Nimonic263合金薄板激光焊热源模型及参数研究

热源模型及参数选取是激光焊接热过程模拟的关键。采用MSC.Marc软件,基于高斯面-圆柱体组合热源模型研究了热源功率分配比、模型参数对Nimonic263合金薄板激光焊熔池尺寸和温度场的影响,并结合焊接实验结果确定了最佳热源功率分配比和模型参数。结果表明:熔池上宽随面-体热源功率分配比增大而增大,随面热源半径增大而减小,熔池下宽随体热源半径增大而减小;熔深随面-体热源功率分配比增大而减小,当体热源深度大于板厚时,熔池均贯穿板厚;最高温度和热影响区范围均随面-体热源功率分配比的增加先增加后减小。当面-体热源功率分配比为3:7时,所得熔池尺寸与实际焊缝尺寸吻合良好,其结果优于面-双椭球体组合热源模型的计算结果。

Nimonic263合金混合型焊接活性剂及效果研究

针对Nimonic263高温合金,选择几种效果较好的单质活性剂进行正交混比焊接试验,确定最优的混合型活性剂成分配比.试验结果表明,NaF-MgF2-CaO系和NaF-MgF2-CaF2系混合型活性剂增加熔深的能力均比单一成分活性剂突出,其中,成分配比为NaF∶MgF2∶CaO=5∶6∶5的混合型活性剂使熔深增加了122%,而NaF∶MgF2∶CaF2=5∶4∶1混合型活性剂使熔深增加高达164%.第二种活性剂作用下的焊接接头塑性良好,平均延伸率在100%以上,在绝大部分工艺条件下,焊缝抗拉强度都要高于母材,随着焊接电流和焊接速度的减小,焊缝强度有一定程度的提高.断口分析表明,焊缝处韧窝比较深,分布均匀;而母材断口表面有大块的撕裂痕迹,韧窝少且浅,分布也很不均匀.

Modeling and analysis of surface roughness on machining of Nimonic C-263 alloy by PVD coated carbide insert

The effects of the cutting parameters （cutting speed, feed rate and depth of cut） on the surface roughness in machining the Nimonic C-263 alloy were investigated. The experiments were conducted using Taguchi＇s experimental design. The effect of cutting parameters on surface roughness was evaluated and the optimum cutting conditions for minimizing the surface roughness were determined. A second order model was established between the cutting parameters and surface roughness, using the response surface methodology. The experimental results revealed that among the parameters considered, the feed rate is the most significant which influences the surface roughness, followed by the cutting speed. The predicted values and measured values are fairly close, which indicates that the developed model can be effectively used to predict the surface roughness in machining the Nimonic C-263 alloy. The predicted values are validated using the additive law.