surface generation is developed to describe the microstructures’aspect ratio dependency on the process parameters.Then,surface texturing tests are performed on copper to verify the efficacy of EV-chiseling.Uniformed micro ribs with a spacing of 1–10μm and an aspect ratio of 2–5 have been successfully textured on copper.Compared with the conventional EV-cutting that uses a forward-moving tool,EV-chiseling can improve the aspect ratio of textured microstructure by up to 40 times.The experimental results also verify the accuracy of the developed surface generation model of microstructures.Finally,the effects of elliptical trajectory,depth of cut,tool shape,and tool edge radius on the surface generation of micro ribs have been discussed.
基金Financial support for this work, provided by the National Basic Research Program of China (No.2007CB209400)the National Natural Science Foundation of China (No.51004104)
文摘Large cutting height fully mechanized top-coal caving is a new mining method that improves recovery ratio and single-pass production. It also allows safe and efficient mining. A rational cutting height is one key parameter of this technique. Numerical simulation and a granular-media model experiment were used to analyze the effect of cutting height on the rock pressure of a fully mechanized top-coal caving work face. The recovery ratio was also studied. As the cutting height increases the top-coal thickness is reduced. Changing the ratio of cutting to drawing height intensifies the face pressure and the top-coal shattering. A maximum cutting height exists under a given set of conditions due to issues with surrounding rock-mass control. An increase in cutting height makes the top-coal cave better and the recovery ratio when drawing top-coal is then improved. A method of adjusting the face rock pressure is presented. Changing the cutting to drawing height ratio is the technique used to control face rock pressure. The recovery ratio when cutting coal exceeds that when caving top-coal so the face recovery ratio may be improved by over sizing the cutting height and increasing the top-coal drawing ratio. An optimum ratio of cutting to drawing height exists that maximizes the face recovery ratio. A rational cutting height is determined by comprehensively considering the surrounding rock-mass control and the recovery ratio. At the same time increasing the cutting height can improve single pass mining during fully mechanized top-coal caving.
文摘This paper presents an experimental investigation focused on identifying the effects of cutting conditions and tool construction on the surface roughness and natural frequency in turning of AISI1045 steel. Machining experiments were carried out at the lathe using carbide cutting insert coated with TiC and two forms of cutting tools made of AISI 5140 steel. Three levels for spindle speed, depth of cut, feed rate and tool overhang were chosen as cutting variables. The Taguchi method L9 orthogonal array was applied to design of experiment. By the help of signal-to-noise ratio and analysis of variance, it was concluded that spindle speed has the significant effect on the surface roughness, while tool overhang is the dominant factor affecting natural frequency for both cutting tools. In addition, the optimum cutting conditions for surface roughness and natural frequency were found at different levels. Finally, confirmation experiments were conducted to verify the effectiveness and efficiency of the Taguchi method in optimizing the cutting parameters for surface roughness and natural frequency.
文摘The thermo-hydraulic properties of circular tubes with a twisted tape inside(used accordingly to induce turbulence and enhance heat transfer through the tube wall)are described for Reynolds Numbers ranging from 830 to 1990.Tapes twisted with the three distinct twist ratios are considered,namely,6,4.4 and 3.Air is used as the working fluid in several tests.For the sake of comparison,the standard tube with no insert is also examined.It is shown that in the presence of the twisted tape,the‘frictional factor’,‘Nusselt Number’and the‘thermal performance factor’are much higher than those obtained for the plain tube.Moreover,the tapes having the lowest twist ratio,i.e.,3,are more effective than the others in terms of heat transfer augmentation.The‘thermal performance factor’is greater than one for all the twisted tapes used in the experiments,which confirms the enhanced performances of the heat exchanger and the related savings in terms of total energy.
文摘针对R-cut(Ratio cut)边缘检测分割模型对高分辨率遥感影像分割时存在过分割和模糊边缘敏感性问题,提出了一种多尺度R-cut(Multi-scale ratio cut,MSR-cut)的遥感影像边缘检测分割方法。首先,采用形态重建的分水岭分割算法对影像过分割,形成多个超像素区域;然后计算并提取影像各个区域的纹理特征信息熵值、光谱特征与邻域均值差分归一化值,分别进行同质性和异质性的有效衡量;并构建评价函数获取最优分割尺度,对这些超像素区域进行初步合并,得到影像的粗分割结果;最后结合各地物的边界权重信息,从全局角度用R-cut的方法对粗分割结果进一步合并,完成对影像的精细分割,生成最终的分割结果。实验选取5个不同场景的高分辨率遥感影像,采用定性和定量两种方法对比分析本文方法与传统R-cut边缘检测分割、Spectral-Rcut边缘检测分割和Textured-Rcut边缘检测分割方法。实验结果表明,MSR-cut边缘检测分割方法能够有效提高分割精度,增强噪声鲁棒性,可取得较好的分割视觉效果。
