Poppet valves are basic components of many manufacturing operations and industrial processes. The valve plug will withstand unbalanced pressure during the switching process due to the complex fluid-structure interacti...Poppet valves are basic components of many manufacturing operations and industrial processes. The valve plug will withstand unbalanced pressure during the switching process due to the complex fluid-structure interaction(FSI) in the local flow condition, especially with the occurrence of cavitation, which results in a convoluted generation and propagation of mechanical and fluid-dynamic vibrations. In the present work, computational fluid dynamics(CFD) approaches are proposed to model the flow-driven movement of the disc, in consideration of the valve stem rigidity, for a cryogenic poppet valve with liquid nitrogen as the working fluid. Cavitation effects are included in the CFD simulations. The relationship between the displacement of the disc and the resistance of the stem is obtained in advance using the finite element method(FEM), and implemented in CFD calculations based on the user-defined functions(UDFs). The disc vibration is realized using the dynamic mesh technology according to the resultant flow field force and resistance of the stem determined in the UDF. The vibration characteristics of the valve disc, including velocity and vibration frequency, are presented. The temporal evolutions of cavitation behavior due to the vibration are also captured. Comparisons of results between cavitation and non-cavitation conditions are made, and spectral analysis of the transient pressure fluctuations reveals that the presence of cavitation induces transient unbalanced loads on the valve disc and generates instantaneous tremendous pressure fluctuations in the flow field. Various pressure differences between the inlet and outlet as well as valve openings are modeled to probe the influences of FSI on valve disc vibration mechanisms.The consequent analysis gives deeper insights and improves understanding of the mechanism of the complicated interaction between the cavitating flow and the vibration of the valve disc.展开更多
Dynamics and vibration of control valves under flow-induced vibration are analyzed. Hydrodynamic load characteristics and structural response under flow-induced vibration are mainly influenced by inertia, damping, ela...Dynamics and vibration of control valves under flow-induced vibration are analyzed. Hydrodynamic load characteristics and structural response under flow-induced vibration are mainly influenced by inertia, damping, elastic, geometric characteristics and hydraulic parameters. The purpose of this work is to investigate the dynamic behavior of control valves in the response to self-excited fluid flow. An analytical and numerical method is developed to simulate the dynamic and vibrational behavior of sliding dam valves, in response to flow excitation. In order to demonstrate the effectiveness of proposed model, the simulation results are validated with experimental ones. Finally, to achieve the optimal valve geometry, numerical results for various shapes of valves are compared. Rounded valve with the least amount of flow turbulence obtains lower fluctuations and vibration amplitude compared with the flat and steep valves. Simulation results demonstrate that with the optimal design requirements of valves, vibration amplitude can be reduced by an average to 30%.展开更多
针对振动环境下背压阀对锁紧回路动态特性的影响,建立节流阀、顺序阀及平衡阀作背压阀的3种锁紧回路的仿真模型,实验验证该仿真模型的正确性。对比分析在基础振动下空载、定载和变载时这3种背压阀对锁紧回路动态特性的影响,得到基础振...针对振动环境下背压阀对锁紧回路动态特性的影响,建立节流阀、顺序阀及平衡阀作背压阀的3种锁紧回路的仿真模型,实验验证该仿真模型的正确性。对比分析在基础振动下空载、定载和变载时这3种背压阀对锁紧回路动态特性的影响,得到基础振动以及负载对液压缸的速度影响曲线。研究结果表明:基础振动下定载及负载变化在0~90 k N时,节流阀和顺序阀背压相对平衡阀背压有更强的稳定性,当交变载及变载大于100 k N时,平衡阀的稳定性相对更好。该方法能够为液压锁紧回路背压阀的选型提供一定的参考。展开更多
基金supported by the National Natural Science Foundation of China(Nos.51636007 and 51976177)the Key Research and Development Plan of Zhejiang Province(No.2020C01029),China。
文摘Poppet valves are basic components of many manufacturing operations and industrial processes. The valve plug will withstand unbalanced pressure during the switching process due to the complex fluid-structure interaction(FSI) in the local flow condition, especially with the occurrence of cavitation, which results in a convoluted generation and propagation of mechanical and fluid-dynamic vibrations. In the present work, computational fluid dynamics(CFD) approaches are proposed to model the flow-driven movement of the disc, in consideration of the valve stem rigidity, for a cryogenic poppet valve with liquid nitrogen as the working fluid. Cavitation effects are included in the CFD simulations. The relationship between the displacement of the disc and the resistance of the stem is obtained in advance using the finite element method(FEM), and implemented in CFD calculations based on the user-defined functions(UDFs). The disc vibration is realized using the dynamic mesh technology according to the resultant flow field force and resistance of the stem determined in the UDF. The vibration characteristics of the valve disc, including velocity and vibration frequency, are presented. The temporal evolutions of cavitation behavior due to the vibration are also captured. Comparisons of results between cavitation and non-cavitation conditions are made, and spectral analysis of the transient pressure fluctuations reveals that the presence of cavitation induces transient unbalanced loads on the valve disc and generates instantaneous tremendous pressure fluctuations in the flow field. Various pressure differences between the inlet and outlet as well as valve openings are modeled to probe the influences of FSI on valve disc vibration mechanisms.The consequent analysis gives deeper insights and improves understanding of the mechanism of the complicated interaction between the cavitating flow and the vibration of the valve disc.
文摘Dynamics and vibration of control valves under flow-induced vibration are analyzed. Hydrodynamic load characteristics and structural response under flow-induced vibration are mainly influenced by inertia, damping, elastic, geometric characteristics and hydraulic parameters. The purpose of this work is to investigate the dynamic behavior of control valves in the response to self-excited fluid flow. An analytical and numerical method is developed to simulate the dynamic and vibrational behavior of sliding dam valves, in response to flow excitation. In order to demonstrate the effectiveness of proposed model, the simulation results are validated with experimental ones. Finally, to achieve the optimal valve geometry, numerical results for various shapes of valves are compared. Rounded valve with the least amount of flow turbulence obtains lower fluctuations and vibration amplitude compared with the flat and steep valves. Simulation results demonstrate that with the optimal design requirements of valves, vibration amplitude can be reduced by an average to 30%.
文摘针对振动环境下背压阀对锁紧回路动态特性的影响,建立节流阀、顺序阀及平衡阀作背压阀的3种锁紧回路的仿真模型,实验验证该仿真模型的正确性。对比分析在基础振动下空载、定载和变载时这3种背压阀对锁紧回路动态特性的影响,得到基础振动以及负载对液压缸的速度影响曲线。研究结果表明:基础振动下定载及负载变化在0~90 k N时,节流阀和顺序阀背压相对平衡阀背压有更强的稳定性,当交变载及变载大于100 k N时,平衡阀的稳定性相对更好。该方法能够为液压锁紧回路背压阀的选型提供一定的参考。
