Formations of AZ91/Al_(2)O_(3) nano-composite layer by friction stir processing

Composite layers containing~0.8%vol Al_(2)O_(3) nanoparticles were produced on AZ91 magnesium alloy by friction stir processing(FSP).The treated layers were characterized using optical and scanning electron microscopes,as well as microhardness and wear testing units.It was noticed that,by reducing the rotational speed and increasing the travel speed,the grain size of the treated layer reduces and its hardness increases.In addition,the presence of nano Al_(2)O_(3) reduces the grain sizes of the layers further and increases their hardness.Furthermore,FSP of AZ91 with Al_(2)O_(3) particles improved the wear resistance significantly and changed the wear mechanism from oxidation and adhesive mode in the as-received AZ91 to oxidation and abrasive in the FSPed specimens.Finally,the rotational speed of 800 rpm and the travel speed of 40 mm/min were the optimum parameters for achieving a suitable composite layer with the highest hardness and wear resistance among the treated layers.

Corrosion behavior of AZ31-WC nano-composites

In this study,the effects of WC nano-particles amount and surface roughness on corrosion behavior of magnesium metal matrix nanocomposites in 3.5%NaCl solution are examined with the help of electrochemical test.Varying wt%of WC nano-particles(0.5,1,1.5 and 2)are used to fabricate metal matrix nano-composites through ultrasonic vibration assisted stir casting method.Basic characterizations of fabricated composites are performed by using scanning electron microscopy(SEM)and energy dispersive x-ray analysis(EDAX).SEM images show that nano-particles are well distributed throughout the magnesium matrix while EDAX results confirm the presence of WC particles in nano-composites.Micro-hardness result shows increasing trend with increasing weight percentage of WC.Mg nano-composite containing 0.5 wt%WC nano-particles is found to be the most corrosion resistive one followed by base alloy,Mg-2 wt%WC,Mg-1.5 wt%WC and Mg-1 wt%WC.Additionally,corrosion behavior of Mg-2WC with different surface quality is examined and it is observed that sample with lowest surface roughness shows better corrosion resistance.In the end,corrosion mechanisms are assessed with the help of SEM and EDAX study of corroded surfaces.

Nano-composite Particles Synthesized by a Hydrogen Arc Plasma

Nano-composite particles can be synthesized by a hydrogen arc plasma method, which possesses the advantages of high productivity, controllable size distribution and low electric energy consumption comparing with conventional gas condensation method. With this method, not only the nanoparticles of metals and alloys, but also the nano-composite particles with shell structure can be synthesized. The microstructures, compositions and the formation mechanism of the nano composite particles were

Influence of SiO_2 Particles on Microstructures and Properties of Ni-W-P-CeO_2-SiO_2 Nano-Composite Coatings

Ni-W-P-CeO2-SiO2 nano-composite coatings were prepared on the carbon steel surface by pulse co-deposition of nickel, tungsten, phosphorus, nano-CeO2 and nano-SiO2 particles. The influence of nano-SiO2 particles concentrations in electrolyte on microstructures and properties of the nano-composite coatings were researched, and the characteristics were assessed by chemical compositions, element distribution, deposition rate, microhardness and microstructures. The results indicate that when nano-SiO2 particles concentrations in electrolyte are controlled at 20 g·L-1, the deposition rate with 27.07 μm·h-1 and the microhardness with 666 Hv of the nano-composite coatings are highest, element line scanning and area scanning analyses show that the average contents of elements W, P, Si and Ce in the nano-composite coatings are close, displaying that the distribution of every element within the nano-composite coatings is even. An increase in nano-SiO2 particles concentrations in electrolyte (when lower than 20 g·L-1) leads to refinement in grain structure of nano-composite coatings, but when it improved to 30 g·L-1, the crystallite sizes increase again and in the meantime there are a lot of small boss with nodulation shape appearing on the surface of nano-composite coatings.

Effect of temperature and strain rate on compressive response of extruded magnesium nano-composite

The hot deformation behaviour of extruded magnesium-zinc oxide nano composite has been studied using hot compression test.The test was conducted in the temperature range of 250-400℃ and in the strain rate range of 0.01 to 1.5 s^(−1).The processing map was obtained using the power dissipation efficiency with the functions of temperature and strain rate.The workability and instability domains were observed in the processing map for a nano composite.The optical microscopy(OM),scanning electron microscopy(SEM)and transmission electron microscopy(TEM)images were used to confirm the formation of dynamic recrystallization(DRX),dynamic recovery(DRY)and instability regions.The workability region of the composite was identified at a working temperature of 400℃ and the strain rate of 0.01 s^(−1) from the processing map.The instability regions were observed at higher strain rates(>0.1 s^(−1))and temperatures(250-400℃).

Novel Nano-composites SDC–LiNaSO_4 as Functional Layer for ITSOFC

As an ionic conductive functional layer of intermediate temperature solid oxide fuel cells(ITSOFC), samarium-doped ceria(SDC)–Li Na SO4nano-composites were synthesized by a sol–gel method and their properties were investigated. It was found that the content of Li Na SO4 strongly affected the crystal phase, defect concentration, and conductivity of the composites. When the content of Li Na SO4 was 20 wt%, the highest conductivity of the composite was found to be, respectively, 0.22, 0.26, and 0.35 S cm-1at temperatures of 550, 600, and 700 °C, which are much higher than those of SDC. The peak power density of the single cell using this composite as an interlayer was improved to, respectively, 0.23, 0.39, and 0.88 W cm-2at 500, 600, and 700 °C comparing with that of the SDC-based cell. Further, the SDC–Li Na SO4(20 wt%)-based cell also displayed better thermal stability according to the performance measurements at 560 °C for 50 h. These results reveal that SDC–Li Na SO4 composite may be a potential good candidate as interlayer for ITSOFC due to its high ionic conductivity and thermal stability.

Surface Degradation of Bulk AlN+Al Nano-composites

Bulk AlN + Al nanocomposite materials were Synthesized by sintering the compacts of AlN and Al nanoparticles, which were produced by an active plasma-metal reaction method. The sudeces of as-prepared nanocomposite was investigated by X-ray photoelectron spectroscopy (XPS).Results show the surfaces are much degraded and the degradation products are alumina(Al2O3),boehmite(AIOOH), bayerite(AI(OH)3) layer. The mechanism of degradation behaviour in moist environment was also

Optical Absorption of Nano-Composite Thin Films of Au in Teflon

Nano-composite films of Au particles in Teflon were obtained by thermal vacuum deposition. The obtained films were characterized by the different shapes and dimensions of the inclusion particles. Absorption spectra of the films were measured in-situ. A model for the calculation of the optical properties of the nano-composite thin films with an inho-mogeneous distribution of the inclusions along the thickness of the film is proposed. Absorption properties of inclusions were analyzed by considering the local field interaction. The calculated absorption profiles are compared with the experimentally obtained absorption profiles. This comparison gives a possibility to draw conclusions about the concentration, shapes and shape distributions of the inclusion particles. For example, the films obtained by duration deposition are characterized by inclusions having the shape of prolate ellipsoids oriented normally to surface of the film.

Nitrification of Reactively Magnetron Sputter Deposited Ti-Cu Nano-Composite Thin Films

A metalloid Ti13Cu87 target was sputtered by reactive DC magnetron sputtering at various substrate temperatures in an Ar-N2 mixture ambient. The sputtered species were condensed on Si (111), glass slide and Potsssium bromide (KBr) substrates. The as-deposited films were characterized by X-ray diffraction (XRD), Fourier transform infrared (FTIR) spectroscopy, Scanning electron microscope (SEM), energy dispersive X-ray spectroscopy (EDX), optical spectrophotometry and four point probe technique. The as-deposited films present composite structure of nano-crystallite cubic anti-ReO3 structure of Ti inserted Cu3N (Ti:Cu3N) and nano-crystallite face centre cubic (fcc) structure of Cu. The titanium atoms and sequential nitrogen excess form a solid solution within the Cu3N crystal structure and accommodate in crystal lattice and vacant interstitial site, respectively. Depending on substrate temperature, unreacted N atoms interdiffuse between crystallites and their (and grain) boundaries. The films have agglomerated structure with atomic Ti:Cu ratio less than that of the original targets. A theoretical model has been developed, based on sputtering yield, to predict the atomic Ti:Cu ratio for the as-deposited films. Film thickness, refractive index and extinction coefficient are extracted from the measured transmittance spectra. The films’ resistivity is strongly depending on its microstructural features and substrate temperature.

Determination of A.C. Conductivity of Nano-Composite Perovskite Ba_{(1- x - y)}Sr_(x)TiFe_(y)O₃Prepared by the Sol-Gel Technique

Nano-composite, perovskite Ba(1- x - y)Sr(x)TiFe(y)O3, denoted as (BSTFe) in powder form was derived via sol-gel (SG) method followed by sintering at fixed temperature 750℃ for one hour. The chemical composition, morphology and structure of the powder samples were investigated by using X-ray diffraction (XRD), transmission electron microscope (TEM) and scanning electron microscope (SEM). The XRD characterization indicates formation of a cubic crystalline phase in the pure BST. A well defined perovskite phase with nano-crystallite sizes equal to about 34 nm was achieved from XRD for B10ST3F sample, while TEM study confirmed the obtained XRD results giving the following crystallite size value about 33.75 nm for the same sample. The dielectric A.C. conductivity was evaluated as a function of temperature and frequency ranging from 42 Hz up to 1 MHz.

Ultrasensitive Detection of Hepatitis C Virus DNA Subtypes Based on Cucurbituril and Graphene Oxide Nano-composite

Infectious of hepatitis C viruses(HCVs)lead to hepatic fibrosis,cirrhosis even hepatoma.Developing rapid and sensitive diagnostic method for HCV is of great importance.Based on the host-and-guest interaction between cucurbit[7]uril(CB[7])and methylene blue(MB),a CB[7]-graphene nano-composite(CB[7]-N3-GO)is raised for the electrochemical detection of HCV DNA.The method is able to linearly detect the HCV nucleic acid in the range of 0.2—10 nmol/L with detection limit as low as 160.4 pmol/L.The proposed detection strategy is able to discriminate the lb and 6k subtypes of HCV and has a prospective potential in the blood screen for HCV in clinical diagnosis.

P(AN-MMA)/TiO_2 Nano-composite Polymer Electrolyte by in-situ Polymerization

1 Introduction With the development of portable electric devices,polymer lithium ion batteries (PLiBs) have been widely used as the power sources because of their high energy density and safe property[1].P(AN-MMA) copolymer is a kind of cheap macromolecules easily dissolving in the polar solvents such as carbonate,it has been applied as gel polymer electrolyte in PLiBs.Here we prepare a kind of highly conductive nano-composite polymer electrolytes using the P(AN-MMA) copolymer incorporated with TiO2 nan...

Preparation and Properties of TiO_2/Montmorillonite Nano-Composite with Different TiO_2

The hydrated-titanium-oxide/montmorillonite composite samples were prepared using a hydrolysation- intercalation composite method by controlling the amount of TiOSO4·2H2O. The TiO2/montmorillonite composite samples were got after calculated at 700℃ and 1100 ℃. The results show that: when the value of Ti/montmorillonite is 12.5 mmol/g, the c axis of hydrated-titanium-oxide/ montmorillonite composite sample began to disorder, moreover, the crystal size of anatase is just 13.4nm in the TiO2/montmorillonite composite sample calculated at 700 ℃, and after calculated at 1100 ℃, the crystal size of anatase is 55.8 nm, and the relative content of anatase reaches the highest (55.7%). Compared with pure TiO2 nano-particle sample, TiO2/montmorillonite composite sample has a higher phase transition temperature from anatase phase to rutile phase and smaller crystal size of TiO2. Montmorillonite structure layer has a significant blocking effect on TiO2 phase transformation and grain growth, and the blocking effect reaches saturation when the value of Ti/montmorillonite is 12.5 mmol/g.

Preparation and Application of Nano-composite Poly(vinyl alcohol) Gel Electrolyte in Electrochemical Capacitor

A nano-composite polymer gel electrolyte was prepared using titanium oxide nanowire,poly(vinyl alcohol)(PVA),lithium salt and organic solvent N-methyl-2-pyrrolidone(NMP).The obtained electrolyte has the potential for application in electrochemical capacitor,the PVA in it is in an amorphous state.The ionic conductivities of electrolytes increased after addition of the nanowire,and the electrolyte with 3%(ω) of nanowire exhibited the highest ionic conductivity of 3.2 mS/cm at 20℃,as measured by electrochemical impedance spectroscopy.The temperature dependence of the conductivity was found to be in agreement with the Arrhenius equation.Functioning as separator and electrolyte,this nano-composite PVA gel electrolyte was used to assemble the electrochemical capacitor with active carbon film as electrodes.The compositing of nanowire may extend the life of electrochemical capacitors as they keep more than 90% of their capacitance after 5000 cycles of charging and discharging.

Investigation of nano-talc as a filling material and a reinforcing agent in high density polyethylene (HDPE)

An experiment of producing high density polyethylene (HDPE) nano-composite filled with 4wt.% talc was presented. Acting as filler and a reinforcing agent in the HDPE, talc powder, sized at around 5 μm, was surface-treated with aluminum diethylene glycol dinitrate coupling agent before adding to the HDPE. Analyses of the reinforced HDPE nano-composite show significant improvement in its mechanical properties including, tensile strength (>26 MPa), break elongation (<1.1%), flexural strength (>22 MPa), and friction coefficients<0.11. The results demonstrate that, after surface-treated, talc can be used as a promising filling material and a reinforcing agent in making HDPE nano-composite.

Structural evolution, optoelectrical and corrosion properties of electrodeposited WO_3 integration on Zn-TiO_2 electrolyte for defence super application

Multifunctional nano composite coatings of Zn-TiO_2-WO_3 were deposited electrolytically on mild steel(MS) from Zn bath, having Zn^(2+) ions and uniform dispersion of TiO_2 and WO_3 nano particulates. The electrical, optical and corrosion resistance characteristics of the electrocodeposited coatings were assessed by Keithley 2400 Series Source meter with Multimeters, Newport Solar Simulator and a PGSTAT30 Autolab potentiostat respectively. The morphological characteristics of the composite coatings were characterized by scanning electron microscope(SEM) equipped with energy dispersive spectrometer(EDS). The result revealed that the electrocodeposits showed good stability and Zn-TiO_2-WO_3 nanocomposite deposits displayed enhanced microstructural qualities, good electrical conductivity and exhibited enriched corrosion resistance.

Virtual instrument for monitoring process of brush plating

A virtual instrument(Ⅵ) was developed to monitor the technological parameters in the process of brush plating, including coating thickness, brush-plating current, current density, deposition rate, and brush plating voltage. Meanwhile two approaches were presented to improve the measurement accuracy of coating thickness. One of them aims at eliminating the random interferences by moving average filtering; while the other manages to calculate the quantity of electricity consumed accurately with rectangular integration. With these two approaches, the coating thickness can be measured in real time with higher accuracy than the voltage-frequency conversion method. During the process of plating all the technological parameters are displayed visually on the front panel of the Ⅵ. Once brush current or current density overruns the limited values, or when the coating thickness reaches the objective value, the virtual will alarm. With this Ⅵ, the solution consumption can be decreased and the operating efficiency is improved.

The Potential of Silane Coated Calcium Carbonate on Mechanical Properties of Rigid PVC Composites for Pipe Manufacturing

The inclusion of CaCO3 and kaolin in polyvinyl chloride (PVC) polymer matrices greatly enhances the physical and mechanical properties of the composite. In this study, the effects of kaolin and surface treatment of CaCO3 and kaolin particles on the microstructure and mechanical properties of PVC composites filled with kaolin particles via melt blending method were studied by means of SEM, tensile, Charpy impact testing, and FTIR. Treated and untreated kao-lin particles were dispersed in matrices of PVC resin at different concentrations up to 30 wt percentage. The tensile strength, elastic modulus, strain to failure and morphology of the resulting composites were measured for various filler loadings. Uniform dispersion of the fillers into the matrix proved to be a critical factor. SEM images revealed that small sized particles were more agglomerated than micron-sized particles and the amount of agglomerates increased with increasing particle content. Silane treated Kaolin-CaCO3/PVC composites had superior tensile and impact strengths to untreated kaolin-CaCO3/PVC composites. The Young’s modulus of all composites increased with increasing particle content up to maximum at 10% filler loading followed by gradually decreasing as content increased.

Ultraviolet shielding property of crylic acid resin filled with nano-SiO_2

The present status and development trends of nano-composite coatings were briefly introduced. The nano-SiO2 was dispersed into crylic acid resin by ultrasonic wave and high-energy ball milling, the influence of nano-SiO2 on shielding property of coatings was investigated. Relation between particle size distribution of original nano-SiO2 and its dispersal in water and alcohol after treatment were analyzed, respectively. The ultraviolet permeation rate of coatings filled with nano-SiO2 was detected by ultraviolet spectral photometer. And the particle size distribution of coatings was examined by TEM. The results show that particle size distribution is comparative convergence and smaller one order of magnitude after dispersal treatment. The size of most nano-SiO2 in coatings is smaller than 100nm, which indicates that the amount of nano-SiO2 in the resin is 20% （solid content of resin）, the permeation rate of ultraviolet of composite coatings decreases to 20%. The research of its excellent ultraviolet shielding property mechanism indicates minor size and high surface energy of nano-SiO2 can produce different absorption, reflection and scatter actions to different wavelengths.

Design and micro mechanical properties of nano-SiO_2 strengthened composite coatings towards remanufacturing

Nano-SiO2 particles strengthened Ni-based composite coating was designed and prepared on steel substrate. The structures and nanoparticle content of the nano-SiO2/Ni composite coating were determined by SEM, EDS and TEM; and the micro mechanical properties were tested by nano-indentation technique. The results show that 56% of particles in the solution are dispersed in size of less than 100nm, the content of nanoparticles co-deposited in the coating doubles and structure of the coating is more compact and uniform than that of Ni coating. Nano-SiO2/Ni coating exhibits excellent micro mechanical properties, and the nanohardness and elastic modulus are 7.81GPa and 198GPa, respectively, which are attributed to finer crystal strengthening, dispersion strengthening and high-density dislocation strengthening of nano-SiO2 particles to the composite coatings.