Si3N4-Si2N2O composites were fabricated with amorphous nano-sized silicon nitride powders by the liquid phase sintering （ LPS ）. The Si2 N2O phase was generated by an in-situ reaction 2 Si3 N4 （ s ） ＋ 1.5 02 （ g...Si3N4-Si2N2O composites were fabricated with amorphous nano-sized silicon nitride powders by the liquid phase sintering （ LPS ）. The Si2 N2O phase was generated by an in-situ reaction 2 Si3 N4 （ s ） ＋ 1.5 02 （ g ） = 3 Si2 N2O （ s ） ＋ N2 （ g ） . The content of Si2 N2 O phase up to 60% in the volume was obtained at a sintering temperature of 1 650℃ and reduced when the sintering temperature increased or decreased, indicating the reaction is reversible. The mass loss, relative density and average grain size increased with increasing the sintering temperature. The average grain size was less than 500 nm when the sintering temperature was below 1 700 ℃. The sintering procedure contains a complex crystallization and a phase transition ： amorphous silicon nitride→equiaxial α- Si3 N4→ equiaxial β- Si3 N4→ rod- like Si2 N2O→ needle- like β- Si3N4 . Small round-shaped β→ Si3 N4 particles were entrapped in the Si2 N2O grains and a high density of staking faults was situated in the middle of Si2 N2O grains at a sintering temperature of 1 650 ℃. The toughness inereased from 3.5 MPa·m^1/2 at 1 600 ℃ to 7.2 MPa· m^1/2 at 1 800 ℃ . The hardness was as high as 21.5 GPa （Vickers） at 1 600 ℃ .展开更多
Si3N4/TiC nanocomposite ceramics have been fabricated by hot pressing technique with Al2O3 and Y2O3 as additives. The results showed that well dispersed composite powder was carried out by adding dispersant and adjust...Si3N4/TiC nanocomposite ceramics have been fabricated by hot pressing technique with Al2O3 and Y2O3 as additives. The results showed that well dispersed composite powder was carried out by adding dispersant and adjusting pH values of suspensions. Remarkable increase in flexural strength at room temperatures was obtained by adding nanoparticles in Si3N4 matrix with 10% （wt pct） of nano-Si3N4 and 15% of nano-TiC. The flexural strength, fracture toughness and hardness were 1025 MPa, 7.5 MPa.m^1/2 and 15.6 GPa, respectively. The microstructures of materials were analyzed by scanning electron microscopy （SEM） and transmission electron microscopy （TEM）, which indicated that TiC nanoparticles distribute in the matrix and at the grain boundaries. According to the fracture form, low contents of nano particles could refine matrix grains and lead to the crack deflection as well as crack pinning. The multiplex microstructure was formed by mixing nano-Si3N4 particles. The crack trajectories exhibited crack deflection, rod-like grain bridging and pull-out.展开更多
Largescale vaporsolid synthesis of ultralong silicon nitride （Si3N4） nanowires was achieved by using simple thermal evaporation of mixture powders of active carbon and monoxide silicon. The products were charac teri...Largescale vaporsolid synthesis of ultralong silicon nitride （Si3N4） nanowires was achieved by using simple thermal evaporation of mixture powders of active carbon and monoxide silicon. The products were charac terized by Xray diffraction, scanning electron microscopy, energydispersive Xray spectroscopy, and transmission electron microscopy. The results suggest that the silicon nitride nanowires have a smooth surface, with lengths of up to several hundreds of microns and diameters of 100300 nm. A detailed study of both the chemical and structural composition was performed. Such ultralong sil icon nitride nanowires demonstrate potential applications as materials for constructing nanoscale devices and as reinforcement in advanced composites.展开更多
The microstructures and crack propagating characteristic of Si 3N 4 (μ)/SiC (n, w) composite ceramic were studied with AEM. The Si 3N 4 (μ)/SiC (n, w) composite ceramic consists of β Si 3N 4, β SiC, a smal...The microstructures and crack propagating characteristic of Si 3N 4 (μ)/SiC (n, w) composite ceramic were studied with AEM. The Si 3N 4 (μ)/SiC (n, w) composite ceramic consists of β Si 3N 4, β SiC, a small amount of α Si 3N 4 and α SiC, and amorphous phase. Most of Si 3N 4 grains were equiaxed crystal and also there were some bulky columnar ones. Most of SiC particles and SiC whiskers distributed at the Si 3N 4 grain boundaries and a few of smaller SiC particles in the Si 3N 4 grains. Most of amorphous structure was in the junction of several Si 3N 4 grains and thin amorphous layer was observed only at a few of Si 3N 4 boundaries. Failured cracks propagated mainly along the boundaries of the Si 3N 4 grains and partially passed through Si 3N 4 grains. The path of crack propagating might change, branching and twisting of the cracks might occur when the expanding crack meet the SiC particle and/or SiC whisker. Effect of the microstructure on strength and toughness of the composite ceramic was briefly discussed.展开更多
Fe/Si3N4 composite powder was synthesized by the heterogeneous precipitation-thermal reduction process,and then pressed into flakes under a pressure of 10 MPa.Flakes were sintered by pressureless and hot-pressing at 1...Fe/Si3N4 composite powder was synthesized by the heterogeneous precipitation-thermal reduction process,and then pressed into flakes under a pressure of 10 MPa.Flakes were sintered by pressureless and hot-pressing at 1 600℃under 0.1 MPa N2. The chemical composition,phases and microstructure of composite powder and sintered flakes were investigated by energy dispersive spectroscopy(EDS),X-ray diffraction(XRD),scanning electron microscopy(SEM)and transmission electron microscopy (TEM).The results show that the structure of composite powders is Si3N4 coated by nano Fe.The crystal phases of sintered flakes by pressureless are Fe(Si)compound,SiC and Si3N4.The crystal phases of the sintered samples by hot-pressing are Fe,Fe(Si) compound and Si3N4.It is found that crystal phases flakes obtained by pressureless and hot-pressing are very different.展开更多
The Si3N4-based nanocomposites reinforced with micro ZrO2 and nano SiC particles were prepared by polarity dispersant and vacuum-sintering technology. The mechanical properties and microstructures were tested. The res...The Si3N4-based nanocomposites reinforced with micro ZrO2 and nano SiC particles were prepared by polarity dispersant and vacuum-sintering technology. The mechanical properties and microstructures were tested. The results show that appropriate amount of micro ZrO2 and nano SiC particles, not only enhance the microhardness, but also block the excessively growth of β-Si3N4 and β-Si3N4 grains, so they finally all grow up to uniformly pole-shaped grains. This process is similar to the strengthening and toughening mechanism of grain whiskers and makes a remarkable improvement on the toughness. Compared with Si3N4 ceramic, the toughness of Si3N4/SiC/ZrO2 nanocomposites are increased from 6.2 MPa·m1/2 to 11 MPa·m1/2.展开更多
基金Funded by the National Science Foundation of China ( No.50375037)
文摘Si3N4-Si2N2O composites were fabricated with amorphous nano-sized silicon nitride powders by the liquid phase sintering （ LPS ）. The Si2 N2O phase was generated by an in-situ reaction 2 Si3 N4 （ s ） ＋ 1.5 02 （ g ） = 3 Si2 N2O （ s ） ＋ N2 （ g ） . The content of Si2 N2 O phase up to 60% in the volume was obtained at a sintering temperature of 1 650℃ and reduced when the sintering temperature increased or decreased, indicating the reaction is reversible. The mass loss, relative density and average grain size increased with increasing the sintering temperature. The average grain size was less than 500 nm when the sintering temperature was below 1 700 ℃. The sintering procedure contains a complex crystallization and a phase transition ： amorphous silicon nitride→equiaxial α- Si3 N4→ equiaxial β- Si3 N4→ rod- like Si2 N2O→ needle- like β- Si3N4 . Small round-shaped β→ Si3 N4 particles were entrapped in the Si2 N2O grains and a high density of staking faults was situated in the middle of Si2 N2O grains at a sintering temperature of 1 650 ℃. The toughness inereased from 3.5 MPa·m^1/2 at 1 600 ℃ to 7.2 MPa· m^1/2 at 1 800 ℃ . The hardness was as high as 21.5 GPa （Vickers） at 1 600 ℃ .
基金supported by the National Natural Sci ence Foundation of China(No.50105011)the Foundation for the author by the National Excellent Doctoral Disserta tion of China(200231)+2 种基金the Natural Science Foundation of Shandong Province(Y2004F14)the SRF for ROCS([2002]247),MOE,Chinathe SRF for ROCS(2002[247]),SEM.
文摘Si3N4/TiC nanocomposite ceramics have been fabricated by hot pressing technique with Al2O3 and Y2O3 as additives. The results showed that well dispersed composite powder was carried out by adding dispersant and adjusting pH values of suspensions. Remarkable increase in flexural strength at room temperatures was obtained by adding nanoparticles in Si3N4 matrix with 10% （wt pct） of nano-Si3N4 and 15% of nano-TiC. The flexural strength, fracture toughness and hardness were 1025 MPa, 7.5 MPa.m^1/2 and 15.6 GPa, respectively. The microstructures of materials were analyzed by scanning electron microscopy （SEM） and transmission electron microscopy （TEM）, which indicated that TiC nanoparticles distribute in the matrix and at the grain boundaries. According to the fracture form, low contents of nano particles could refine matrix grains and lead to the crack deflection as well as crack pinning. The multiplex microstructure was formed by mixing nano-Si3N4 particles. The crack trajectories exhibited crack deflection, rod-like grain bridging and pull-out.
基金supported by the Key Program of the National Natural Science Foundation of China(No.19934003)the Grand Program of Natural Science Research of Anhui Education Department(No.ZD2007003-1)+1 种基金the Natural Science Research Program of Universities and Colleges of Anhui Province(No.KJ2008A19ZC)the Opening Program of Cultivating Baseof Anhui Key Laboratory of Spintronics and Nano-materials(No.2012YKF10)
文摘Largescale vaporsolid synthesis of ultralong silicon nitride （Si3N4） nanowires was achieved by using simple thermal evaporation of mixture powders of active carbon and monoxide silicon. The products were charac terized by Xray diffraction, scanning electron microscopy, energydispersive Xray spectroscopy, and transmission electron microscopy. The results suggest that the silicon nitride nanowires have a smooth surface, with lengths of up to several hundreds of microns and diameters of 100300 nm. A detailed study of both the chemical and structural composition was performed. Such ultralong sil icon nitride nanowires demonstrate potential applications as materials for constructing nanoscale devices and as reinforcement in advanced composites.
文摘The microstructures and crack propagating characteristic of Si 3N 4 (μ)/SiC (n, w) composite ceramic were studied with AEM. The Si 3N 4 (μ)/SiC (n, w) composite ceramic consists of β Si 3N 4, β SiC, a small amount of α Si 3N 4 and α SiC, and amorphous phase. Most of Si 3N 4 grains were equiaxed crystal and also there were some bulky columnar ones. Most of SiC particles and SiC whiskers distributed at the Si 3N 4 grain boundaries and a few of smaller SiC particles in the Si 3N 4 grains. Most of amorphous structure was in the junction of several Si 3N 4 grains and thin amorphous layer was observed only at a few of Si 3N 4 boundaries. Failured cracks propagated mainly along the boundaries of the Si 3N 4 grains and partially passed through Si 3N 4 grains. The path of crack propagating might change, branching and twisting of the cracks might occur when the expanding crack meet the SiC particle and/or SiC whisker. Effect of the microstructure on strength and toughness of the composite ceramic was briefly discussed.
基金Project(50804016)supported by the National Natural Science Foundation of China
文摘Fe/Si3N4 composite powder was synthesized by the heterogeneous precipitation-thermal reduction process,and then pressed into flakes under a pressure of 10 MPa.Flakes were sintered by pressureless and hot-pressing at 1 600℃under 0.1 MPa N2. The chemical composition,phases and microstructure of composite powder and sintered flakes were investigated by energy dispersive spectroscopy(EDS),X-ray diffraction(XRD),scanning electron microscopy(SEM)and transmission electron microscopy (TEM).The results show that the structure of composite powders is Si3N4 coated by nano Fe.The crystal phases of sintered flakes by pressureless are Fe(Si)compound,SiC and Si3N4.The crystal phases of the sintered samples by hot-pressing are Fe,Fe(Si) compound and Si3N4.It is found that crystal phases flakes obtained by pressureless and hot-pressing are very different.
文摘The Si3N4-based nanocomposites reinforced with micro ZrO2 and nano SiC particles were prepared by polarity dispersant and vacuum-sintering technology. The mechanical properties and microstructures were tested. The results show that appropriate amount of micro ZrO2 and nano SiC particles, not only enhance the microhardness, but also block the excessively growth of β-Si3N4 and β-Si3N4 grains, so they finally all grow up to uniformly pole-shaped grains. This process is similar to the strengthening and toughening mechanism of grain whiskers and makes a remarkable improvement on the toughness. Compared with Si3N4 ceramic, the toughness of Si3N4/SiC/ZrO2 nanocomposites are increased from 6.2 MPa·m1/2 to 11 MPa·m1/2.
