Basic Characteristics of an Appropriate Waste Fillers for Solvent Free and Water-Borne Industrial Polymer Floors and Their Utilization

Recently the manufacture of epoxy coating and flooring materials begun to be under strong pressure to use more environmentally friendly raw materials in its composition.First tendency to reduce of solvents and diluents contained in the materials appeared at the end of 90´s.This situation was supported by the Council of Europe in 2004 to reduce VOC emissions to zero till 2020.Solvent materials were thus largely replaced by solvent free materials from which the volatile substances are not released into the air.But pressure continued to increase,and over the past decade began to take centre stage water-based epoxy.On the Czech market solvent based material is still occasionally used,but predominant are solvent free materials.There are no commonly used materials containing wastes as fillers in new water-borne and solvent-free epoxy materials.Characteristics identification of the waste material as a potential filler is a set of properties that determine the limits of secondary raw materials or waste as a filler.This paper describes the basic characteristics which must be selected to meet the requirements,to affect negatively the workability,sedimentation,properties and behavior of the final floor system.Some materials must comply with special requirements,such as resistance to chemicals,etc.Next part of paper talks about utilization of polymer floors and their mechanical properties.

Effect of a Carbon Fibre-steel Fibre-graphite Conductive Filler on the Electrothermal Properties of Cementitious Materials

Carbon fibre,steel fibre and graphite were used as conductive fillers to prepare cementitious materials with excellent electrothermal properties.The electrically conductive cementitious materials with different volume dosages were analysed through compressive and flexural strength,electrochemical impedance spectroscopy and temperature rise tests.An equivalent circuit model was established to study the electrically conductive heat generation mechanism in the electrically conductive cementitious composites.The results indicate that the mechanical properties of cementitious composite materials with a ternary conductive phase are better than those of pristine cementitious materials because the fibrous filler improves their mechanical properties.However,the incorporation of graphite in the material reduces its strength.Introducing fibrous and point-like conductive phase materials into the cementitious material enhances the overall conductive pathway and considerably reduces the electrical resistance of the cementitious material,enhancing its conductive properties.The volume ratios of carbon fibre,steel fibre and graphite that achieve an optimal complex doping in the cementitious material were 0.35%,0.6%and 6%,respectively.This was determined using the mutation point of each circuit element parameter as the percolation threshold.In addition,at a certain safety voltage,there is a uniform change between the internal and surface temperatures of the conductive cementitious material,and the heating effect in this materialis is considerably better than that in the pristine cementitious material.

Characterization on Surface and Interfacial Properties of Nitramine Crystal Fillers and Polymeric Bonding Agents

The surface and interfacial properties of polymeric bonding agents and nitramine crystal fillers were studied. The surface free energy and adhesion work of polymeric bonding agents and nitramine fillers were calculated by using Kaeble′s equations. It was observed that the hydroxyl values of neutral polymeric bonding agents (NPBA) correlate well with the polar components of surface free energies. On the basis of the measurements of swelling ratio and initial modulus, the interfacial bonding through highly crosslinked polymeric shell formation around the nitramine particles and generating interfacial reinforcement were rationalized. The application of Tapping Mode AFM (atomic force micro scope) to observing the surface morphology of NPBA reveals that methyl acrylate monomer appears to play a role for aiding the formation of network like structure when nanometer scale images of NPBA are created.

Effect of different fillers on oxidation behavior of low-temperature chromizing coating

Three different chromizing coatings were produced on Ni substrate using a conventional pack-cementation method with Al2O3,Al2O3＋CeO2 and CeO2 acting as filler,respectively,at a greatly decreased temperature（700 ℃）.Effects of different fillers on the isothermal and cyclic oxidation resistance of chromizing coating in air at 850 ℃ were comparably investigated.Microstructure results show that the addition of CeO2 into the filler significantly retards the grain growth of the chromizing coating.Oxidation results indicate that the chromizing coating using CeO2 as filler exhibits somewhat increased oxidation resistance than the normal chromizmg coating,while the chromizing coating using Al2O3＋CeO2 as filler exhibits much better oxidation resistance.The effects of different fillers on the oxidation behaviors were discussed in detail.

Effects of carbonaceous conductive fillers on electrical and thermal properties of asphalt-matrix conductive composites

The relationship between thermal/electrical conductivity enhancement in asphalt-matrix mixtures and the properties of filling conductive particles is studied. The thermal properties with filling the carbon fiber, graphite conductive particles in asphalt-matrix mixtures are investigated. Based on the generalized effective medium theory （ EMT ）, the effective thermal and electrical conductivity of carbon fiber/asphalt and graphite/asphalt composites are theoretically elucidated. The theoretical results are found to be in reasonably well agreement with the experimental data. Moreover, the theoretical and experimental results show that the large-aspect-ratio shape of particles can help to achieve a large enhancement of effective conductivity, and the use of disk-like high conductivity particles can limit the additive contents for preserving the volumetric properties and mechanical properties of asphalt composites. The generalized effective medium theory model can be used for predicting the thermal and electrical properties of asphaltmatrix composites, which is still available for most of the thermal/electrical modifications in two-phase composites.

Thermal conductivity of natural rubber nanocomposites with hybrid fillers

Natural rubber nanocomposites filled with hybrid fillers of multi-walled carbon nanotubes(CNTs) and carbon black(CB) were prepared. CNTs were ultrasonically modified in mixture of hydrogen peroxide(H2O2) and distilled water(H2O). The functional groups on the surface of CNTs, changes in nanotube structure and morphology were characterized by Fourier transform infrared spectroscopy(FT-IR), Raman Spectroscopy, and transmission electron microscopy(TEM). It shows that hydroxyl(OH·) is successfully introduced. The surface defects of modified CNTs were obviously higher than those of original CNTs, and the degree of agglomeration was greatly reduced. Thermal conductivity of the composites was tested by protection heat flow meter method. Compared with unmodified CNTs/CB filling system, the thermal conductivity of hybrid composites is improved by an average of 5.8% with 1.5 phr(phr is parts per hundred rubber) of hydroxyl CNTs and 40 phr of CB filled. A three-dimensional heat conduction network composed of hydroxyl CNTs and CB, as observed by TEM, contributes to the good properties. Thermal conductivity of the hybrid composites increases as temperature rises. The mechanical properties of hybrid composites are also good with hydroxyl CNTs filled nanocomposites;the tensile strength, 100% and 300% tensile stress are improved by 10.1%, 22.4% and 26.2% respectively.

PREPARATION AND PROPERTIES OF BULK CERAMICS VIA PYROLYSIS OF POLYCARBOSILANE WITH ACTIVE FILLERS I. EVOLUTION PROCESS IN ACTIVE FILLER CONTROLLED PYROLYSIS

The pyrolytic process of polycarbosilane (PCS) with active fillers (Ti, TiH 2, TiB 2, Cr, CrSi 2) is investigated. The ceramic yields with active fillers reach over 100% in N 2 atmosphere, and no shrinkage occurs when 12vol% Ti, or 4vol% Cr, or 3vol% CrSi 2 is added into PCS. XRD patterns indicate that metal carbides and nitrides form by reacting with gaseous evolution and N 2.

The Critical Role of Fillers in Composite Polymer Electrolytes for Lithium Battery

With excellent energy densities and highly safe performance,solidstate lithium batteries(SSLBs)have been hailed as promising energy storage devices.Solid-state electrolyte is the core component of SSLBs and plays an essential role in the safety and electrochemical performance of the cells.Composite polymer electrolytes(CPEs)are considered as one of the most promising candidates among all solid-state electrolytes due to their excellent comprehensive performance.In this review,we briefly introduce the components of CPEs,such as the polymer matrix and the species of fillers,as well as the integration of fillers in the polymers.In particular,we focus on the two major obstacles that affect the development of CPEs:the low ionic conductivity of the electrolyte and high interfacial impedance.We provide insight into the factors influencing ionic conductivity,in terms of macroscopic and microscopic aspects,including the aggregated structure of the polymer,ion migration rate and carrier concentration.In addition,we also discuss the electrode-electrolyte interface and summarize methods for improving this interface.It is expected that this review will provide feasible solutions for modifying CPEs through further understanding of the ion conduction mechanism in CPEs and for improving the compatibility of the electrode-electrolyte interface.

PVDF-Based Micro Inorganic Fillers-Containing Polymer Electrolyte Membranes

Polymer electrolyte membranes based on poly （vinylidene fluoride-co-hexafluoropropylene） （PVDFHFP） with and without different types of micro inorganic fillers were prepared by phase-inversion process. Morphologies, porosities and electrochemical properties ＇of the as-prepared membranes were investigated by means of scanning electronic microscopy （SEM）, PC （propylene carbonate） uptake and alternating current （AC） impedance technique. Compared with other membranes, the membrane with micro SiO2 filler shows a dense morphology so that its PC uptake is the highest, namely, 339 %. The membrane filled with micro TiO2 exhibits good electrochemical performances： the ion conductivity is as high as 1.1 × 10^-3 S/cm at 18 ℃, which can meet the demand of lithium ion batteries. Moreover, its initial charge-discharge efficiency exceeds 89 %. The composite membranes with micro SiO2, TiO2 and Al2O3 are more suitable for the utilization in lithium ion batteries due to better cycle.ability, whereas the battery assembled with the blank membrane containing no inorganic fillers encounters a short circuit after the 5th cycle.

Evaluation and Selection of Sealants and Fillers Using Principal Component Analysis for Cracks in Asphalt Concrete Pavements

The objective of this paper was to develop a comprehensive evaluation method and index to evaluate the performance of sealants and fillers for cracks in asphalt concrete pavements using the method of principal component analysis. The performance experiments including cone penetration, softening point, flow, resilience and tension at low temperature respectively were conducted by reference of ASTM D5329 for eight sealants and fillers often used in China. There by a principal component model was developed and weight of every index was calculated. The experimental results show that there are significantly different performances for sealants and fillers often used in China. Principal component analysis is an objective method that evaluates and selects the performance of sealants and fillers for cracks in asphalt concrete pavements.

Physical and Mechanical Properties of PP Composites based on Different Types of Lignocellulosic Fillers

The presents preparation and characterization of different types of lignocellulosic fillers(pine wood sawdust/walnut shell flour/black rice husk powder) reinforced polypropylene composites were presented. The effect of MAPP as coupling agent(4 wt%) on the physical and mechanical properties was also investigated. Polypropylene composites were prepared at different rates of filler/matrix(wt%) by using extrusion(for melt blending) and hot compression molding process. Maximum values of tensile and flexural strength were obtained as 26.1 and 43.4 MPa, respectively, whereas the elongation at break value was 4.11% at 10% pine wood sawdust reinforced PP. Tensile and flexural modulus of composites reached the maximum values as 3855 and 3633 MPa with the composite of 30% walnut shell flour reinforced PP. Characterization of composites was carried out by using tensile test, flexural test, FT-IR, and SEM.

PREPARATION AND PROPERTIES OF BULK CERAMICS VIA PYROLYSIS OF POLYCARBOSILANE WITH ACTIVE FILLERS II.FLEXURAL STRENGTH AND ANTI-OXIDATIVE PROPERTIES OF ACTIVE FILLER/PCS DERIVED BULK CERAMICS

The flexural strengths and oxidative resistant properties of the ceramics derived from polycarbosilane and active fillers (Ti, TiH 2, TiB 2, Cr, and CrSi 2) were measured and characterized. The introduction of active fillers enhances slightly the flexural strengths, and further densification is required to obtain higher strengths. The oxidative resistant behaviors of the specimens with active fillers are, by means of weight gain in air, poorer compared with those without active fillers.

INFLUENCE OF SURFACE-MODIFICATION FOR CALCIUM CARBONATE ON THE INTERACTION BETWEEN THE FILLERS AND POLYDIMETHYLSILOXANE

The surface of calcium carbonate(CaCO_3)particles was modified with stearic acid(SA)and the chemical structures of the product were characterized by FT-IR analysis.The interaction between polydimethylsiloxane(PDMS)and CaCO_3 fillers with different surface character was investigated by means of dynamic rheological and bound rubber tests for uncured compounds and mechanical properties measurements for the corresponding vulcanites.The results of dynamic tests indicate that with the increase of SA mass fraction...

Effects of various fillers on sintering, microstructures and properties of Ca-Ba-Al-B-Si-O glass/ceramic composites

Low-temperature sintering and properties of LTCC （low temperature co-fired ceramics） materials based on CaO-BaO-Al2O3-B2O3-SiO2 glass and various fillers such as Al2O3, silica glass, christobalite, AlN, ZrO2, MgO-SiO2, TiO2 were investigated. The results show that densification, crystallization, microstructures and dielectric properties of the composites are found to strongly depend on the type of filler. The densification process of glass/ceramic composites with various fillers is mainly from 600 ℃ to 925 ℃, and the initial compacting temperature of samples is 600 ℃. The initial rapid densification of samples starts at its glass softening temperature. LTCC compositions containing Al2O3, silica glass, AlN and MgO-SiO2 fillers start to have the crystallization peaks at 890, 903, 869 and 844 ℃, respectively. The crystallization peaks are believed as correlated to the crystallization of CaAl2SiO8, β-SiO2, Ca2Al2SiO7 and β-SiO2. The composite ceramic with Al2O3, silica glass and TiO2 ceramic have a better dense structure and better smooth fracture surface. Sample for Al2O3 has the lowest dielectric loss tanδ value of 0.00091, whereas the sample for MgO.SiO, has the highest dielectric loss tanδ value of 0.02576. The sample for TiO2 has the highest dielectric constant value of 14.46, whereas the sample for AIN has the lowest dielectric constant value of 4.61.

A Comparative Study of the Phase Distribution in Carbon-Silica Hybrid Fillers for Rubber Obtained by Different Methods

Different types of carbon-silica fillers were prepared via pyrolysis-cum-water vapor of waste green tires tread and impregnation method. Dual phase fillers have been characterized by energy dispersive X-ray (EDX) spectroscopy in a scanning transmission electron microscope (STEM) or STEM-EDX. Phase distribution in hybrid fillers for rubber was investigated. The results achieved show that the conditions of obtaining influence the distribution and the location of the phases in the carbon-silica hybrid fillers as well as their most essential characteristics including specific area, oil absorption number, iodine adsorption number, ash content and others.

Structure and Properties of PLA Composite Enhanced with Biomass Fillers from Herbaceous Plants

PLA composites containing biomass fillers from the three herbaceous plants such as reed,wheat stalk,and coco-nut fiber with length and diameter at the scale of several millimeters were prepared without using additives.The reinforcement effect on the properties of PLA/biomass filler composites is investigated.The research results show that the PLA/biomass filler composites exhibit good stiffness,flexural strength,and impact toughness.Among the three kinds of biomass fillers,reed reinforced PLA composites show optimal mechanical properties.When filled with 40%–50%reed,the flexural moduli of the composites are over 7000 MPa.Flexural strength retains at the same level of pure PLA.The notch impact strength reaches to 4.50±0.73 kJ/m^(2),which is 2.06 times higher than that of pure PLA.Furthermore,the introduction of biomass fillers increases the crystallization ability of PLA and does not increase the water absorption of the composites.This research demonstrated that PLA composites prepared with biomass fillers from the herbaceous plants(namely herb plastic composites,HPCs)is a material with good comprehensive mechanical properties while retaining the intrinsic particularity of biological sources.

Wettability and interfacial reactions of PdNi-based brazing fillers on C-C composite

The wettability and interfacial reactions of four kinds of PdNi-based brazing fillers on C-C composite were studied with the sessile drop method.The results showed that the wettability of these brazing fillers was improved with the increase of Cr content. Cr distributed at the interface of brazing filler/C-C composite and the formation of Cr23C6 phase was speculated.In the interface between Ni-33Cr-24Pd-4Si brazing filler and C-C composite,element Cr reacted with C-C to form Cr-C reaction layer.Pd together with Si participated in the interfacial reactions and formed Pd2Si and Pd3Si phases.Furthermore,in this reaction zone,the residual brazing alloy became Ni-rich and Pd-depleted.

A Brief Review on Biomedical Applications of Hydroxyapatite Use as Fillers in Polymer

Preparation of hydroxyapatite(HA)through natural sources,such as fish scales or synthetic HA produced from the chemical reaction has been widely used as biomedical materials because HA is bioactive,non-toxic and osteoconductive with a crystallographic structure almost similar to that of the bone mineral.In addition,HAwith particle size<10 microns is classified as common inorganic filler used to improve the mechanical properties and biocompatibility of polymer composites.The purpose of this review is to collect information related to HA,and to provide readers with information about synthesis methods,advantages of hydroxyapatite as biomaterial,biomedical applications of polymer/HA composites.

Effect of Fillers on Mechanical Properties and Fracture Toughness of Glass Fabric Reinforced Epoxy Composites

Plain weave woven glass fabric reinforced epoxy (G-E) composite filled with two different types of fillers namely graphite, silicon carbide (each 5 and 10 wt%) was fabricated by hand lay-up method and compressed using hot press. These composites were investigated for their static mechanical properties such as tensile, flexural properties and impact strength as well as mode-I fracture toughness as per ASTM standards. Experimental results on mechanical properties indicate that the strength and the modulus in tensile and flexural mode for G-E composite increase with increasing filler loading. The unfilled G-E composite has the tensile strength of 305 MPa and increased to 404.2 MPa for 10 wt% silicon carbide. However, in three-point bend mode, addition of graphite in G-E showed the highest flexural strength as well as modulus. Mode-I fracture toughness test results indicated that the graphite filler loading improved the toughness of G-E composite. Selected failed samples under tensile, bending and mode-I fracture were examined using scanning electron microscope to identify the fracture features.

Adding Sn on the Performance of Amorphous Brazing Fillers Applied to Brazing TA2 and Q235

Amorphous filler Ti-Zr-Cu-Ni with better performance and higher melting point than the α → β phase transition temperature 882.5&degC of TA2, is appropriate for joining TC and TB titanium alloys but not for TA titanium alloys, with which the ductility of the joined base metal TA2 gets down. In this paper, Sn is added into Ti-Zr-Cu-Ni filler to reduce its melting temperature then to satisfy the joining temperature requirement, and the effects of the content of Sn on the microstructure of the alloy and brazing performance are investigated. The results show that, the Ti-Zr-Cu-Ni-Sn brazing foils still possess amorphous structure;the melting point of fillers is reducing with the increase of the Sn content;the joint gap that formed during brazing TA2 and Q235 using Ti-Zr-Cu-Ni-Sn foils is fully filled with continuous compact surface and smooth uniform fillet;the shear strength of the joint is raising with the increase of Sn content in brazing fillers and the strength reaches to 112 MPa when Sn content is 3%;adding more Sn, more brittle intermetallic compounds TiFe and TiFe2 are gathering to form cluster and the shear strength of the joint is reducing;the shear fracture always occurs in the center of the seam.