Research on the Control Strategy of Variable Nozzle Turbocharger for Natural Gas Engine

A variable nozzle turbocharger （VNT） was applied to a 2.2-liter L4 natural gas engine,and a VNT control system was designed to operate it.Based on VNT matching test results,a VNT control strategy was studied,in which VNT adjustment is carried out through pre-calibrated VNT handling rod position,combined with a closed-loop target boost pressure feedback using proportional-integral-derivative（PID） algorithm.Experimental results showed that the VNT control system presented in this thesis can lead to optimized performance of VNT,increase engine volumetric efficiency over a wide speed range,improve engine dynamic characteristics and upgrade economic performance.

Effects of different combustion modes on the thermal efficiency and emissions of a diesel pilot-ignited natural gas engine under low-medium loads

Research on dual-fuel(DF)engines has become increasingly important as engine manufacturers seek to reduce carbon dioxide emissions.There are significant advantages of using diesel pilot-ignited natural gas engines as DF engines.However,different combustion modes exist due to variations in the formation of the mixture.This research used a simulation model and numerical simulations to explore the combustion characteristics of high-pressure direct injection(HPDI),partially premixed compression ignition(PPCI),and double pilot injection premixed compression ignition(DPPCI)combustion modes under a low-medium load.The results revealed that the DPPCI combustion mode provides higher gross indicated thermal efficiency and more acceptable total hydrocarbon(THC)emission levels than the other modes.Due to its relatively good performance,an experimental study was conducted on the DPPCI mode engine to evaluate the impact of the diesel dual-injection strategy on the combustion process.In the DPPCI mode,a delay in the second pilot ignition injection time increased THC emissions(a maximum value of 4.27g/(kW·h)),decreased the emission of nitrogen oxides(a maximum value of 7.64 g/(kW·h)),increased and then subsequently decreased the gross indicated thermal efficiency values,which reached 50.4%under low-medium loads.

Novel Oxygen Storage Components Promoted Palladium Catalysts for Emission Control in Natural Gas Powered Engines

A three-way catalyst comprised novel oxygen storage components for emission control in natural gas powered engines was prepared. The addition of novel oxygen storage components to the Pd/γ-Al2O3 catalysts resulted in improved activities of the fresh and aged catalyst by lowering the light-off temperature for methane in natural gas engines exhaust.

Heavy Duty Natural Gas Single Cylinder Research Engine Installation, Commissioning, and Baseline Testing

Natural Gas (NG) Internal Combustion Engines (ICE) are a promising alternative to diesel engines for on-road heavy-duty applications to reduce greenhouse gas and harmful pollutant emissions. NG engines have not been widely adopted due to the lower thermal efficiency compared with diesel engine counterparts. To develop the base knowledge required to reach the desired efficiency, a Single Cylinder Engine (SCE) is the most effective platform to acquire reliable and repeatable data. A SCE test cell was developed using a Cummins 15-liter six-cylinder heavy-duty engine block modified to fire one cylinder (2.5-liter displacement). A Woodward Large Engine Control Module (LECM) is integrated to permit implementation of real-time advanced combustion control. Intake and exhaust characteristics, fuel composition, and exhaust gas recirculated substitution rate (EGR) are fully adjustable. A high-speed data acquisition system acquires in-cylinder, intake, and exhaust pressure for combustion analysis. The baseline testing shows reliable and consistent results for engine thermal efficiency, indicated mean effective pressure (IMEP), and coefficient of variance of the IMEP over a wide range of operating conditions while achieving effective control of all engine control and operation variables. This test cell will be used to conduct a research program to develop new and innovative control algorithms and CFD optimized combustion chamber designs, allowing ultra-high efficiency and low emissions for NG ICE heavy-duty on-road applications.

Development of Natural Gas Chemical Engineering in China

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Surface Engineering Construction of Sichuan Natural Gas Industry

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Passability test and simulation of sand control string with natural gas hydrates completion in large curvature hole

To meet the requirements of marine natural gas hydrate exploitation,it is necessary to improve the penetration of completion sand control string in the large curvature borehole.In this study,large curvature test wells were selected to carry out the running test of sand control string with pre-packed screen.Meanwhile,the running simulation was performed by using the Landmark software.The results show that the sand control packer and screen can be run smoothly in the wellbore with a dogleg angle of more than 20°/30 m and keep the structure stable.Additionally,the comprehensive friction coefficient is 0.4,under which and the simulation shows that the sand control string for hydrate exploitation can be run smoothly.These findings have important guiding significance for running the completion sand control string in natural gas hydrate exploitation.

Research on the application technique of the natural gas engine with direct injection

Based on the analysis of the advantages of the Natural Gas Engine with Direct Injection （NGEDI） and the state of the art of the research in this area, the authors point out that, the NGEDI with high pressure is one potential selection and will have a good application prospects. Through investigation experiment and simulation results, the key techniques are put foreword for deployment of the NGEDI and some solutions are given.

Application of the monitoring and early warning system for internal solitary waves:Take the second natural gas hydrates production test in the South China Sea as an example

Internal solitary waves(ISWs) contain great energy and have the characteristics of emergency and concealment. To avoid their damage to offshore engineering, a new generation of monitoring and early warning system for ISWs was developed using technologies of double buoys monitoring, intelligent realtime data transmission, and automatic software identification. The system was applied to the second natural gas hydrates(NGHs) production test in the Shenhu Area, South China Sea(SCS) and successfully provided the early warning of ISWs for 173 days(from October 2019 to April 2020). The abrupt changes in the thrust force of the drilling platform under the attack of ISWs were consistent with the early warning information, proving the reliability of this system. A total of 93 ISWs were detected around the drilling platform. Most of them occurred during the spring tides in October–December 2019 and April 2020, while few of them occurred in winter. As suggested by the theoretical model, the full-depth structure of ISWs was a typical current profile of mode-1, and the velocities of wave-induced currents can reach 80 cm/s and30 cm/s, respectively, in the upper ocean and near the seabed. The ISWs may be primarily generated from the interactions between the topography and semidiurnal tides in the Luzon Strait, and then propagate westward to the drilling platform. This study could serve as an important reference for the early warning of ISWs for offshore engineering construction in the future.

Design and feasibility analysis of a new completion monitoring technical scheme for natural gas hydrate production tests

As a prerequisite and a guarantee for safe and efficient natural gas hydrates(NGHs)exploitation,it is imperative to effectively determine the mechanical properties of NGHs reservoirs and clarify the law of the change in the mechanical properties with the dissociation of NGHs during NGHs production tests by depressurization.Based on the development of Japan’s two offshore NGHs production tests in vertical wells,this study innovatively proposed a new subsea communication technology-accurate directional connection using a wet-mate connector.This helps to overcome the technical barrier to the communication between the upper and lower completion of offshore wells.Using this new communication technology,this study explored and designed a mechanical monitoring scheme for lower completion(sand screens).This scheme can be used to monitor the tensile stress and radial compressive stress of sand screens caused by NGHs reservoirs in real time,thus promoting the technical development for the rapid assessment and real-time feedback of the in-situ mechanical response of NGHs reservoirs during offshore NGHs production tests by depressurization.

Current Situation and Prevention of Soil Erosion from Construction of West-East Natural Gas Transmission (Ningxia-Shaanxi Section)

In the research, problems and damages of soil erosions in West -East Natural Gas Transmission were analyzed; the reasons were summarized and the characteristics of soil erosion were researched in order to explore principles of pipeline prevention and seek countermeasures.

Lateral bearing characteristics of subsea wellhead assembly in the hydrate trial production engineering

Conductor and suction anchor are the key equipment providing bearing capacity in the field of deep-water drilling or offshore engineering,which have the advantages of high operation efficiency and short construction period.In order to drill a horizontal well in the shallow hydrate reservoir in the deep water,the suction anchor wellhead assembly is employed to undertake the main vertical bearing capacity in the second round of hydrate trial production project,so as to reduce the conductor running depth and heighten the kick-off point position.However,the deformation law of the deep-water suction anchor wellhead assembly under the moving load of the riser is not clear,and it is necessary to understand the lateral bearing characteristics to guide the design of its structural scheme.Based on 3D solid finite element method,the solid finite element model of the suction anchor wellhead assembly is established.In the model,the seabed soil is divided into seven layers,the contact between the wellhead assembly and the soil is simulated,and the vertical load and bending moment are applied to the wellhead node to simulate the riser movement when working in the deep water.The lateral bearing stability of conventional wellhead assembly and suction anchor wellhead assembly under the influence of wellhead load is discussed.The analysis results show that the bending moment is the main factor affecting the lateral deformation of the wellhead string;the anti-bending performance from increasing the outer conductor diameter is better than that from increasing the conductor wall thickness;for the subsea wellhead,the suction anchor obviously improves the lateral bearing capacity and reduces the lateral deformation.The conduct of the suction anchor wellhead assembly still needs to be lowered to a certain depth that below the maximum disturbed depth to ensure the lateral bearing stability,Thus,a method for the minimum conductor running depth for the suction anchor wellhead assembly is developed.The field implementations show that compared with the first round of hydrate trial production project,the conductor running depth is increased by 9.42 m,and there is no risk of wellhead overturning during the trial production.The method for determining the minimum conductor running depth in this paper is feasible and will still play an important role in the subsequent hydrate exploration and development.

Analysis of Emissions Profiles of Hydraulic Fracturing Engine Technologies

Today, the oil and gas industry, and in particular hydraulic fracturing operations, have come under increasing pressure from regulators and the public to reduce emissions. As the industry evolves, oil and gas producers are in the position of evaluating alternative technologies which will support their objectives of reducing their overall emissions profile and carbon footprint. As a response, the deployment of technology and solutions to reduce emissions related to hydraulic fracturing applications has recently accelerated, creating various options to address these industry challenges. BJ Energy Solutions and West Virginia University have been working on the application and emissions characterization of various hydraulic fracturing technologies. A study was conducted to evaluate the efficiency and resultant emissions from various technologies, including natural gas reciprocating engines, diesel-natural gas dual-fuel engines, large (>24 MW) gas turbines, and direct drive turbines. The study involved the development of an emissions model with the purpose of estimating total emissions of carbon dioxide (CO2), nitrous oxide (N2O) and exhaust methane (CH4) slip, all Greenhouse Gases (GHGs), and converted to tons of CO2 equivalent emissions per day of operation. The model inputs are the required Hydraulic Horsepower (HHP) based on pumping rate and pressure for various shale play scenarios. The model calculates emissions from the TITAN, which is a direct-drive turbine model fielded by BJ, using data collected following U.S. Environmental Protection Agency (EPA) testing protocols. The model also calculates and compares other hydraulic fracturing technologies utilizing published Original Equipment Manufacturer (OEM) data. Relevant EPA-regulated criteria emissions of oxides of nitrogen (NOx), Carbon Monoxide (CO) and Particulate Matter (PM) are also reported. Modeling results demonstrated that in most cases, the TITAN gas turbine system has lower total GHG emissions than conventional diesel and other next-generation technologies, and also has lower criteria emissions. The benefits of the TITAN gas turbine system compared to the other technologies stems from significantly lower methane slip, and the high-power transfer efficiency resulting from directly connecting a turbine to a reciprocating pump, despite the comparatively lower thermal efficiency.

Sediment permeability change on natural gas hydrate dissociation induced by depressurization

The permeability of a natural gas hydrate reservoir is a critical parameter associated with gas hydrate production.Upon producing gas from a hydrate reservoir via depressurization,the permeability of sediments changes in two ways with hydrate dissociation,increasing with more pore space released from hydrate and decreasing due to pore compression by stronger effective stress related to depressurization.In order to study the evolution of sediment permeability during the production process with the depressurization method,an improved pore network model(PNM)method is developed to establish the permeability change model.In this model,permeability change induced by hydrate dissociation is investigated under hydrate occurrence morphology of pore filling and grain coating.The results obtained show that hydrate occurrence in sediment pore is with significant influence on permeability change.Within a reasonable degree of pore compression in field trial,the effect of pore space release on the reservoir permeability is greater than that of pore compression.The permeability of hydrate containing sediments keeps increasing in the course of gas production,no matter with what hydrate occurrence in sediment pore.

Hydrate phase transition and seepage mechanism during natural gas hydrates production tests in the South China Sea:A review and prospect

Natural gas hydrates(NGHs)are globally recognized as an important type of strategic alternative energy due to their high combustion efficiency,cleanness,and large amounts of resources.The NGHs reservoirs in the South China Sea(SCS)mainly consist of clayey silts.NGHs reservoirs of this type boast the largest distribution range and the highest percentage of resources among NGHs reservoirs in the world.However,they are more difficult to exploit than sandy reservoirs.The China Geological Survey successfully carried out two NGHs production tests in the Shenhu Area in the northern SCS in 2017 and 2020,setting multiple world records,such as the longest gas production time,the highest total gas production,and the highest average daily gas production,as well as achieving a series of innovative theoretical results.As suggested by the in-depth research on the two production tests,key factors that restrict the gas production efficiency of hydrate dissociation include reservoir structure characterization,hydrate phase transition,multiphase seepage and permeability enhancement,and the simulation and regulation of production capacity,among which the hydrate phase transition and seepage mechanism are crucial.Study results reveal that the hydrate phase transition in the SCS is characterized by low dissociation temperature,is prone to produce secondary hydrates in the reservoirs,and is a complex process under the combined effects of the seepage,stress,temperature,and chemical fields.The multiphase seepage is controlled by multiple factors such as the physical properties of unconsolidated reservoirs,the hydrate phase transition,and exploitation methods and is characterized by strong methane adsorption,abrupt changes in absolute permeability,and the weak flow capacity of gas.To ensure the long-term,stable,and efficient NGHs exploitation in the SCS,it is necessary to further enhance the reservoir seepage capacity and increase gas production through secondary reservoir stimulation based on initial reservoir stimulation.With the constant progress in the NGHs industrialization,great efforts should be made to tackle the difficulties,such as determining the micro-change in temperature and pressure,the response mechanisms of material-energy exchange,the methods for efficient NGHs dissociation,and the boundary conditions for the formation of secondary hydrates in the large-scale,long-term gas production.

Stability analysis of seabed strata and casing structure during the natural gas hydrates exploitation by depressurization in horizontal wells in South China Sea

Natural gas hydrates(NGHs)are a new type of clean energy with great development potential.However,it is urgent to achieve safe and economical NGHs development and utilization.This study established a physical model of the study area using the FLAC^(3D) software based on the key parameters of the NGHs production test area in the South China Sea,including the depressurization method,and mechanical parameters of strata,NGHs occurrence characteristics,and the technological characteristics of horizontal wells.Moreover,this study explored the law of influences of the NGHs dissociation range on the stability of the overburden strata and the casing structure of a horizontal well.The results are as follows.With the dissociation of NGHs,the overburden strata of the NGHs dissociation zone subsided and formed funnelshaped zones and then gradually stabilized.However,the upper interface of the NGHs dissociation zone showed significant redistribution and discontinuity of stress.Specifically,distinct stress concentration and corresponding large deformation occurred in the build-up section of the horizontal well,which was thus prone to suffering shear failure.Moreover,apparent end effects occurred at the end of the horizontal well section and might cause the deformation and failure of the casing structure.Therefore,it is necessary to take measures in the build-up section and at the end of the horizontal section of the horizontal well to prevent damage and ensure the wellbore safety in the long-term NGHs exploitation.

Seismic fine imaging and its significance for natural gas hydrate exploration in the Shenhu Test Area, South China Sea

Shenhu area in South China Sea includes extensive collapse and diapir structures,forming high-angle faults and vertical fracture system,which functions as a fluid migration channel for gas hydrate formation.In order to improve the imaging precision of natural gas hydrate in this area,especially for fault and fracture structures,the present work propose a velocity stitching technique that accelerates effectively the convergence of the shallow seafloor,indicating seafloor horizon interpretation and the initial interval velocity for model building.In the depth domain,pre-stack depth migration and residual curvature are built into the model based on high-precision grid-tomography velocity inversion,after several rounds of tomographic iterations,as the residual velocity field converges gradually.Test results of the Shenhu area show that the imaging precision of the fault zone is obviously improved,the fracture structures appear more clearly,the wave group characteristics significantly change for the better and the signal-to-noise ratio and resolution are improved.These improvements provide the necessary basis for the new reservoir model and field drilling risk tips,help optimize the favorable drilling target,and are crucial for the natural gas resource potential evaluation.

An Alternative to Flare Gas Processing:A Feasibility Study of Natural Gas to Liquid Processes

The quantities of gas released into the environment during the extraction and processing of crude oil,by flaring,constitute a vast source of mineral wealth which can be used to produce other useful products.The processes studied in this paper,as alternatives to the above problem,are the ones used in Shell Pearl Qatar project and Oryx GTL project.Both projects produce liquid fuels,mainly naphtha and diesel,in addition to more special fuel such as kerosene.This paper is a feasibility study of a project that makes use of the flare gas from the State of Texas,U.S.A.,as a feedstock to a process similar to either Shell Pearl Qatar project,or Oryx GTL project.The objective of this study is to determine the price range for crude oil over which an investment to similar projects can be profitable.An MS Excel Model was developed in order to perform calculations having as a variable the crude oil price and taking into account all the process and project’s financial data.The results of this model showed that a project similar to Shell Pearl Qatar remains profitable in crude oil price above$57.76/barrel,while a project similar to Oryx GTL remains viable for crude oil price over$31.4/bbl.In the price range$55-$60/barrel,the payout of the corresponding to Shell Pearl Qatar project will be in about 15.2 years and 3.3 years for a project similar to Oryx GTL.Finally,using the financial principles of this study we can apply them to any process in order to determine under what conditions will remain viable.

The second natural gas hydrate production test in the South China Sea

Clayey silt reservoirs bearing natural gas hydrates(NGH)are considered to be the hydrate-bearing reservoirs that boast the highest reserves but tend to be the most difficult to exploit.They are proved to be exploitable by the first NGH production test conducted in the South China Sea in 2017.Based on the understanding of the first production test,the China Geological Survey determined the optimal target NGH reservoirs for production test and conducted a detailed assessment,numerical and experimental simulation,and onshore testing of the reservoirs.After that,it conducted the second offshore NGH production test in 1225 m deep Shenhu Area,South China Sea(also referred to as the second production test)from October 2019 to April 2020.During the second production test,a series of technical challenges of drilling horizontal wells in shallow soft strata in deep sea were met,including wellhead stability,directional drilling of a horizontal well,reservoir stimulation and sand control,and accurate depressurization.As a result,30 days of continuous gas production was achieved,with a cumulative gas production of 86.14×104 m3.Thus,the average daily gas production is 2.87×10^4 m^3,which is 5.57 times as much as that obtained in the first production test.Therefore,both the cumulative gas production and the daily gas production were highly improved compared to the first production test.As indicated by the monitoring results of the second production test,there was no anomaly in methane content in the seafloor,seawater,and atmosphere throughout the whole production test.This successful production test further indicates that safe and effective NGH exploitation is feasible in clayey silt NGH reservoirs.The industrialization of hydrates consists of five stages in general,namely theoretical research and simulation experiments,exploratory production test,experimental production test,productive production test,and commercial production.The second production test serves as an important step from the exploratory production test to experimental production test.

Molecular simulation studies on natural gas hydrates nucleation and growth:A review

How natural gas hydrates nucleate and grow is a crucial scientific question.The research on it will help solve practical problems encountered in hydrate accumulation,development,and utilization of hydrate related technology.Due to its limitations on both spatial and temporal dimensions,experiment cannot fully explain this issue on a micro-scale.With the development of computer technology,molecular simulation has been widely used in the study of hydrate formation because it can observe the nucleation and growth process of hydrates at the molecular level.This review will assess the recent progresses in molecular dynamics simulation of hydrate nucleation and growth,as well as the enlightening significance of these developments in hydrate applications.At the same time,combined with the problems encountered in recent hydrate trial mining and applications,some potential directions for molecular simulation in the research of hydrate nucleation and growth are proposed,and the future of molecular simulation research on hydrate nucleation and growth is prospected.