Robust interface and excellent as-built mechanical properties of Ti–6Al–4V fabricated through laser-aided additive manufacturing with powder and wire

The feasibility of manufacturing Ti-6Al-4V samples through a combination of laser-aided additive manufacturing with powder(LAAM_(p))and wire(LAAM_(w))was explored.A process study was first conducted to successfully circumvent defects in Ti-6Al-4V deposits for LAAM_(p) and LAAM_(w),respectively.With the optimized process parameters,robust interfaces were achieved between powder/wire deposits and the forged substrate,as well as between powder and wire deposits.Microstructure characterization results revealed the epitaxial prior β grains in the deposited Ti-6Al-4V,wherein the powder deposit was dominated by a finerα′microstructure and the wire deposit was characterized by lamellar α phases.The mechanisms of microstructure formation and correlation with mechanical behavior were analyzed and discussed.The mechanical properties of the interfacial samples can meet the requirements of the relevant Aerospace Material Specifications(AMS 6932)even without post heat treatment.No fracture occurred within the interfacial area,further suggesting the robust interface.The findings of this study highlighted the feasibility of combining LAAM_(p) and LAAM_(w) in the direct manufacturing of Ti-6Al-4V parts in accordance with the required dimensional resolution and deposition rate,together with sound strength and ductility balance in the as-built condition.

BONDING INTERFACE AND WEAR BEHAVIOR OF CBN GRAINS BRAZED USING NANO-TiC POWDER MODIFIED FILLER

A new kind of composite fillers,composed of Ag-Cu-Ti alloy and nano-TiC powders,is utilized to braze cubic boron nitride （CBN） grains and tool substrate. The bonding system,including the interfacial microstructure and reactive products between CBN grains and filler layer,is observed by optical microscope and scanning electron microscope （SEM）. Resistant-to-wear experiments of the brazed grains are performed. Results show that the nano-TiC powders evenly distribute in the filler layer so that the resultants grow compactly and uniformly on the surface of CBN grain. This indicates that the chemical bond is established between CBN grains and nano-TiC modified filler. Accordingly,the bonding strength of the grains is ensured. The CBN grains are worn smoothly without grain pull-out.

Enhanced photocatalytic properties of hierarchical nanostructured TiO_2 spheres synthesized with titanium powders

Using Ti powder as reagent, TiO 2 nanoneedle/nanoribbon spheres were prepared via hydrothermal method in NaOH solution. The samples were characterized by field emission scanning electron microscopy （FESEM）, transmission electron microscopy （TEM） with selected area electron diffraction （SAED）, X-ray diffraction （XRD）, and UV-visible light absorption spectrum. The results indicate that the growth orientations of the crystals are influenced by the hydrothermal temperature and NaOH concentration. The diameter of the nanoneedle spheres and nanoribbon spheres （40 50 μm） are almost the same as that of Ti powders. TiO 2 nanoneedle/nanoribbon sphere powders are anatase after heat treatment at 450 °C for 1 h. Furthermore, methyl orange was used as a target molecule to estimate the photocatalytic activity of the specimens. Under the same testing conditions, the photocatalytic activities of the products decrease in the following order： TiO 2 nanoneedle sphere, TiO 2 nanoribbon sphere and P25.

Phase evolution of plasma sprayed Al_2O_3-13%TiO_2 coatings derived from nanocrystalline powders

Commercial nanosized alumina and titania particles were selected as raw materials to prepare the blended slurry with composition of A1203-13%TiO2 （mass fraction）, which were reconstituted into micrometer-sized granules by spray drying, subsequently sintering at different temperatures to form nanostructured feedstock for thermal spraying, and then A1203-13%TiO2 nanocoatings were deposited by plasma spraying. The evolution of morphology, microstructure, and phase transformation of the agglomerated powder and as-sprayed coatings were characterized by X-ray diffraction （XRD） and scanning electron microscopy （SEM）. The results show that A1203 retains the same a phase as the raw material during sintering, while TiO2 changes from anatase to futile. During plasma spraying, some a-A1203 phases solidify to form metastable y-A1203, and the volume fraction of a-A1203 decreases as CPSP increases. However, peaks of the TiO2 phase are not observed from the as-sprayed coatings except for the coatings sprayed at the lower CPSP. As the CPSP increases, nanostructured TiO2 is dissolved easily in y-A1203 or z-A1203＇TiO2 phase. After heat treatment, y-A1203 in the coatings transforms to a-A1203, and rutile is precipitated.

Effect of surfactants on dispersion property and morphology of nano-sized nickel powders

Fine face-centered cubic (FCC) nickel powders were synthesized by liquid phase reduction with different surfactants. The products were investigated by scanning electron microscopy (SEM), laser particle size analyzer and X-ray powder diffraction (XRD). The results indicate that the type, dosage and relative molecular mass of surfactants significantly impact the purity, dispersion property, particle size, size distribution and morphology of the products. The nonionic surfactants poly ethylene glycol (PEG) and polyethylene glycol sorbitan monostearate (Tween) showed better dispersing ability in the reaction system than the others. The optimal mass ratios of surfactant to Ni are 100 mg/g and 150 mg/g for PEG-600 and Tween-40, respectively. The products obtained in the optimal conditions have ideal morphology and narrow size distribution. Moreover, study on the relative molecular mass effect revealed that with the increase of the relative molecular mass of Tween, the morphology of nickel powders changed from sphere to spiny ball.

Investigation on Quick Surface Metallization of Nano Titania Powder

Quick surface metallization of titania powder was carried out by electrolesschemical deposition of nickel. The fabricated product was characterized by XRD, SEM, FTIR andcross-section metallography. The analysis results show that titania particles are completely coatedby a thin nickel shell about 600 nm thick composed of nano-sized crystalline nickel particles.Mechanism of nickel chemical deposition on nano powder is proposed.

Synthesis of Y_2O_3 Nano-Powder from Yttrium Oxalate under Ambient Temperature

High purity Y_2O_3 nano-powders was synthesized directly from solution ofindustrial YCl_3 by method of oxalate precipitation through super-micro-reactors made by complexnon-ionic surfactant. The purity and diameter of Y_2O_3 particles were controlled by such processingparameters as concentration of YCl_3 and oxalic acid and complex non-ionic surfactant etc. TEMphotomicrographs show that Y_2O_3 particles are spherical in shape, with an average diameter of lessthan 30 nm. Test results certify that the purity and particle diameter as well as the dispersion ofY_2O_3 nano-powder depend on the concentrations of YCl_3, oxalic acid and complex non-ionicsurfactant. The optimum ranges of the concentrations for YCl_3 and complex non-ionic surfactant whenthe diameter of Y_2O_3 particles is smaller than 100 nm are 0.43 ～1.4 mol ? L^(-1) and0.031～0.112 mol·L^(-1) respectively, while the mass fraction range of oxalic acid is 10% ～18% .The purity of Y_2O_3 nano-powder tested by ICP-AES analysis is 99.99% .

Preparation of Nano-sized Zirconium Carbide Powders through a Novel Active Dilution Self-propagating High Temperature Synthesis Method

High quality nano-sized zirconium carbide （ZrC） powders were successfully fabricated via a developed chemical active dilution self-propagating high-temperature synthesis （SHS） method assisted by ball milling pretreatment process using traditional cheap zirconium dioxide powder （ZrO2）, magnesium powder （Mg） and sucrose （C12H22Oll） as raw materials. FSEM, TEM, HRTEM, SAED, XRD, FTIR and Raman, ICP- AES, laser particle size analyzer, oxygen and nitrogen analyzer, carbon/sulfur determinator and TG-DSC were employed for the characterization of the morphology, structure, chemical composition and thermal stability of the as-synthesized ZrC samples. The as-synthesized samples demonstrated high purity, low oxygen content and evenly distributed ZrC nano-powders with an average particle size of 50nm. In addition, the effects of endothermic rate and the possible chemical reaction mechanism were also discussed.

Synthesis and Characterization of Nano-sized Boron Powder Prepared by Plasma Torch

Hydrogen thermal plasma jet was employed to prepare nano-sized boron powder with hydrogen reduction of BCI3. The maximum yield of nano-sized boron powders was about 50% with the operational conditions of H2/BCl3 of 4.5：1, total feed of 4.9 m3/h, and plasma power of 25 kW. The samples were analyzed by X-ray diffraction （XRD）, field emission scanning electron microscopy （FE-SEM）, and inductively coupled plasma - mass spectrometry （ICP-MS）, inductively coupled plasma - atomic emission spectrometry （ICP-AES）, inductive combustion infrared absorption （ICIA） and infrared thermal conductivity of oxygen and nitrogen analyzer （ITCA）. The results show that the boron powders have different crystal structures with higher dispersion and purity. The average diameter is about 50 nm, and the purity is 90.29% or so. This new technology can use simple process to produce high quality boron powders, and is feasible for industrial production.

Preparation and Characterization on Nano- Sized Barium Titanate Powder Doped with Lanthanum by Sol-Gel Process

The nano-sized BaTiO3:La3+ powders were prepared by sol-gel process using butyl phthalate, barium acetate and lanthanum oxide as raw material, and these samples were tested by means of TG-DTA, XRD and SEM. The results indicate that with the annealing temperature and the doped concentration rising, the powders' particle sizes will increase and decrease respectively. When annealing temperature is 900℃and doped concentration is 7%, the phase is cubic without other phases, and the particle size of power is 43 .34 nm.

Synthesis of Neodymium-Doped Yttrium Aluminum Garnet (Nd∶YAG) Nano-Sized Powders by Low Temperature Combustion

The homogeneously dispersed, less agglomerated (Nd0.01Y0.99)3Al5O12 nano-sized powders were synthesized by the low temperature combustion (LCS), using Nd2O3, Y2O3, Al(NO3)3·9H2O, ammonia water and citric acid as starting materials. This method effectively solves the problems caused by solid-state reaction at high temperature and hard agglomerates brought by the chemical precipitation method. The powders were characterized by TG-DTA, XRD, FT-IR, TEM respectively and the photoluminescence (PL) spectra of (Nd0.01Y0.99)3Al5O12 green and sintered ceramic disks were measured. The results show that the forming temperature of YAG crystal phase is 850 ℃ and YAP crystal phase appearing during the calcinations transforms to pure YAG at 1050 ℃. The particle size of the powders synthesized by the LCS is in a range of 20～50 nm depending on the thermal treatment temperatures. The effectively induced cross section (σin) with the value 4.03×10-19 cm2 of (Nd0.01Y0.99)3Al5O12 ceramics is about 44% higher than that of single crystal.

PREPARING NANO-CRYSTALLINE La DOPED WC/Co POWDER BY HIGH ENERGY BALL MILLING

The La doped WC/Co powder was prepared by high energy ball milling. The changes of crystal structure, micrograph and defect of the powder were investigated by means of XRD (X-ray diffraction), SEM (scanning electron microscope) and DTA (differential thermal analysis). The results show that adding trace La element into carbides is effective to minish the grain size of WC/Co powder. The La doped carbides powder with grain size of 30nm can be obtained after 10h ball milling. The XRD peak of Co phase disappeared after 20h ball milling, which indicated solid solution (or secondary solid solution) of Co phase in WC phase. The La doped powder with grain size of 10nm is obtained after 30h ball milling. A peak of heat release at the temperature of 470℃ was emerged in DTA curve within the range of heating temperature, which showed that the crystal structure relaxation of the powder appeared in the process of high energy ball milling. After consolidated the La doped WC/Co alloy by high energy ball milling exhibits ultra-fine grain sizes and better mechanical properties.

DIELECTRIC PROPERTIES OF NANO Si/C/N COMPOSITE POWDER AND NANO SiC POWDER AT HIGH FREQUENCIES AND MICROSTRUCTURE CHARACTERIZATION

The dielectric properties of nano Si/C/N composite powder and nano SiC powder at high frequencies have been studied. The nano Si/C/N composite powder and nano SiC powder were synthesized from hexamethyldisilazane ((Me 3Si) 2NH) (Me:CH 3) and SiH 4 C 2H 2 respectively by a laser induced gas phase reaction. The complex permittivities of the nano Si/C/N composite powder and nano SiC powder were measured between 8 2GHz and 12 4GHz. The real and imaginary parts of the complex permittivities of nano Si/C/N composite powder are much higher than those of nano SiC powder. The SiC microcrystalline in the nano Si/C/N composite powder dissolved a great deal of nitrogen. The local structure around Si atoms changed by introducing N into SiC. Carbon atoms around Si were substituted by N atoms. So charged defects and quasi free electrons moved in response to the electric field, diffusion or polarization current resulted from the field propagation. The high ε″and loss factor tgδ(ε″/ε′) of Si/C/N composite powder were due to the dielectric relaxation.

The Preparation of Perovskite Nano Powder by Sol-gel from DTPA and the Mechanism of Thermal Decomposition

Dy0.8Sr0.2FeO3 nano powder, a synthetic oxide, is made by sol-gel method from metal nitrate and diethylenetriaminepentaacetic acid (DTPA), and the processing parameters are optimized. The process of the preparation, thermal decomposition and the property of the powder are studied by TG-DTA, IR, TEM, and XRD. The diameter of the average grain is about 70 nm. This new technique can be used in the preparation and the studying of na'no materials in the complex oxide system.

Synthesis and Luminescence of Nano Fluorescent Powder of Y_4Al_2O_9:Eu^(3+)

Nano fluorescent powder of Y 4Al 2O 9:Eu 3+ was synthesized by sol gel method.The XRD shows that the product prepared at 900℃ is pure phase Y 4Al 2O 9:Eu 3+ .The Y 4Al 2O 9 powder is nano size crystal testified by BF and ED analysis of TEM.The grain diameter of Y 4Al 2O 9 is in the range between 20 and 50nm,and its average is 30nm.The luminescent spectra show that Eu 3+ ious occupy two kinds of sites in Y 4Al 2O 9 crystal lattice.One is in the strict inversion center,and the other is in off lying inversion center.When excited with UV light (λ=254nm),Y 4Al 2O 9:Eu 3+ exhibits an orange emission band at λ=590nm due to the 5D 0→ 7F 1 transition and a red emission band at λ=610nm due to 5D 0→ 7F 2 transition.

Powder Quartz/Nano-TiO2 Composite: Mechanochemical Preparation and Photocatalytic Degradation of Formaldehyde

Powder quartz(PQ)/nano-TiO2composite was prepared by a mechanochemical method. Based on as-prepared PQ/nano-TiO2composite, we prepared interior paints and investigated the degradation efficiency of formaldehyde(DEF). Scanning electron microscopy showed that nano-TiO2got well dispersed by the adding of PQ. Thermogravimetric analysis indicated that the mass ratio of 4:1 was a relatively good proportion for the most production of PQ/nano-TiO2composite. Fourier transform-infrared spectrometry showed that the peak position of Ti-O-Si bond varied with the milling time. At the early stage, no characteristic peak of Ti-O-Si bond was observed, while at the later stage, new peaks at 902 cm-1and 937 cm-1appeared. Meanwhile, PQ/nano-TiO2composite-based interior paint exhibited significant DEF of 96.3% compared to that consisting of sole nanoTiO2of 92.0% under visible light illumination. As an abundant mineral resource, PQ would make interior paints with HCHO purifying effect much more efficient and cheaper.

Progress on grain growth dynamics in sintering of nano-powders

Nanostructured materials, characterized by an ultrafine grain size, have stimulated much research interest by virtue of their unusual mechanical, electrical, optical, and magnetic properties. In this paper, the sintering process of nano-powders were reviewed, to which sintering of the traditional materials compared. The microstructural development, i.e., grain growth and densification during sintering as well as the mechanism of crystal surface diffusion and boundary migration were analyzed, and the dynamic models on sintering process were summarized by the relationship of grain growth and pores size, interface diffusion, densification rate, and sintering temperature. Finally, the research tendency of this major on the basis of above models was discussed.

ITO nano-powders prepared by microwave-assisted co-precipitation in aqueous phase

By using microwave-assisted co-precipitation in aqueous phase, adding surface activation agent PEG-6000 into the mixture of InCl3 solution and SnCl4 solution, and dropping the ammonia solution with the density (volume ratio) of 1-0 to 1-4, ITO precursor was prepared at different reaction system temperatures of 35 ℃-85 ℃, then ITO nano-powder was obtained after it was calcinated at 800 ℃ for 1 h. The morphology of ITO nano-powder was characterized by SEM and its electrical conductivity was determined by conductivity meter. The effects of different temperatures and ammonia concentration in microwave-assisted reaction system on its morphology and electric conductivity were discussed. The experimental results indicate that with the dilution of the ammonia solution or the rise of reacting system temperature, the morphology of ITO particles is transformed from spherical to rod-like one with the decline of its electric conductivity. And the electric conductivity of ITO nano-powders with spherical morphology is higher than that of ITO nano-powders with rod-like morphology.

PREPARATION OF NANOSIZED METAL-OXIDE ULTRAFINE POWDERS BY ATOMIZING-COMBUSTION TECHNIQUE

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Relation between powder size and electrolyte properties in nano YSZ system

YSZ (yttria stabilized zirconia) electrolyte properties made from different sizes of nano powders were investigated. As a result, the sample marked KD with the smallest size (10 nm) of first particles and the sample marked TH with narrow distribution and the smallest median diameter Mmed of 0.49μm have the best sintering properties and the highest electrical conductivity. There is a very well correlation between the density and the electrical conductivity of YSZ, that is, the samples with a higher density have a higher electrical conductivity. The area resistance of YSZ electrolyte made in the experiment, such as TH of 0.483 Ω·cm2, is much lower than that of the sample D of 1.300 Ω·cm2 made in Germany at 850℃. The complex resistance of YSZ electrolyte made in the experiment at the grain, grain boundary and electrode in the range of 300-750℃ decreases greatly compared to the sample made in Germany by shown in the complex impedance plot.